lcd panel 40 inch sharp factory

The most advanced facility for the integrated production of LCD TVs from the manufacturing of LCD panels to assembly of final products was completed in Kameyama, Mie Perfecture, Japan, and started operation. The plant also provides rationalization in the process of production, inspection and delivery, as well as technology development, resulting in high production efficiency and high value-added performance.

Plant No. 2 will adopt large-size 8th generation glass substrates of 2,160 x 2,400 mm, which are optimum for the production of 40-inch-class and 50-inch-class models. Eight 40-inch-class panels or six 50-inch-class panels can be obtained from this single 8th generation substrate. Compared with the substrates of Plant No. 1 (1,500 x 1,800 mm for eight 32-inch-class panels) the size will be roughly double.

With the expansion of the supply of large LCD panels from the Kameyama factories, Sharp is greatly advancing LCD TV production to meet increasing market needs.

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Whether you want to watch the daily news, a weekly drama series, or sports, having a large television can make it easier to catch all of the action. Sharp manufacturers a variety of types of TVs; many of them fall within the 40 to 49-inch range.

LED refers to the way a screen is illuminated, as LED stands for light emitting diode. LCD refers to the liquid crystal display that is used to display various images. LED TVs are a type of LCD system, and many devices use this technology because LEDs are small and energy-efficient.

Sharp and Sony have reached a basic agreement to form an LCD manufacturing joint venture, in a move that continues a months-long realignment of key players in the LCD panel business.

The two companies aim to conclude a definitive deal by the end of September that will see a new LCD plant already under construction by Sharp taken over by the joint venture. The plant in Sakai in western Japan is being built at a cost of about ¥380 billion (US$3.5 billion), and under the joint venture plan Sony will shoulder 34 percent of the cost of the factory.

The move represents a major shift for Sony, which has previously been investing in LCD panel production with South Korea"s Samsung Electronics. The two companies currently compete with Sharp and produce LCD panels in South Korea through S-LCD, which has a factory at Samsung"s Tangjeong facility.

It will be a so-called "10th-generation" plant. That means it will be able to accept sheets of mother glass -- from which several panels can be made -- of 285 centimeters by 305 centimeters. Sharp said it will be able to produce six LCD panels in the 60-inch class, eight panels in the 50-inch class or 15 panels in the 40-inch class on each sheet.

The area of each sheet is 60 percent larger than the eighth-generation sheets used at Sharp"s current cutting-edge Kameyama factory in Japan. This will translate to a lower per-inch cost for panels produced on the line -- something of great importance in the highly competitive flat-panel TV business.

But in November, Samsung said it would invest 2 trillion Korean won (US$2.1 billion) in a new LCD production line at Tangjeong without participation from Sony. The line is scheduled to begin production in the third quarter of this year and will produce panels 50 inches and larger -- the same types of screens that Sharp is targeting with its new factory in Sakai in western Japan.

The AQUOS LC-40D68UT offers high performance at a top value. With a 16:9 aspect ratio, Full HD resolution of 1920 x 1080 and fine color purity, it’s a solid choice to carry you into the high-definition future. Sharp’s high performance LCD Panel provides a high dynamic contrast ratio, 6ms response time, and wide viewing angles. Built-in ATSC/QAM/NTSC tuners set you up for broadcast or digital cable content, and 4 HDMI, 2 HD Component, and a PC input give you plenty of connectivity. The LC-40D68UT is housed in an attractive black cabinet to match any room, and the included table stand easily removes for wall mounting applications.

The LC-40D68UT features full HD 1080p (1920 x 1080) resolution, for the sharpest picture possible. The CCFL-backlit LCD panel provides high contrast ratios for deep blacks and vibrant colors during both dark and bright scenes.

High brightness means you can position the LC-40D68UT virtually anywhere–near a window, a door or other light source–and the picture is still vivid. A wide 176-degree viewing angle means the whole family gets to enjoy it.

The LC-40D68UT includes ATSC/NTSC tuners to receive off-air broadcasts, as well as digital cable QAM capability for receiving non-scrambled digital cable programming. It’s ready for available DTV and analog TV programming.

Most television viewing does not take place under perfect lighting conditions–sometimes you watch TV with daylight streaming in the windows, and other times you watch in the middle of the night while your spouse tries to sleep beside you. Sharp’s OPC (Optical Picture Control) system automatically adjusts the TV’s brightness level based on ambient light, so you’ll be able to see a bright picture in a bright room and a not too bright one when the room is pitch black–automatically. Think of OPC as an automatic light-sensing dimmer for your television.

Sharp designed AQUOS LCD TVs to require fewer resources for manufacture… and less energy to use. Most Sharp LCD TVs are ENERGY STAR qualified and feature low energy consumption and extended operating life. Sharp is committed to setting new standards for energy efficiency and environmental friendliness by minimizing waste and greenhouse gases in all Sharp factories. We are constantly improving conservation technologies and programs in the packaging, transportation, use, recycling and safe disposal of our products. Sharp Green Front Sakai brings the world two products: energy-saving LCD panels and energy-creating solar panels.

10-Bit ASV LCD Panel - from Sharp"s state-of-the-art Kameyama factory reduces reflection for a more lifelike picture, truer blacks, reduced reflection and fast response time.

High Brightness (450 cd/m2) - Sharp LCD TVs are very bright, so you can put them virtually anywhere - even near windows, doors or other light sources - and the picture is still vivid.

The 40 inch Class AQUOS LC-40E77UN sets a new standard for large-screen flat-panel TVs. It comes with Full HD 1080p resolution and an elegant new design producing a breathtaking picture quality that is second to none. The LC-40E77UN utilizes Advanced Super View Superlucent/Black TFT Panel with Spectral Contrast Engine XD (Extreme Dark), providing a high contrast ratio, 4ms response time and wide viewing angles (176� H x 176� V). In addition, the LC-40E77UN includes 120Hz Fine Motion Enhanced for fast-motion image processing. It comes with built-in ATSC/QAM/NTSC tuners and includes 4 HDMI inputs, is compatible with 1080p signals, and has 2 HD 1080p Component Video inputs. The LC-40E77UN features a sleek piano black cabinet with subtle recessed bottom-mounted speakers. The included table stand can be easily removed for wall mounting applications.

— --Sharp has started construction of a factory that will be capable of handling the largest-ever sheets of glass used to make LCD (liquid crystal display) panels, the company has announced.

The Osaka-based consumer electronics firm is investing $1.35 billion to build the factory in Kameyama in Western Japan; the plant will start producing glass panels in October 2006 using so-called 8G (eighth-generation) manufacturing technology.

The 8G process means that the factory can handle glass sheets measuring 85 inches by 94 inches. A single sheet of glass that size can produce eight panels measuring 40 inches to 49 inches diagonally, or six panels of 50 inches or bigger diagonally, the company said.

The factory will mainly be used to produce panels for LCD TVs that measure 40 inches diagonally, or more, according to Tetsuya Igarashi, a spokesperson for Sharp in Tokyo.

Cutting more panels from larger sheets of glass costs less than using several smaller sheets to produce the same number of panels. This means that the new factory will be much more efficient than the company"s present production lines, which make smaller sheets of glass, Igarashi said.

Sharp wants to make very large LCD panels at costs that are competitive with plasma TVs, according to Yoshio Tamura, an analyst with DisplaySearch in Japan.

While the cost of making both LCD and plasma TVs continues to fall as makers invest in new factories, LCD panels are usually more expensive to produce. Unlike plasma technology, LCD TVs need a backlight, and the cost of making LCD panels can be about 20 percent more than the cost of plasma panels of the same size, he said.

The new factory will enable Sharp to make LCD panels 52 inches across diagonally for about the same price as plasma panels that are 50 inches across, he said.

In this photo taken on Aug. 29, 2009, a shopper looks at Japanese electronics maker Sharp Corp."s popular Aquos liquid crystal display televisions at a retail shop in Tokyo, Japan. T Sharp"s futuristic-looking plant doesn"t have a single worker on the floor. Huge sheets of glass are guided by robotic arms, sliding and turning in a towering germ-free plant, the world"s first making giant "10th generation" panels for flat screen TVs. (AP Photo/Koji Sasahara)

(AP) -- Huge sheets of glass are guided by robotic arms, sliding and turning in a towering germ-free plant, the world"s first making giant "10th generation" panels for flat screen TVs.

Japanese electronics maker Sharp Corp."s futuristic-looking plant doesn"t have a single worker on the floor. Each sheet, measuring about 3 meters (3.3 yards) by 3 meters, is being made and tested by computerized machines.

Each sheet is later cut into smaller sizes for panels for TVs. A 10th generation "mother glass" is big enough to produce 18 40-inch panels. Each generation of panels is defined by the step-up in size.

Osaka-based Sharp is ahead of rivals - at least in size. Samsung Electronics Co. of South Korea, the global leader in LCD TVs, makes 8th generation sheets and is considering investing in plants for bigger sheets.

Sharp Executive Officer Taimi Oketani said the plant is best suited for TVs that are 60 inches or 65 inches, and it was still unclear whether the world would start demanding even bigger TVs requiring even bigger mother glass.

To better manage production of large panels, Sharp took a new approach in bringing together 19 suppliers, utilities and other partner companies to the same site in Sakai so that chemicals and other materials can be shipped in more easily.

The plant was also designed to be greener than previous plants, and together with a nearby plant that makes solar panels, conserves nearly 1.4 million tons of carbon dioxide emissions a year, or the equivalent of the emissions of 3.5 million households, he said.

With its new plant, Sharp is hoping to grow even stronger as a panel manufacturer - selling displays to rivals, not just making TVs to sell under its Aquos brand.

That"s a difference that gives Sharp an edge over Japanese rival Sony Corp., which has fallen behind in flat-panel TVs and must buy displays from Samsung and Sharp.

In contrast to Sony, which has lost money at its TV operations for five fiscal years straight, Sharp has credited booming TV sales in doubling fiscal second quarter profit from the previous year to 7.4 billion yen ($86 million).

Sharp sank into the red over the previous three quarters, but is forecasting a 3 billion yen ($35 million) profit for the full year through March 2010.

Still, Sharp lags behind Samsung, Sony and Panasonic Corp. in the rankings of TV brands by global sales share, according to Display Search, a U.S. company that compiles such data.

Sharp is hoping to boost sales of its displays to other manufacturers to 50 percent of the panels that it makes from the current 20 percent to 30 percent. It uses the rest of the panels for its own TVs.

"To be able to sell panels is an advantage for Sharp in producing a profit, compared to Sony. Sharp has a definite edge," said Koya Tabata, electronics analyst at Credit Suisse in Tokyo.

TOKYO (Reuters) - Sony Corpis planning to start buying TV-use liquid crystal display (LCD) panels from Sharp Corpas early as in the next business year that begins in April, a source close to the matter said on Saturday.A photographer takes a photo of a Sharp LCD TV at a news conference in Tokyo August 22, 2007. Sony is planning to start buying TV-use LCD panels from Sharp as early as in the next business year that begins in April, a source close to the matter said on Saturday. REUTERS/Michael Caronna

Sony currently runs an LCD panel joint venture with Samsung Electronics Co Ltd, but procurement from Sharp is expected to help it secure enough panels to meet fast-growing LCD TV demand without heavy capital investments.

For Sharp, another major LCD TV maker, expanding a pool of customers for its LCD panels is important as it is ramping up its panel production capacity aggressively.

Sharp is also building the world’s largest LCD panel factory, spending 380 billion yen ($3.55 billion). The plant is slated to come onstream by March 2010.

Sony aims to double LCD TV sales to about 20 million units in the business year starting April, and the volume of its panel procurement from Sharp will likely come to the equivalent of 3 to 5 million 40-inch-class panels in the following year, the Nikkei said.

Global demand for LCD TVs is expected to more than double to 155 million units by 2012, the Japan Electronics and Information Technology Association said on Thursday.

In an effort to keep pace with strong sales growth, Japan"s Toshiba Corpsaid in December it would buy large LCD panels from Sharp, while Panasonic maker Matsushita Electric Industrial Co Ltdannounced earlier this month it would spend 300 billion yen to build an LCD panel plant by 2010.