in cell tft lcd factory

Display screen is everywhere nowadays. Do you still remember the TVs or computer monitors 20 years ago? They were quadrate, huge and heavy. Now let’s look at the flat, thin and light screen in front of you, have you ever wondered why is there such a big difference?

Actually, the monitors 20 year ago were CRT (Cathode Ray Tube) displays, which requires a large space to run the inner component. And now the screen here in your presence is the LCD (Liquid Crystal Display) screen.

As mentioned above, LCD is the abbreviation of Liquid Crystal Display. It’s a new display technology making use of the optical-electrical characteristic of liquid crystal.

Liquid crystal is a state of substance that has both the characteristics of liquid and solid crystal. It don’t emit light itself, but it can let the light pass perfectly in specific direction. Meanwhile, liquid crystal molecule will rotate under the influence of a electric field, and then the light goes through it will rotate too. That said, liquid crystal can be a switch of light, which is the key in display technology.

STN LCD: STN is for Super-twisted Nematic. The liquid crystal in STN LCD rotate more angles than that in TN LCD, and have a different electrical feature, allowing STN LCD to display more information. There are many improved version of STN LCD like DSTN LCD (double layer) and CSTN LCD (color). This LCD is used in many early phones, computers and outdoor devices.

TFT LCD: TFT is for Thin Film Transistor. It’s the latest generation of LCD technology and has been applied in all the displaying scenario including electronic devices, motor cars, industrial machines, etc. When you see the word ‘transistor’, you may realize there’s integrated circuits in TFT LCD. That’s correct and the secret that TFT LCD has the advantage of high resolution and full color display.

In a simple way, we can divide TFT LCD into three parts, from bottom to top they are: light system, circuit system and light and color control system.In manufacturing process, we’ll start from inner light and color control system and then stretch out to whole module.

It’s accustomed to divide TFT LCD manufacturing process into three main part: array, cell and module. The former two steps are about the production of light and color control system, which contains TFT, CF (color filter) and LC (liquid crystal), named a cell. And the last step is the assembly of cell, circuit and light system.

In order to enhance productivity, in this step we’ll do a series of procedure on a large glass, which will be cut into smaller pieces in the following step.

First, let me introduce a crucial material, ITO, to you. ITO, abbreviation of Indium tin oxide, has the characteristic of electrical conductivity and optical transparency, as well as can be easily deposited as a thin film. Thus it’s widely used to create circuit on glass.

Now let’s turn to the production of TFT and CF. Here is a common method called PR (photoresist) method. The whole process of PR method will be demonstrated in TFT production.

◇   Use glue to build a boundary for LC on both glass. And on CF glass, apply one more layer of conductive adhesive. This enable LC molecule link to the control circuit.

◇   Put the diffuser film and prism film on light source in turn. Together with reflector film, these two films are used to turn the point light from light source into area light and enhance light intensity.

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Email\\/Call\\/Skype us if you have any project need support.\",\"rule\":{\"require\":false}}},\"display\":0}}}" , `config_more` = "{\"vars\":[],\"widgets\":{\"banner\":{\"title\":\"banner\\u6a21\\u5757\",\"display\":1,\"vars\":{\"image\":{\"title\":\"\\u56fe\\u7247\",\"type\":\"image\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true},\"message\":{\"require\":\"\\u4e0d\\u80fd\\u4e3a\\u7a7a\"}}}},\"config\":{\"title\":\"\\u914d\\u7f6e\\u9879\",\"display\":1,\"vars\":{\"Headquarters_Address\":{\"title\":\"\\u603b\\u90e8\\u5730\\u5740\",\"type\":\"textarea\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true},\"message\":{\"require\":\"\\u4e0d\\u80fd\\u4e3a\\u7a7a\"}},\"Factory_Address\":{\"title\":\"\\u5de5\\u5382\\u5730\\u5740\",\"type\":\"textarea\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true},\"message\":{\"require\":\"\\u4e0d\\u80fd\\u4e3a\\u7a7a\"}},\"email\":{\"title\":\"\\u90ae\\u7bb1\",\"type\":\"text\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true}},\"fax\":{\"title\":\"Fax\",\"type\":\"text\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true}},\"Skype1\":{\"title\":\"Skype1\",\"type\":\"text\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true}},\"Skype2\":{\"title\":\"Skype2\",\"type\":\"text\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true}},\"Shenzhen_Office\":{\"title\":\"Shenzhen_Office\",\"type\":\"text\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true}},\"Dongguan_Office\":{\"title\":\"Dongguan_Office\",\"type\":\"text\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true}},\"Mobile1\":{\"title\":\"Mobile1\",\"type\":\"text\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true}},\"Mobile2\":{\"title\":\"Mobile2\",\"type\":\"text\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true}},\"Latitude\":{\"title\":\"\\u516c\\u53f8\\u7ecf\\u5ea6\",\"type\":\"text\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true},\"message\":{\"require\":\"\\u4e0d\\u80fd\\u4e3a\\u7a7a\"}},\"longitude\":{\"title\":\"\\u516c\\u53f8\\u7eac\\u5ea6\",\"type\":\"text\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true},\"message\":{\"require\":\"\\u4e0d\\u80fd\\u4e3a\\u7a7a\"}}}},\"seo\":{\"title\":\"SEO\\u6a21\\u5757\",\"vars\":{\"seo_title\":{\"title\":\"SEO\\u6807\\u9898\",\"type\":\"text\",\"value\":\"\",\"rule\":{\"require\":false}},\"seo_keywords\":{\"title\":\"SEO\\u5173\\u952e\\u5b57\",\"type\":\"text\",\"value\":\"\",\"rule\":{\"require\":false}},\"seo_description\":{\"title\":\"SEO\\u7f51\\u7ad9\\u63cf\\u8ff0\",\"type\":\"textarea\",\"value\":\"\",\"rule\":{\"require\":false}}}}}}" , `description` = "联系我们页配置" , `is_public` = 0 , `list_order` = "10" WHERE `theme` = "hzj" AND `file` = "portal/index/contact_us" [ RunTime:0.003447s ]

UPDATE `cmf_theme_file` SET `theme` = "hzj" , `action` = "portal/index/customDesign" , `file` = "portal/index/custom_design" , `name` = "产品定制页" , `more` = "{\"vars\":[],\"widgets\":{\"banner\":{\"title\":\"banner\\u6a21\\u5757\",\"display\":1,\"vars\":{\"image\":{\"title\":\"\\u56fe\\u7247\",\"type\":\"image\",\"display\":1,\"value\":\"default\\/20210407\\/0cecb7053a4b8e873de6e868d47c6068.png\",\"rule\":{\"require\":true},\"message\":{\"require\":\"\\u4e0d\\u80fd\\u4e3a\\u7a7a\"}}}},\"seo\":{\"title\":\"SEO\\u6a21\\u5757\",\"vars\":{\"seo_title\":{\"title\":\"SEO\\u6807\\u9898\",\"type\":\"text\",\"value\":\"Sinocrystal -Custom Displays, Custom LCD isplay Manufacturer\",\"rule\":{\"require\":true}},\"seo_keywords\":{\"title\":\"SEO\\u5173\\u952e\\u5b57\",\"type\":\"text\",\"value\":\"custom lcd, custom lcd module, custom lcd display, custom lcd displays, custom display, custom LCD, custom lcd display manufacturer \",\"rule\":{\"require\":true}},\"seo_description\":{\"title\":\"SEO\\u7f51\\u7ad9\\u63cf\\u8ff0\",\"type\":\"textarea\",\"value\":\"Sinocrystal can provide custom service for customer for TFT LCD, Mono LCD, Character lcd, graphic lcd, Segment lcd and OLED Displays.\",\"rule\":{\"require\":true}}},\"display\":1}}}" , `config_more` = "{\"vars\":[],\"widgets\":{\"banner\":{\"title\":\"banner\\u6a21\\u5757\",\"display\":1,\"vars\":{\"image\":{\"title\":\"\\u56fe\\u7247\",\"type\":\"image\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true},\"message\":{\"require\":\"\\u4e0d\\u80fd\\u4e3a\\u7a7a\"}}}},\"seo\":{\"title\":\"SEO\\u6a21\\u5757\",\"vars\":{\"seo_title\":{\"title\":\"SEO\\u6807\\u9898\",\"type\":\"text\",\"value\":\"\",\"rule\":{\"require\":true}},\"seo_keywords\":{\"title\":\"SEO\\u5173\\u952e\\u5b57\",\"type\":\"text\",\"value\":\"\",\"rule\":{\"require\":true}},\"seo_description\":{\"title\":\"SEO\\u7f51\\u7ad9\\u63cf\\u8ff0\",\"type\":\"textarea\",\"value\":\"\",\"rule\":{\"require\":true}}}}}}" , `description` = "产品定制页" , `is_public` = 0 , `list_order` = "10" WHERE `theme` = "hzj" AND `file` = "portal/index/custom_design" [ RunTime:0.004187s ]

UPDATE `cmf_theme_file` SET `theme` = "hzj" , `action` = "portal/index/ic" , `file` = "portal/index/ic" , `name` = "IC规格书" , `more` = "{\"vars\":[],\"widgets\":{\"banner\":{\"title\":\"banner\\u6a21\\u5757\",\"display\":1,\"vars\":{\"image\":{\"title\":\"\\u56fe\\u7247\",\"type\":\"image\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true},\"message\":{\"require\":\"\\u4e0d\\u80fd\\u4e3a\\u7a7a\"}}}},\"seo\":{\"title\":\"SEO\\u6a21\\u5757\",\"vars\":{\"seo_title\":{\"title\":\"SEO\\u6807\\u9898\",\"type\":\"text\",\"value\":\"PDF download-IC datasheet_OLED driver_LCD manufacturer\",\"rule\":{\"require\":false}},\"seo_keywords\":{\"title\":\"SEO\\u5173\\u952e\\u5b57\",\"type\":\"text\",\"value\":\"IC datasheet, LCD manufacturer, datasheet PDF download\",\"rule\":{\"require\":false}},\"seo_description\":{\"title\":\"SEO\\u7f51\\u7ad9\\u63cf\\u8ff0\",\"type\":\"textarea\",\"value\":\"Sinocrystal Display is a reliable China LCD Display Manufacturer. We provide LCD Displays including Graphic LCD, Character LCD, TFT LCD, OLED, Custom Displays.\",\"rule\":{\"require\":false}}},\"display\":0}}}" , `config_more` = "{\"vars\":[],\"widgets\":{\"banner\":{\"title\":\"banner\\u6a21\\u5757\",\"display\":1,\"vars\":{\"image\":{\"title\":\"\\u56fe\\u7247\",\"type\":\"image\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true},\"message\":{\"require\":\"\\u4e0d\\u80fd\\u4e3a\\u7a7a\"}}}},\"seo\":{\"title\":\"SEO\\u6a21\\u5757\",\"vars\":{\"seo_title\":{\"title\":\"SEO\\u6807\\u9898\",\"type\":\"text\",\"value\":\"\",\"rule\":{\"require\":false}},\"seo_keywords\":{\"title\":\"SEO\\u5173\\u952e\\u5b57\",\"type\":\"text\",\"value\":\"\",\"rule\":{\"require\":false}},\"seo_description\":{\"title\":\"SEO\\u7f51\\u7ad9\\u63cf\\u8ff0\",\"type\":\"textarea\",\"value\":\"\",\"rule\":{\"require\":false}}}}}}" , `description` = "IC规格书模板文件" , `is_public` = 0 , `list_order` = "10" WHERE `theme` = "hzj" AND `file` = "portal/index/ic" [ RunTime:0.003270s ]

UPDATE `cmf_theme_file` SET `theme` = "hzj" , `action` = "portal/index/icDetails" , `file` = "portal/index/ic_details" , `name` = "IC规格书详细页" , `more` = "{\"vars\":[],\"widgets\":{\"banner\":{\"title\":\"banner\\u6a21\\u5757\",\"display\":1,\"vars\":{\"image\":{\"title\":\"\\u56fe\\u7247\",\"type\":\"image\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true},\"message\":{\"require\":\"\\u4e0d\\u80fd\\u4e3a\\u7a7a\"}}}}}}" , `config_more` = "{\"vars\":[],\"widgets\":{\"banner\":{\"title\":\"banner\\u6a21\\u5757\",\"display\":1,\"vars\":{\"image\":{\"title\":\"\\u56fe\\u7247\",\"type\":\"image\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true},\"message\":{\"require\":\"\\u4e0d\\u80fd\\u4e3a\\u7a7a\"}}}}}}" , `description` = "IC规格书详细页" , `is_public` = 0 , `list_order` = "10" WHERE `theme` = "hzj" AND `file` = "portal/index/ic_details" [ RunTime:0.003345s ]

UPDATE `cmf_theme_file` SET `theme` = "hzj" , `action` = "portal/index/index" , `file` = "portal/index/index" , `name` = "首页" , `more` = "{\"vars\":[],\"widgets\":{\"videos\":{\"title\":\"banner\\u6728\\u5757\",\"display\":1,\"vars\":{\"image\":{\"title\":\"\\u56fe\\u7247\",\"type\":\"image\",\"display\":1,\"value\":\"default\\/20210401\\/357e43c1cd207b5e91f493ac2e0bec7c.jpg\",\"rule\":{\"require\":true},\"message\":{\"require\":\"\\u4e0d\\u80fd\\u4e3a\\u7a7a\"}}}},\"seo\":{\"title\":\"SEO\\u6a21\\u5757\",\"vars\":{\"seo_title\":{\"title\":\"SEO\\u6807\\u9898\",\"type\":\"text\",\"value\":\"LCD Display, LCD Display Modules, LCD Panel Manufacturer Supplier\",\"rule\":{\"require\":false}},\"seo_keywords\":{\"title\":\"SEO\\u5173\\u952e\\u5b57\",\"type\":\"text\",\"value\":\" lcd display, lcd displays, lcd module, lcd display module, lcd module display, display lcd, lcd manufacturer,lcd display manufacturer\",\"rule\":{\"require\":false}},\"seo_description\":{\"title\":\"SEO\\u7f51\\u7ad9\\u63cf\\u8ff0\",\"type\":\"textarea\",\"value\":\"Sinocrystal Display is a reliable China LCD Display Manufacturer. We provide LCD Displays including Graphic LCD, Character LCD, TFT LCD, OLED, Custom Displays.\",\"rule\":{\"require\":false}}},\"display\":0}}}" , `config_more` = "{\"vars\":[],\"widgets\":{\"videos\":{\"title\":\"banner\\u6728\\u5757\",\"display\":1,\"vars\":{\"image\":{\"title\":\"\\u56fe\\u7247\",\"type\":\"image\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true},\"message\":{\"require\":\"\\u4e0d\\u80fd\\u4e3a\\u7a7a\"}}}},\"seo\":{\"title\":\"SEO\\u6a21\\u5757\",\"vars\":{\"seo_title\":{\"title\":\"SEO\\u6807\\u9898\",\"type\":\"text\",\"value\":\"\",\"rule\":{\"require\":false}},\"seo_keywords\":{\"title\":\"SEO\\u5173\\u952e\\u5b57\",\"type\":\"text\",\"value\":\"\",\"rule\":{\"require\":false}},\"seo_description\":{\"title\":\"SEO\\u7f51\\u7ad9\\u63cf\\u8ff0\",\"type\":\"textarea\",\"value\":\"\",\"rule\":{\"require\":false}}}}}}" , `description` = "首页" , `is_public` = 0 , `list_order` = "10" WHERE `theme` = "hzj" AND `file` = "portal/index/index" [ RunTime:0.003211s ]

UPDATE `cmf_theme_file` SET `theme` = "hzj" , `action` = "portal/index/inquiry" , `file` = "portal/index/inquiry" , `name` = "询价页" , `more` = "{\"vars\":[],\"widgets\":{\"banner\":{\"title\":\"banner\\u6a21\\u5757\",\"display\":1,\"vars\":{\"image\":{\"title\":\"\\u56fe\\u7247\",\"type\":\"image\",\"display\":1,\"value\":\"default\\/20210407\\/0cecb7053a4b8e873de6e868d47c6068.png\",\"rule\":{\"require\":true},\"message\":{\"require\":\"\\u4e0d\\u80fd\\u4e3a\\u7a7a\"}}}},\"seo\":{\"title\":\"SEO\\u6a21\\u5757\",\"vars\":{\"seo_title\":{\"title\":\"SEO\\u6807\\u9898\",\"type\":\"text\",\"value\":\"Inquiry Now -- Sinocrystal display manufacturer\",\"rule\":{\"require\":false}},\"seo_keywords\":{\"title\":\"SEO\\u5173\\u952e\\u5b57\",\"type\":\"text\",\"value\":\"medical LCD, industrial lcd, industrial lcd display, display manufacturing company\",\"rule\":{\"require\":false}},\"seo_description\":{\"title\":\"SEO\\u7f51\\u7ad9\\u63cf\\u8ff0\",\"type\":\"textarea\",\"value\":\"Inquiry Sinocrystal -- medical LCD, industrial lcd, industrial lcd display, display manufacturing company\",\"rule\":{\"require\":false}}},\"display\":1}}}" , `config_more` = "{\"vars\":[],\"widgets\":{\"banner\":{\"title\":\"banner\\u6a21\\u5757\",\"display\":1,\"vars\":{\"image\":{\"title\":\"\\u56fe\\u7247\",\"type\":\"image\",\"display\":1,\"value\":\"\",\"rule\":{\"require\":true},\"message\":{\"require\":\"\\u4e0d\\u80fd\\u4e3a\\u7a7a\"}}}},\"seo\":{\"title\":\"SEO\\u6a21\\u5757\",\"vars\":{\"seo_title\":{\"title\":\"SEO\\u6807\\u9898\",\"type\":\"text\",\"value\":\"\",\"rule\":{\"require\":false}},\"seo_keywords\":{\"title\":\"SEO\\u5173\\u952e\\u5b57\",\"type\":\"text\",\"value\":\"\",\"rule\":{\"require\":false}},\"seo_description\":{\"title\":\"SEO\\u7f51\\u7ad9\\u63cf\\u8ff0\",\"type\":\"textarea\",\"value\":\"\",\"rule\":{\"require\":false}}}}}}" , `description` = "询价页" , `is_public` = 0 , `list_order` = "10" WHERE `theme` = "hzj" AND `file` = "portal/index/inquiry" [ RunTime:0.003318s ]

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A wide variety of tft lcd cell options are available to you, You can also choose from original manufacturer, odm and agency tft lcd cell,As well as from tft, ips, and standard.

Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.

The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.

Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.

The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.

Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.

In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.

LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.

According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.

The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.

First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.

The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.

First, the ITO film layer needs to be deposited on the TFT glass, so that there is a smooth and uniform ITO film on the whole TFT glass. Then, using ionized water, the ITO glass is cleaned and ready for the next step.

Next, a photoresist is applied to the glass on which ITO film is deposited, and a uniform photoresist layer is formed on the ITO glass. After baking for a period of time, the solvent of the photoresist was partially volatilized to increase the adhesion of the photoresist material to the ITO glass.

Ultraviolet light (UV) is used to illuminate the surface of the photoresist through a pre-made electrode pattern mask, which causes the photoresist layer to react. The photoresist is selectively exposed under ultraviolet light by covering the photoresist on the glass coated with the photoresist.

The exposed part of the photoresist is then washed away with the developer, leaving only the unexposed part, and the dissolved photoresist is then washed away with deionized water.

Then etch off the ITO film without photoresist covering with appropriate acid etching solution, and only retain the ITO film under the photoresist. ITO glass is conductive glass (In2O3 and SnO2). The ITO film not covered by photoresist is easy to react with acid, while the ITO film covered by photoresist can be retained to obtain the corresponding wire electrode.

Stripping: High concentration of alkali solution (NaOH solution) is used as a stripping solution to peel off the remaining photoresist on the glass so that ITO glass can form ITO graphics exactly consistent with the photolithography mask.

Rinse the basic label of glass with an organic solution and remove the photolithographic tape after reaction to keep the glass clean. This completes the first thin-film conductive crystal process, which generally requires at least five identical processes to form a complex and sophisticated pattern of electrodes on the glass.

This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.

The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.

As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.

As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.

Then, the organic polymer directional material is coated on the surface of the glass, that is, a uniform directional layer is applied to the appropriate position of ITO glass by the method of selective coating. Meanwhile, the directional layer is cured.

Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.

After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.

Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.

Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.

As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process

Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.

A polarizer is an optical plate that allows only light from a certain direction to pass through. It is an optical element that converts natural light into straight polarized light. The mechanism of action is to make the vertical direction light pass through the straight incident light after passing through the vertical polarizer, and the other horizontal direction light is absorbed, or use reflection and scattering and other effects to make its shade.

When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.

The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.

Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission

Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.

The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board

The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.

LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.

However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.

First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.

CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.

With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.

However, no matter CCFL backlight or LED backlight is placed in various ways, the nature of the backlight source cannot be a surface light source, but a linear light source or point light source. Therefore, other components are needed to evenly distribute the light to the whole surface. This task is accomplished by the diffuser plate and diffuser plate.

On the transparent diffuser plate, point-like printing can block part of the light. The LED backlight on the side drives the light from the side of the diffuser plate, and the light reflects and refracts back and forth in the diffuser plate, distributing the light evenly to the whole surface. Point-like printing blocks part of the light, screening the light evenly like a sieve.

At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.

The backlight system also includes a backlight module laminator, located behind the backplane. In the CCFL backlight era, you can often see the long strip laminator like the one above, with each coil responsible for a set of tubes.

This is the general structure of the backlight system. Since I have never seen the backlight mode of R.G.B LED, I cannot tell you what the backlight mode is like. I will share it with you when I see it in the future.

Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.

After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.

However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.

In August 2020, Hengweiye Technology developed TFT incell LCD screen for Samsung successfully, enriching Hengweiye’s product line in the field of mobile phone LCD screen manufacturing. Hengweiye Technology focuses on creating a competitive advantage in the smartphone aftermarket screen with the ZY brand, establishing four production lines for mobile phone LCD replacement screen assembly, including iPhone LCD, Samsung LCD, OPPO LCD, and Vivo LCD.

The incell LCD manufacturing process is the top technology in the field of LCD screens. It has many advantages such as lighter, thinner, colorful display, long service life, and no eye damage. Although OLED technology is developing rapidly, OLED screen technology is not yet fully mature and expensive. In the mobile phone repair industry, more people like to use incell LCD as a repair replacement screen because it is the most cost-effective. In the field of smartphone screens, it can be divided into LCD and OLED. ZY incell LCD, which is adapted to Samsung screens, can almost replace all Samsung A series, J series, and M series LCD screens. Some Samsung mobile phone models with OLED screens can also use incell LCD to replace the screen, such as A20, A30, A30s, A40s, and other models that can use incell LCD to replace OLED screens.

Hengweiye Technology successfully developed Samsung after-sales LCD screens using advanced DTTI In-cell technology in August 2020. ZY TFT incell LCD can be adapted to Samsung A series A10, A10s, A20, A20s, A30, A30s, A40s. Samsung M series currently has M10 and M20. Samsung J series developed J4, J610, J810. The screens of other Samsung mobile phone models are under active development.

ZY TFT In-cell LCD, which is suitable for Samsung mobile phones, has been put into small batch production, and all functions and parameters have performed well. Hengweiye’s ZY brand has 13 years of experience in the research and development of mid-to-high-end Apple after-sales screens. The recently developed Samsung after-sales LCD repair screen continues advanced TDDI technology plus ESR high color gamut backlight and brightening film. ZY Incell screen has a higher