lcd screen heat damage supplier

LCDs used in outdoor situations have many concerns to deal with in addition to any that they might normally encounter during indoor use. Initially some concerns are weather related such as moisture in the air or extreme temperatures. Another concern that is often not understood or just not known about at all is sunlight damage.

Liquid crystal displays use organic components that are susceptible to UV (<400 nm) and IR (>750 nm). These bandwidths of radiation have an observable impact on the organic components in LCDs. Extended exposure has been known to cause a color shift and a washed out look to images displayed with the LCD.

In any case it is important to protect your display from the elements, especially if it is going to be exposed to harsh environments not intended by the manufacturer. One way to do this would be to utilize a Hot Mirror with a UV blocker. This will significantly reduce the amount of IR radiation between 750 nm and 1200 nm, as well as the UV radiation below 400 nm. If the LCD is going to be used outdoors for extended periods then an extended hot mirror may be necessary, which extends the bandwidth protection out to 1600 nm and will help reduce some of the longer wavelength IR damage.

Another concern with liquid crystal displays are their susceptibility to overheating due to excess IR radiation. The LCD is intended to operate within a certain range of temperatures according to the manufacturer’s instructions and outdoor use can lead to higher than normal temperatures. The display being exposed to excessive heat can cause the crystal to become isotropic and fail to perform properly. A hot mirror can help alleviate these concerns as well by reducing the amount of infrared radiation that heats the display.

Liquid crystal displays (LCD) have become an essential component to the industry of display technology. Involved in a variety of contexts beyond the indoors like LCD TVs and home/office automation devices, the LCD has expanded its usage to many environments, such as cars and digital signage, and, thus, many temperature variations as well.

As with any substance that requires a specific molecular characteristic or behavior, LCDs have an operating temperature range in which the device, if within, can continue to function properly and well. In addition to that, there is also an ideal storage temperature range to preserve the device until used.

This operating temperature range affects the electronic portion within the device, seen as falling outside the range can cause LCD technology to overheat in hot temperatures or slow down in the cold. As for the liquid crystal layer, it can deteriorate if put in high heat, rendering it and the display itself defective.

In order for the LCD panel to avoid defects, a standard commercial LCD’s operation range and storage range should be kept in mind. Without adaptive features, a typical LCD TV has an operating range from its cold limit of 0°C (32°F) to its heat limit of 50°C (122°F) (other LCD devices’ ranges may vary a bit from these numbers).

The storage range is a bit wider, from -20°C (-4°F) to 60°C (140°F). Though these ranges are quite reasonable for many indoor and even outdoor areas, there are also quite a few regions where temperatures can drop below 0°C or rise above 32°C, and in these conditions, LCDs must be adapted to ensure functionality.

Heat, can greatly affect the electronics and liquid crystals under an LCD screen. In consideration of heat, both external heat and internally generated heat must be taken into consideration.

Seen as the liquid crystals are manipulated in a device by altering their orientations and alignments, heat can disrupt this by randomizing what is meant to be controlled. If this happens, the LCD electronics cannot command a certain formation of the liquid crystal layer under a pixel, and the LED backlighting will not pass through as expected, which can often lead to dark spots, if not an entirely dark image. This inevitably disrupts the display’s readability.

Depending on the upper limit of the operation temperature range, LCD device can be permanently damaged by extreme heat. With long exposure to extreme heat, besides the destruction of the liquid crystals, battery life can shorten, hardware can crack or even melt, response time may slow to prevent even more heat generation from the device.

The LED backlight and the internal circuitry, typically TFT-based in the common TFT LCDs, are components that can generate heat that damages the device and its display. To address this concern with overheating, many devices use cooling fans paired with vents.

Some devices that are used in extremely high ambient temperatures may even require air conditioning. With air vents to carry the heat out, the device can expel it into the surroundings.

But this leads to another problem: how can moisture be prevented from entering through the vent? If moisture enters the device and high heat is present, condensation can occur, fogging the display from inside, and in some cases, short-circuiting may cause the device to turn off. In order to circumvent this issue, the shapes of the air vents are specific in a way that allows only for air movement, not forms of moisture.

In the opposite direction is extreme cold. What typically occurs in the cold is “ghosting” (the burning of an image in the screen through discoloration) and the gradual slowing and lagging of response times. Like heat-affected LCD modules, the extreme temperature can affect the liquid crystals. This layer is a medium between the liquid and solid state, so it is still susceptible to freezing.

An LCD device can be left in freezing temperatures because it will likely not be permanently damaged like in the heat, but it is important to understand the device’s limits and how to take precautions when storing the device. The standard and most common lower-bound storage range limit is -20°C, below freezing, but if possible, it would be best to keep it above that limit, or else there is still a risk of permanent damage.

If the device is not adapted for the cold, it would be good to keep it bundled up, trapping the heat within layers. However, this is only a temporary solution. Adapted, rugged devices have advantages such as screen enclosure insulation for heat level preservation and, in more extreme cases, heaters to generate extra heat to raise the internal temperature to a level above the minimum.

Display types have a lot of variation. Choices like alphanumeric or graphic LCD, human-machine interactive LCD modules and touchscreen panels capabilities, the width of the viewing angle, level of contrast ratios, types of backlighting, and liquid crystal alignment methods are often considered. For example, the twisted nematic LCD provides for the fastest response time at the lowest cost, but cannot offer the highest contrast ratio or widest viewing angle.

Environment-based factors must consider things besides the obvious temperature like UV exposure and humidity/moisture, as they all are necessary in finding the perfect fit extreme temperature LCD module.

Besides the LCD modules, recent new products have opened doors in wide temperature range displays, such as OLED displays. OLED displays offer better displays in regard to contrast, brightness, response times, viewing angles, and even power consumption in comparison to traditional LCD displays.

（1）LCD displays are usually packaged with silicone. If the working temperature exceeds the solid phase transition temperature (typically 125 °C), the packaging material will become a rubber state and rapidly heat and expand, resulting in an open circuit and failure of the LCD bar screen.

（2）If the operating temperature of the LCD screen exceeds the maximum load-bearing temperature of the chip, its luminous rate will drop rapidly, resulting in light attenuation. The life of an LCD screen is reflected by the attenuation of light, that is to say, the brightness of the LCD screen will decrease over time.

（4）The shape of silicone products is greatly affected by temperature. As the temperature increases, the internal heat of the silica gel increases and the refractive index decreases, resulting in an increase in the light efficiency of the liquid crystal display.

In summary, it can be concluded that a reasonable temperature is a key to the LCD panel, and users need to follow the instructions to ensure the normal use of the LCD strip screen.

The Macbook Pro 13" LCD display is hard to dismantle. With the iBooks and PowerBooks and even plastic macbooks models it was easy to swap the panel case, only 2 or 4 screws to unscrew and the job was done but with the unibody MBP 13"/15"/17" Apple made it more difficult. You need to heat the glued front glass to take it out and have access to the screws that retain the LCD screen. Doing this would probably void the warranty if you still have one and you could also damage the LCD if too much heat is applied to the screen. A complete LCD display swap would be more secure but would also cost much more.

LC displays (LCD) have a well-defined isotropic or operating temperature limit, above which the actual liquid crystal molecules will lose their orientation and will assume a random orientation instead of ‘twisting’ through the light valve.

The site goes on to note that temperatures above 100°C (212°F) can permanently damage the coating on LCD displays, though Samsung claims that storing your display at temperatures above 45°C (113°F) can damage it, so it"s possible that Vartech"s 100°C threshold is specifically a property of their ruggedized displays.

Vartech also mentions that as temperatures drop the viscosity of the LC increases, resulting in slower response times (which will first manifest as "ghosting", and further as very slow image updates/transitions, like a bad PowerPoint slideshow in slow-mo). The site doesn"t make mention of whether excessively low temperatures can permanently damage a display, but the line

Many cities around the world, especially Paris and other European cities, are seeing heat waves like they’ve never known this summer. Record-breaking temperatures swept across the continent, impacting Europeans, many of whom don’t have air conditioning in their homes.

These extreme temperatures can also harm digital displays, which are typically designed to operate between 32 and 90 degrees Fahrenheit. However, as the temperature increases for long periods, like the intense European heat, which reached 108.7 degrees Fahrenheit in Paris, digital signage may experience issues or even stop functioning.

Because heat damage has been so prevalent this year, it’s essential to take a moment and think about how to protect your displays. Even if you haven’t been affected by the recent heat waves, consider your area’s climate and whether or not your devices are protected.

If you’re worried about heat damage or live in an area where extreme temperatures are prevalent, consider exploring a custom solution. Manufacturers can often create screen enclosures complete with fans or an internal heating unit. Each of these elements helps air circulate within the displays, thus stabilizing the internal temperature. Some custom work can protect devices from temperatures ranging anywhere from -22 degrees to 131 degrees Fahrenheit. Thermal management technology is an ideal safeguard for when temperatures fall outside of the optimal operating zone.

Whether outside or indoors, protecting your displays from direct sunlight is crucial. Direct sunlight will not only increase a device’s overall temperature, but it can also create specific hotspots. Hotspots refer to areas of high heat that can lead to permanent scarring of the LCD, LED or plasma screen. In LCD screens specifically, direct sunlight can cause the Liquid Crystal cells inside the display to boil, leaving behind a black spot. This phenomenon is known as solar clearing. If the LCD screen overheats, it can also lead to isotropic failure, and you may need to replace the device. Position digital signage out of direct sunlight, whenever possible. Whether inside a custom screen enclosure or under a tent or awning, this tactic will extend the life of your device. At least very least, provide proper airflow to keep the displays cool and functioning properly.

Sunlight also creates a problem from a user experience perspective. Direct sunlight can obstruct the display, making it hard to view what is on the screen—whether it’s a food and drink menu or advertisement. By installing anti-glare glass, you’ll improve your customers’ experiences and ensure they see what you want to show them.

Anti-glare glass protects your screens, as well. They deflect the light, improving readability as well as keeping your digital displays cool. Do your research first, though, as some anti-glare displays will reduce visibility for people wearing polarized lenses.

Temperature regulation should be a key player from the beginning of your digital signage deployment. Installation should begin with a site assessment to determine where to place your displays to avoid hotspots and solar clearing as well as optimize the user experience. Installers should also understand how sunlight and heat affect digital displays, not to mention how the devices themselves can generate heat after being powered on for long periods.

Yes, it happens. It was 2013 when I had a phone call from BenQ, a multinational manufacturer of LCD monitors. The project manager mentioned that one kind of LCD TV screen they were currently shipping damage. BenQ team looked for a solution from us to prevent broken TV monitors when shipped because defective products are not what any good business would want to do.

It was BenQ’s biggest embarrassment. They had a factory in mainland China and every time certain models of LCD screens were produced, they would be shipped to PChome Taiwan for sale. However, the recent damage rate of the goods had been abnormally high up to nearly 20%. Taking preventive measures, such as adjustment of packaging materials or structure, etc., there is no significant effect.

The situation became increasingly serious and it’s not just that it was BenQ who noticed this problem; customers’ feedback also showed that their LCD TVs were suffering from abnormal damages when delivered to them. Without any big accidents happening during the transportation or delivery process at all – one could only imagine what was going on inside those.

And now, with excessive losses and customers’ claims, BenQ had no idea how to do and kept seeking solutions from others, finally, they notice Impact Label through others’ introductions and heard that the label can reduce damage rates by 40-60%.

We had conducted a study on what type of shock can affect the LCD screen and how much damage it entails. We first put types of indicators labels in the box of the LCD panel in order to determine how much force damage would occur during regular shipment and transit.

According to the results of the test, the impact force on the cargo’s bottom is more than the acceleration of 50G, and this impact may damage the screen.

In addition, we observed that these impacts may cause a variety of different damages to screens: scratches on protective glass; or impairing light colors by undergoing color change from long-term use so that they become grayish black patches–which will affect a customer’s viewing experience.

Something wonderful happened. When the Impact Label indicator is in place, the damage rate of products was reduced to 0%. BenQ was enthusiastic and apprehensive, and would like to try a couple more batches.

After several weeks of discussion and debate, BenQ internally decided to adopt an impact monitor to decrease the risk of transportation damage, as the ratio of cargo damage reduced from 20% to 2%. In the next, all package is written “reminder before receipt” on outside the box. Customers can reject shipment if the Impact Label is RED upon arrival.

A study shows the damage rate typically drops by 50% or more when a monitor is in place. The TV screens are rarely damaged in this case, which proves the statement.

From customers’ point of view, the indicator label provides simple reminders of a concealed damage, and the time it takes to process the damaged product after purchase.

As for sellers, the Impact Label reduces the rate of damaged goods and makes business better. More importantly, the cost derived from customer complaints is lower and provides indisputable evidence of mishandling for freight claims.

Managing damage in the supply chain has many options, redesign the package is always the first impression comes to mind, however, it’s more expensive.

In fact, change the handling environment is the fastest and most effective way to solve damaged LCD TV screens, and where Impact Label comes to play! BenQ is not the first user of impact indicators in LCD TV manufacturers. To comply with your LCD TV, our free consultant and free samples for testing are waiting for you.

Have you ever left your TV or monitor on for days, stuck on the same image? You return to your screen, only to find an image burned into the display. No matter what you do, it won"t go away. It is a permanent image burn.

Why do monitors and TVs get image burn? Why can"t manufacturers prevent LCDs and plasma screens from a burnt image imprint? Moreover, what can you do to fix an image burn?

Before flat-screens and crystal displays, most TVs and monitors featured CRT (Cathode Ray Tube) technology. In CRTs, individual pixels comprise a red, blue, and green phosphor component. Depending on the intensity of each phosphor component, the pixel appears to the human eye as a unique color.

When a particular still image remains for too long, the intensity of each phosphor component diminishes at an uneven rate. The result is a ghost image on the screen, which is known as image burning.

This is a very simplified version of how a plasma screen works. However, the main thing to understand is that plasma screens use phosphor material (like CRTs) to turn those photons into images.

LCD and LED do not work in the same way as CRTs, either. LCD and LED screens use backlit liquid crystals to display colors. Although manufacturers market screens using LED and LCD, an LED screen is still a type of LCD. The white backlight filters through the liquid crystals, which extract particular colors per pixel.

LCD and LED displays don"t suffer from the same type of image burn as CRTs and plasma screens. They"re not completely clear, though. LCD and LED screens suffer from image persistence. Read on to find out more about image persistence.

Before you can fix screen burn-in, take a second to understand why these images burn in the first place. LCDs and LEDs don"t suffer from burn-in as seriously as plasma screens. But static images can leave an imprint on both display types if left alone for too long. So, why does image burn happen?

First, let"s tackle plasma screen burn-in. Remember why CRTs experience image burn? When a still image remains on the screen for too long, the phosphor components in each pixel wear out at different rates. The uneven burn rates leave behind a ghost image, forever etched into the screen.

Plasma screens also suffer from phosphor deterioration. Plasma burning occurs when pixels on the screen are damaged through long exposure. The phosphor loses its intensity and only shows the light it was fed repeatedly. In this case, the still image, which causes the burn.

LCD and LED screens can also experience image burn, though the image burn process can take longer to develop into a permanent issue. In addition, LCD and LED screens suffer from another issue, known as image retention (also known as image persistence or an LCD shadow).

Image retention is a temporary issue that you are more likely to notice before it becomes a permanent issue. However, proper image burn can still affect LCD, LED, and OLED screens.

Image retention is a different issue from image burn (although it is a precursor to image burn). For example, you"re using an image of a steam train as a reference point for a drawing. You have the steam train image on your screen for a few hours before you decide to play a video game instead.

When you load up the video game on the screen, you can still see the faint outline of the steam train on the screen. The steam train image will remain for a short while, but the movement and color changes of the video game (or film, TV show, or other media type) should erase the retained image.

The other thing to consider is that LED and OLED image burn-in, when it happens, is irreversible. That"s because of how LED and OLED screens work. Individual pixels within an LED display decay when they emit light.

Under normal use, an LED, OLED, or QLED screen won"t suffer image burn. However, if you leave your screen on a single channel for hours every day, then burn-in can become an issue, as it would with almost any screen.

Issues arise when a screen shows a single news channel 24 hours a day, every day, causing channel logos to burn-in, along with the outline of the scrolling news ticker and so on. News channels are a well-known source of television burn-in, no matter the screen type.

Image burn-in fixes exist for LCD and plasma screens. How effective an image burn-in fix is depends on the screen damage. Depending on the length and severity of the image burn, some displays may have permanent damage.

The best fix for screen burn is to prevent it in the first place. Okay, that isn"t super useful if your screen is already experiencing image burn. However, you should always try not to leave your screen on a still image for too long. The time it takes for an image to burn-in varies from screen to screen, between manufacturers, sizes, and panel type.

Another prevention method is to reduce screen contrast as much as you can. Unfortunately, most screens aren"t calibrated correctly, often pushing the contrast and brightness settings too high.

Lower contrast means the lighting across your screen is more even. This means less strain on specific areas of the screen, which helps protect against image burning.

If your plasma or LCD screen already has image burn-in, you can try turning on white static for 12 to 24 hours. The constant moving of white-and-black across your screen in random patterns can help remove the ghost image from your screen.

Unfortunately, this won"t work for extreme cases. Some TVs will have a built-in pattern swiping option that basically accomplishes the same thing (filling your screen with random patterns).

Pixel-shift constantly slightly adjusts the image on your screen, which varies the pixel usage to counteract image burn. You might have to enable a pixel or screen shift option in your screen settings. Pixel-shift is a handy feature for LED and OLED screens that cannot recover from image burn and should help counteract an LCD shadow.

Other modern screens feature built-in screen refresh functions that the manufacturer will advise using to remove image retention and image burn issues.

The best tool for fixing ghost images is JScreenFix. The original program helps fix monitors with dead pixels, but the same company also released an "advanced" version of the tool, known as JScreenFix Deluxe.

While the Deluxe version uses advanced algorithms to repair burned screens and prolong plasma and LCD longevity, the official site is no longer up and running, and there is no way to download the full version officially.

If you have television burn-in, you can attach a laptop to your TV using an HDMI cable, extend your desktop to the television, and share the white screensaver. Hopefully, that will shift your television burn-in.

The team over at ScreenBurnFixer offers a few different ways you can attempt to fix screen burn on your TV or monitor. As with any other screen burn-in fixes, their chance of working depends on the scale of the issue.

You can head to the ScreenBurnFixer Video page and find a video that matches your screen type, then let the video play for as long as possible (we"re talking multiple hours, not a quick half an hour blast). Alternatively, head to the Chart page and find your device or a device that matches your specifications.

There are several ways you can attempt to fix screen burn-in. The results will vary between the screen type and the level of burn-in. A screen with extensive image burn may not clear entirely, although you might see an improvement.

Some screen degradation over time is understandable. However, if you follow the steps in this guide, you"ll protect your screen from image burn before it becomes a permanent issue.

This note will discuss the operating and storage temperatures for LCDs. Each LCD has a specified operating and storage temperature listed in the specification sheet of the display and its controller. Typically, this temperature is specified as -20°C to 70°C for the operating temperature and -30°C to 80°C for the storage temperature. Considerations should be made when operating or storing the display near the maximum and minimum temperatures.

The environment a display is operated and stored in can have effects on things such as: voltage, contrast, signal integrity, and system performance. The effects of temperature on the display become more significant at the two extremes. Common display temperature ranges can be found as three common sets. Below are the three most common temperature ranges for LCDs. The temperature ranges can be confirmed in the datasheet of the display and its controller.

At very high temperatures, the effects can be seen on the electronic components and the liquid crystal of the display. The effects from an environment that is too hot will cause a darkening of the display, decreased/limited visibility, unreliable communications, and potential damage to the IC due to increased conductivity. The liquid crystal in the display will begin to degrade at very high temperatures. Overheating the display can cause dark spots to appear or result in a fully dark screen.

Both internal and external heat should be taken into consideration when operating the display. The environmental heat can contribute to overheating the device internally. The most common source of internal heat generation is from the backlight. The backlights can operate at high voltages and current consumptions to supply power to the backlight LEDs. This internal heat generation should be considered in high temperature environments.

To prevent internal and external overheating, fans and vents can be incorporated into the system to keep the display within the specified operating conditions. Precautions to avoid moisture entering the system should be taken when including vents. Moisture can cause electrical shorting, especially at high operating temperatures.

Contrast can be affected when a display is operated in ultra-high temperatures. Higher temperatures result in an increase in conductivity. This means that less voltage is required to provide the same contrast to the pixels. These effects can become more prominent when using graphic or character LCDs. Undesired effects such as a black screen can occur if the operating environment is above the specified temperature range.

Operating and storing a display at temperatures higher than the specified ranges can cause permanent damage to the device. Melting of display properties can occur if operating or storing the display at temperatures that exceed the limits.

Different liquid crystal fluid has different temperature properties. Extreme temperature liquid crystal exists for certain applications but can be more expensive. Twisted nematic (TN) LCD’s have the temperature ranges listed in this note.

Semiconductors operating in very low temperatures will have decreased conductivity due to increased resistance. The LCD controller, often incorporated on the glass of the LCD, will operate at lower speeds in very cold environments.

Compensations to adjust for cold environments can include heaters, voltage regulators and thermistors to adjust power determined by temperature. Temperature compensating IC’s can be included in the applications on both ranges of the temperature spectrum.

It is strongly recommended to operate and store the display within the specified temperature ranges to avoid damaging the display. Operating the display at temperatures that exceed the specified range can cause the display to malfunction, become unreliable and cause permanent damage to the device. Precautions can be taken to compensate for the environment and to avoid exceeding the specified ranges.

Buyers and others who are developing systems that incorporate FocusLCDs products (collectively, “Designers”) understand and agree that Designers remain responsible for using their independent analysis, evaluation and judgment in designing their applications and that Designers have full and exclusive responsibility to assure the safety of Designers" applications and compliance of their applications (and of all FocusLCDs products used in or for Designers’ applications) with all applicable regulations, laws and other applicable requirements.

Designer agrees that prior to using or distributing any applications that include FocusLCDs products, Designer will thoroughly test such applications and the functionality of such FocusLCDs products as used in such applications.

Effects of direct sun-light exposure to Touchscreen equipped Liquid Crystal Display monitors and mitigation techniquesIntroductionLiquid crystal, at room temperature, is neither a liquid nor a solid. This state allows liquid crystal to be usable as a light controlling device – i.e.: Liquid Crystal Display (LCD). However, liquid crystal can be adversely affected by temperature changes causing undesirable results. Low temperature environments can cause the crystal to transition more to a solid thus causing the crystal to be less responsive to changes needed to properly control light. In a LCD this can be observed as slow transition time from frame to frame (choppy video or memory of previous image). Higher temperature environments cause the liquid crystal to transition more to a liquid state, again causing the crystal to not perform correctly when controlling light. This effect can be seen in an LCD as a lowering of contrast ratio (darkening) or in extreme heat conditions melting the crystal resulting in a completely dark LCD image. Direct sun-light exposure typically does not cause LCD to internally heat enough to reach the liquid crystal’s melting point. However, touch monitors have a glass overlay and air barrier on top of the LCD. This can cause a greenhouse effect causing the air temperature between the touch sensor and LCD to become much hotter than the ambient temperature.Preventive measures

Orientation: The easiest way to prevent thermal heating by the sun is of course to not expose the LCD to direct sunlight. In many cases simply orienting the face of the LCD monitor in an East/West position will prevent the greenhouse effect and darkening of the LCD.

Covering or awning: If orientation cannot be controlled and the design allows for it, a simple shade can be employed to block direct sun light. The shade can be a protective awning overhead, or a cover that lies over the screen prompting the user to open or remove the covering to use the device.

Touch Technology choices: Touch sensor design varies based on the given technology. Technologies such as APR and SAW are based on glass only technologies. Resistive and Capacitive technologies have coatings which block some light transmission in both directions. In theory, touch sensors with coatings would slow the greenhouse effect by blocking a percentage of entering light thus slowing the LCD darkening. Touch sensors such as Infra-Red and Optical have no boundaries on the substrates; thus films, coatings or substraight material itself can be adjusted to block additional light.

Films and Coatings: Films designed to block light can be applied to some touchscreen technologies to slow the greenhouse effect. APR, resistive, capacitive, Infra-Red, and Optical all would be candidates for addition of films. The below experiment shows the results of three APR screens with various films and no film applied.

Note: The product with NU405RA film also appeared clearer in normal conditions than the one without a film applied, however the touchscreen was a little more difficult to activate with the shield verses without the shield.

Note: The beginning luminance readings of the product with NU405RA film applied were higher than the no film control. This may explain the appearance of a brighter screen with film applied.