how tft lcd works made in china

When compared to the ordinary LCD, TFT LCD gives very sharp and crisp picture/text with shorter response time. TFT LCD displays are used in more and more applications, giving products better visual presentation.

TFT is an abbreviation for "Thin Film Transistor". The colorTFT LCD display has transistors made up of thin films of Amorphous silicon deposited on a glass. It serves as a control valve to provide an appropriate voltage onto liquid crystals for individual sub-pixels. That is why TFT LCD display is also called Active Matrix display.

A TFT LCD has a liquid crystal layer between a glass substrate formed with TFTs and transparent pixel electrodes and another glass substrate with a color filter (RGB) and transparent counter electrodes. Each pixel in an active matrix is paired with a transistor that includes capacitor which gives each sub-pixel the ability to retain its charge, instead of requiring an electrical charge sent each time it needed to be changed. This means that TFT LCD displays are more responsive.

To understand how TFT LCD works, we first need to grasp the concept of field-effect transistor (FET). FET is a type of transistor which uses electric field to control the flow of electrical current. It is a component with three terminals: source, gate, and drain. FETs control the flow of current by the application of a voltage to the gate, which in turn alters the conductivity between the drain and source.

Using FET, we can build a circuit as below. Data Bus sends signal to FET Source, when SEL SIGNAL applies voltage to the Gate, driving voltage is then created on TFT LCD panel. A sub-pixel will be lit up. A TFT LCD display contains thousand or million of such driving circuits.

Topway started TFT LCD manufacturing more than15 years ago. We produce color TFT LCD display from 1.8 to 15+ inches with different resolutions and interfaces. Here is some more readings about how to choose the right TFT LCD.

When compared to the ordinary LCD, TFT LCD gives very sharp and crisp text/graphic with shorter response time. TFT LCD displays are used in more and more applications, giving products better visual presentation.

TFT is an abbreviation for "Thin Film Transistor". The color TFT LCD display has transistors made up of thin films of Amorphous silicon deposited on a glass. It serves as a control valve to provide an appropriate voltage onto liquid crystals for individual sub-pixels. That is why TFT LCD display is also called Active Matrix display.

A TFT LCD has a liquid crystal layer between a glass substrate formed with TFTs and transparent pixel electrodes and another glass substrate with a color filter (RGB) and transparent counter electrodes. Each pixel in an active matrix is paired with a transistor that includes capacitor which gives each sub-pixel the ability to retain its charge, instead of requiring an electrical charge sent each time it needed to be changed. This means that TFT LCD displays are more responsive.

To understand how TFT LCD works, we first need to grasp the concept of field-effect transistor (FET). FET is a type of transistor which uses electric field to control the flow of electrical current. It is a component with three terminals: source, gate, and drain. FETs control the flow of current by the application of a voltage to the gate, which in turn alters the conductivity between the drain and source.

Using FET, we can build a circuit as below. Data Bus sends signal to FET Source, when SEL SIGNAL applies voltage to the Gate, driving voltage is then created on TFT LCD panel. A sub-pixel will be lit up. A TFT LCD display contains thousand or million of such driving circuits.

Topway started TFT LCD manufacturing more than15 years ago. We produce color TFT LCD display from 1.8 to 15+ inches with different resolutions and interfaces. Here is some more readings about how to choose the right TFT LCD.

In this article, we are looking at the benefits of looking for Chinese TFT LCD manufacturers. Instead of resorting to other manufacturing means, opting for the Chinese is a much wiser and lucrative choice. If you are looking for Chinese LCD manufacturers, you should start with STONE Tech.

Handbags, wallets, phone cases, and other similar items have become the favorites of wholesalers and bulk buyers. These products are directly sold to end consumers. However, the fascinating thing about the Chinese production and manufacturing business is that it does not only cover the end-consumer products. Rather, you can also acquire raw and basic materials needed for the further manufacturing of goods and products. One such product is LCD displays.

LCD displays have become something of a necessity in today’s world of tech advancement. Many things in our daily life have been automated, and are operated using an interactive user interface. For these kinds of machines and gadgets, LCD displays are typically necessary.

In this article, we are looking at the benefits of looking for Chinese LCD manufacturers. Instead of resorting to other manufacturing means, opting for the Chinese is a much wiser and lucrative choice. If you are looking for Chinese LCD manufacturers, you should start with Stoneitech.com.

STONE Tech is an LCD manufacturer located in Beijing, China. It was founded back in 2010, and it has been developing TFT LCD display modules ever since. These modules can be used for a variety of different machines including electric equipment, precision instruments, and civil electronics etcetera.

The same applies to LCD displays. When you save up on costs when buying LCD displays, you can set a lower price for the whole machine or gadget that you are producing.

This is a very useful benefit for small start-up companies. Generally, manufacturers in the USA are not going to be very willing to work with you unless you are a big company or unless you have a large recognition and following. Due to this, smaller companies can have trouble getting their demands heard. However, the refusal of suppliers to do so is not unjustified. Smaller companies are going to start off with smaller orders. Small orders are not very lucrative and beneficial for suppliers. The larger the order, the more convenient it will be for the manufacturer.

However, with Chinese manufacturers, this problem is minimized. The Chinese often don’t care how big a brand you are and what recognition your company has. As long as you meet the minimum order requirements, you can get your products easily. This is highly advantageous for smaller companies. Due to this, smaller firms can get started and kick off their business.

When it comes to LCD modules, the orders are not received by the hundreds or thousands as is the case with other smaller products such as handbags and wallets etcetera. One module can cost around $250, and it is for this reason that the dynamics are a little different with this business. That is why STONE offers single pieces for sale as well as multiple pieces. This encourages smaller businesses to make their purchases since they can easily purchase as many modules as they like. As long as you meet the limit stated by the supplier, you are good to go.

Typically, when you are paying less, you can have the expectation that the quality might not be good or the time taken may be too long. However, when you are buying from the Chinese, you don’t have to face any of these problems. While you are paying less, you can get satisfactory quality and even the production time is cut down.

The factories in China have more machines and workers working simultaneously. This means that you can get bigger orders more quickly. For example, if you are getting 10 units from a domestic supplier in 4 days, you will be able to get 12 units from a Chinese supplier in just 3 days. That means that the production rate is increased, and the time taken is also cut short. This is merely an example to show that both aspects of production are enhanced when you do business with the Chinese.

In the case of LCD modules, this benefit relates to a reselling business. For example, if you are planning on buying some modules to use in your machines etcetera, then there is not a very suitable opportunity for you to expand. If you want to start a business in another country, you will have to open a manufacturing unit there so that your products can be produced and then get sold. Or, you will have to transport your final products to the other country in order to run your business.

However, if you are buying the LCD modules to resale at a profit, you can use the Chinese markets to grow your business. You can buy the modules at a reduced price and then sell them at a profit in a different area or city where the people will be willing to pay more.

Now that we have seen the benefits of choosing Chinese manufacturers for LCD modules, let us narrow it down a bit and look at why you should choose STONE specifically.

STONE offers its customers ease when it comes to making a purchase. Generally, wholesalers and suppliers sell their merchandise in bundles of 10, 50, 100, etc. However, the STONE store gives you the option of buying single pieces so that you can buy as much as you presently need.

One of the main things that you have to look at in any supplier is the level of reliability and trust. This is usually determined by the level of experience and the time that the supplier has spent in the market. STONE was founded in 2010 and has been producing LCD modules for the past 10 years.

If you are looking to buy LCD modules in bulk, look no further than the Middle Kingdom. China has become the hub of mass manufacturing and is the favorite spot for wholesalers and business owners.

In case you need some convincing about buying from the Chinese, we have compiled a list of benefits that you can enjoy when looking for TFT LCD manufacturers in China.

STONE Technologies is a proud manufacturer of superior quality TFT LCD modules and LCD screens. The company also provides intelligent HMI solutions that perfectly fit in with its excellent hardware offerings.

STONE TFT LCD modules come with a microcontroller unit that has a 1GHz Cortex-A8 CPU. Such a module can easily be transformed into an HMI screen. Simple hexadecimal instructions can be used to control the module through the UART port. Furthermore, you can seamlessly develop STONE TFT LCD color user interface modules and add touch control, features to them.

The famous china LCD display manufacturers. It is the world’s leading semiconductor display technology, products, and services provider. Products are widely used in mobile phones, tablets, laptops, monitors, televisions, cars, digital information displays, and other display fields.

Focus on the development and production of china HMI (Intelligent TFT LCD Module) LCD display manufacturers, production, and sales of LCD display modules for 16 years. The company master TFT LCD technology and software system. The main products are industrial electronic series, advanced series, and civil and commercial series. Application scenarios include automation systems, medical beauty equipment, vending machines, smart lockers, energy, and power equipment (refueling machines, charging piles), elevators, smart homes, and offices, measuring instruments, public transportation, etc.

Mainly committed to the r&d, production, and sales of TFT-LCD/stn-LCD /OLED display modules, it is a modern high-tech enterprise that provides a full range of product LCD module technology and manufacturing support services for TCL group member enterprises and international electronic enterprises.

Set an LCD display module (LCM), capacitive touch screen (CTP), fully integrated touch display module (TDM), LCD thin technology development, production, and service in one national high-tech company.

Domestic size of the top four small and medium-sized flat panel display manufacturers. The products cover medium and small-size TFT-LCD display modules and high-precision miniature cameras, which have been widely used in the fields of smartphones, medical treatment, and industrial display.

The LCD business division is specialized in the r&d, production, and sales of the LCD display (LCD) and LCD module (LCM) series of products. It has ten semi-automatic COG production lines, 1.5KK of monthly COG products, covering COG, TAB, COB, and other LCD module products, TFT, CSTN, and other color LCD display products, and OLED display products. touch screen manufacturers.

Byd IT products and business mainly include the establishment of rechargeable batteries, plastic parts, metal parts, hardware, and electronic products, mobile phone keys, microelectronics, LCD display module, optoelectronic products, flexible circuit board, chargers, connectors, uninterruptible power supply, dc power supply, solar energy products, mobile phone decoration, mobile phones ODM, mobile phone test, assembly operations, laptop, ODM, manufacturing, testing and assembly operations, etc.

Star source products cover backlight, LCD, optical diaphragm, etc., widely used in LCD modules, photo frames, tablets, portable, instruments, and meters.

The company has long invested in the research and development of the TFT-lcm LCD module, focusing on consumer products and industrial control products. Currently, 3.5-11.6 inch modules are available, among which 4.0, 4.3, 5, 6, and 10.1-inch products have reached the leading level in the industry. Products are mainly used in vehicles, mobile TV, PMP, DVD, EPC, security, and industrial control products.

Professional development, design, production, and sales of LCD display module (LCM), products cover COB, TAB, COG, and other LCD module products, TFT, CSTN, and other color LCD display products, as well as OLED display products. Products are widely used in mobile phones, communications, digital products, household appliances, industrial control, instrumentation, vehicle display, color screen display, and other fields.

Mainly engaged in research and development, manufacturing, and sales of the LCD display and LCD display module. Products are widely used in all kinds of electronic products and equipment HMI interface, such as medical equipment, instruments and meters, audio, household appliances, telephone and clocks, game machines, and other different types and use.

Focusing on the LCD module industry, is a collection of research and development, manufacturing, sales as one of the high-tech enterprises. TFT module size from 1.44 to 7 inches, product specifications cover QVGA, WVGA, qHD, HD, etc., the market prospects are broad.

The display manufacturers company mainly researches and develops the LCD display, charger, battery, and other products of mobile communication mobile phone, telephone, MP3, and other high-tech products.

The company integrates research and development, design, production, sales, and service into one, and provides comprehensive touch and display integrated solutions for the complete machine touch screen manufacturer of smartphones, specializing in the development and manufacture of Sensor sensors, capacitive touch screens (GFF/OGS/GG), small and medium-sized LCD (TN/HTN/STN/CSTN/TFT) and corresponding modules and glass cover plate products. The company’s products are widely used in communication terminals (smartphone, tablet computer, etc.), household appliances, car electronics, digital products, and other industries, exported to Europe and America, Japan and South Korea, Singapore, and other countries.

Mainly produces medium and small-size LCD display module (LCM), multi-point capacitive touch screen (CTP), and other high-tech products. At present, more than 1000 models of 1.2-12.1 inch products have been developed. Products are widely used in mobile phones, GPS, mobile TV, tablet computers, digital photo frames, e-books, and other consumer electronics.

It is a professional development and production of small and medium-sized flat panel display upstream materials manufacturers. The company’s main products include LCD display panels, color filter, ITO conductive glass (CF), TFT LCD panel, and capacitive touch screen with multi-touch control functions (sensor and the final module), can provide complete medium and small size flat-panel display device using the solution of raw materials, product specifications varieties complete, widely used in 10.4 inches below the smartphone, tablet, PMP, digital camera, digital camera, GPS and other products of the display panel.

Now it is divided into mobile phone business division: the main products are (2.8-6) inch and the LCD screen and capacitive screen all fit together.MID tablet computer and ultrabook computer division: the main production product size is (7-15) inch capacitive touch screen.

Committed to 3.5~4.3 inches, 5 inches, 5.88 inches, 6.2 inches, 7.0 inches, 8.0 inches, 9.7 inches, 10.1 inches, 12.1 inches medium size FOG, backlight process production, products should be widely used in high-end communication phones, tablets, notebook computers, car TV, navigator, and other display products. automotive LCD display touch screen manufacturers.

The company has an injection molding business division, SMT business division, FPC business division, backlight business division, irrigation crystal business division, TFT module business division, SIN module business division, products involving touch screen, LCD display module, backlight, black and white screen, flexible circuit board.

Engaged in the laptop, tablet, smartphone, computer high-performance board card, LCD module, and other electronic products research and development, production, and sales of high-tech private enterprises.

Is a professional engaged in LCD display module, electronic components, production, design, research and development, sales as one of the high-tech enterprises. Products are widely used in mobile phones, game consoles, PDA, portable DVDs, video phones, intercom doorbells, car video, industrial control medical, and other fields.

STONE provides a full range of 3.5 inches to 15.1 inches of small and medium-size standard quasi TFT LCD module, LCD display, TFT display module, display industry, industrial LCD screen, under the sunlight visually highlight TFT LCD display, industrial custom TFT screen, TFT LCD screen-wide temperature, industrial TFT LCD screen, touch screen industry. The TFT LCD module is very suitable for industrial control equipment, medical instruments, POS system, electronic consumer products, vehicles, and other products.

A thin-film-transistor liquid-crystal display (TFT LCD) is a variant of a liquid-crystal display that uses thin-film-transistor technologyactive matrix LCD, in contrast to passive matrix LCDs or simple, direct-driven (i.e. with segments directly connected to electronics outside the LCD) LCDs with a few segments.

In February 1957, John Wallmark of RCA filed a patent for a thin film MOSFET. Paul K. Weimer, also of RCA implemented Wallmark"s ideas and developed the thin-film transistor (TFT) in 1962, a type of MOSFET distinct from the standard bulk MOSFET. It was made with thin films of cadmium selenide and cadmium sulfide. The idea of a TFT-based liquid-crystal display (LCD) was conceived by Bernard Lechner of RCA Laboratories in 1968. In 1971, Lechner, F. J. Marlowe, E. O. Nester and J. Tults demonstrated a 2-by-18 matrix display driven by a hybrid circuit using the dynamic scattering mode of LCDs.T. Peter Brody, J. A. Asars and G. D. Dixon at Westinghouse Research Laboratories developed a CdSe (cadmium selenide) TFT, which they used to demonstrate the first CdSe thin-film-transistor liquid-crystal display (TFT LCD).active-matrix liquid-crystal display (AM LCD) using CdSe TFTs in 1974, and then Brody coined the term "active matrix" in 1975.high-resolution and high-quality electronic visual display devices use TFT-based active matrix displays.

The circuit layout process of a TFT-LCD is very similar to that of semiconductor products. However, rather than fabricating the transistors from silicon, that is formed into a crystalline silicon wafer, they are made from a thin film of amorphous silicon that is deposited on a glass panel. The silicon layer for TFT-LCDs is typically deposited using the PECVD process.

Polycrystalline silicon is sometimes used in displays requiring higher TFT performance. Examples include small high-resolution displays such as those found in projectors or viewfinders. Amorphous silicon-based TFTs are by far the most common, due to their lower production cost, whereas polycrystalline silicon TFTs are more costly and much more difficult to produce.

The twisted nematic display is one of the oldest and frequently cheapest kind of LCD display technologies available. TN displays benefit from fast pixel response times and less smearing than other LCD display technology, but suffer from poor color reproduction and limited viewing angles, especially in the vertical direction. Colors will shift, potentially to the point of completely inverting, when viewed at an angle that is not perpendicular to the display. Modern, high end consumer products have developed methods to overcome the technology"s shortcomings, such as RTC (Response Time Compensation / Overdrive) technologies. Modern TN displays can look significantly better than older TN displays from decades earlier, but overall TN has inferior viewing angles and poor color in comparison to other technology.

The transmittance of a pixel of an LCD panel typically does not change linearly with the applied voltage,sRGB standard for computer monitors requires a specific nonlinear dependence of the amount of emitted light as a function of the RGB value.

Less expensive PVA panels often use dithering and FRC, whereas super-PVA (S-PVA) panels all use at least 8 bits per color component and do not use color simulation methods.BRAVIA LCD TVs offer 10-bit and xvYCC color support, for example, the Bravia X4500 series. S-PVA also offers fast response times using modern RTC technologies.

TFT dual-transistor pixel or cell technology is a reflective-display technology for use in very-low-power-consumption applications such as electronic shelf labels (ESL), digital watches, or metering. DTP involves adding a secondary transistor gate in the single TFT cell to maintain the display of a pixel during a period of 1s without loss of image or without degrading the TFT transistors over time. By slowing the refresh rate of the standard frequency from 60 Hz to 1 Hz, DTP claims to increase the power efficiency by multiple orders of magnitude.

Due to the very high cost of building TFT factories, there are few major OEM panel vendors for large display panels. The glass panel suppliers are as follows:

External consumer display devices like a TFT LCD feature one or more analog VGA, DVI, HDMI, or DisplayPort interface, with many featuring a selection of these interfaces. Inside external display devices there is a controller board that will convert the video signal using color mapping and image scaling usually employing the discrete cosine transform (DCT) in order to convert any video source like CVBS, VGA, DVI, HDMI, etc. into digital RGB at the native resolution of the display panel. In a laptop the graphics chip will directly produce a signal suitable for connection to the built-in TFT display. A control mechanism for the backlight is usually included on the same controller board.

The low level interface of STN, DSTN, or TFT display panels use either single ended TTL 5 V signal for older displays or TTL 3.3 V for slightly newer displays that transmits the pixel clock, horizontal sync, vertical sync, digital red, digital green, digital blue in parallel. Some models (for example the AT070TN92) also feature input/display enable, horizontal scan direction and vertical scan direction signals.

New and large (>15") TFT displays often use LVDS signaling that transmits the same contents as the parallel interface (Hsync, Vsync, RGB) but will put control and RGB bits into a number of serial transmission lines synchronized to a clock whose rate is equal to the pixel rate. LVDS transmits seven bits per clock per data line, with six bits being data and one bit used to signal if the other six bits need to be inverted in order to maintain DC balance. Low-cost TFT displays often have three data lines and therefore only directly support 18 bits per pixel. Upscale displays have four or five data lines to support 24 bits per pixel (truecolor) or 30 bits per pixel respectively. Panel manufacturers are slowly replacing LVDS with Internal DisplayPort and Embedded DisplayPort, which allow sixfold reduction of the number of differential pairs.

Kawamoto, H. (2012). "The Inventors of TFT Active-Matrix LCD Receive the 2011 IEEE Nishizawa Medal". Journal of Display Technology. 8 (1): 3–4. Bibcode:2012JDisT...8....3K. doi:10.1109/JDT.2011.2177740. ISSN 1551-319X.

K. H. Lee; H. Y. Kim; K. H. Park; S. J. Jang; I. C. Park & J. Y. Lee (June 2006). "A Novel Outdoor Readability of Portable TFT-LCD with AFFS Technology". SID Symposium Digest of Technical Papers. AIP. 37 (1): 1079–82. doi:10.1889/1.2433159. S2CID 129569963.

China will promote the production of liquid crystal display (LCD) based on a new generation Thin Film Transistor (TFT) technology with a total investment of 28 billion yuan (4 billion U.S. dollars), at Beijing Economic-Technological Development Area.

BOE Technology Group Co., an LCD-making company with patent technology on G8 TFT-LCD production, will complete a production factory by 2011 which is able to assemble 40-inch LCD TV screens.

"Our products will meet the surging domestic demand for large-sized LCD TV screens with high quality but lower prices," said BOE Chairman Wang Dongsheng at the inauguration ceremony of the factory on Monday.

Jia Qinglin, China"s top political advisor said in attending the ceremony that the TFT-LCD industry, as a driving force for the development of related industries, would help upgrade China"s electronic and information technology.

The LCD TV Park is expected to attract an additional 50 billion yuan (around 7 billion U.S. dollars) of investment and is expected to create more than 20,000 jobs.

China"s first 8.5-generation TFT-LCD production line was launched in Bengbu, East China"s Anhui province, on June 18, 2019, representing a breakthrough in the production of high-definition LCD screen, Science and Technology Daily reported.

TFT-LCD, or Thin Film Transistor Liquid Crystal Display, is key strategic material of the electronic information display industry. The Gen 8.5 TFT-LCD production line, launched by the Bengbu Glass Industry Design and Research Institute of the China National Building Material Group, will produce high-definition LCD screens of 55 inches, the report said.

According to the Liquid Crystal Branch of the China Optics and Optoelectronics Manufactures Association, the demand for TFT-LCD in the Chinese mainland was about 260 million square meters in 2018, including 233 million square meters" Gen 8.5 TFT-LCD. However, the annual supply of domestically made TFT-LCD is less than 40 million square meters, with all of them Gen 6 or below, which cannot meet the demand in scale and quantity.

The association predicted that China"s market demand for Gen 8.5 TFT-LCD or above will exceed 300 million square meters by 2020, accounting for 49.6 percent of the total global demand.

The production and control precision of Gen 8.5 TFT-LCD is comparable to that of the semiconductor industry, representing a higher level of large-scale manufacturing of modern glass industry.

The institute in Bengbu, with 60 years of expertise in glass, has finally made a breakthrough in the production of Gen 8.5 TFT-LCD, and will provide key raw material guarantee for China"s LCD panel industry after it goes into mass production in September, the report said.

One of today’s modern technological wonders is the flat-panel liquid crystal display (LCD) screen, which is the key component we find inside televisions, computer monitors, smartphones, and an ever-proliferating range of gadgets that display information electronically.What most people don’t realize is how complex and sophisticated the manufacturing process is. The entire world’s supply is made within two time zones in East Asia. Unless, of course, the factory proposed by Foxconn for Wisconsin actually gets built.

Liquid crystal display (LCD) screens are manufactured by assembling a sandwich of two thin sheets of glass.On one of the sheets are transistor “cells” formed by first depositing a layer of indium tin oxide (ITO), an unusual metal alloy that you can actually see through.That’s how you can get electrical signals to the middle of a screen.Then you deposit a layer of silicon, followed by a process that builds millions of precisely shaped transistor parts.This patterning step is repeated to build up tiny little cells, one for each dot (known as a pixel) on the screen.Each step has to be precisely aligned to the previous one within a few microns.Remember, the average human hair is 40 microns in diameter.

On the other sheet of glass, you make an array of millions of red, green, and blue dots in a black matrix, called a color filter array (CFA).This is how you produce the colors when you shine light through it.Then you drop tiny amounts of liquid crystal material into the cells on the first sheet and glue the two sheets together.You have to align the two sheets so the colored dots sit right on top of the cells, and you can’t be off by more than a few microns in each direction anywhere on the sheet.The sandwich is next covered with special sheets of polarizing film, and the sheets are cut into individual “panels” – a term that is used to describe the subassembly that actually goes into a TV.

For the sake of efficiency, you would like to make as many panels on a sheet as possible, within the practical limitations of how big a sheet you can handle at a time.The first modern LCD Fabs built in the early 1990s made sheets the size of a single notebook computer screen, and the size grew over time. A Gen 5 sheet, from around 2003, is 1100 x 1300 mm, while a Gen 10.5 sheet is 2940 x 3370 mm (9.6 x 11 ft).The sheets of glass are only 0.5 - 0.7 mm thick or sometimes even thinner, so as you can imagine they are extremely fragile and can really only be handled by robots.The Hefei Gen 10.5 fab is designed to produce the panels for either eight 65 inch or six 75 inch TVs on a single mother glass.If you wanted to make 110 inch TVs, you could make two of them at a time.

The fab is enormous, 1.3 km from one end to the other, divided into three large buildings connected by bridges.LCD fabs are multi-story affairs.The main equipment floor is sandwiched between a ground floor that is filled with chemical pipelines, power distribution, and air handling equipment, and a third floor that also has a lot of air handling and other mechanical equipment.The main equipment floor has to provide a very stable environment with no vibrations, so an LCD fab typically uses far more structural steel in its construction than a typical skyscraper.I visited a Gen 5 fab in Taiwan in 2003, and the plant manager there told me they used three times as much structural steel as Taipei 101, which was the world’s tallest building from 2004- 2010.Since the equipment floor is usually one or two stories up, there are large loading docks on the outside of the building.When they bring the manufacturing equipment in, they load it onto a platform and hoist it with a crane on the outside of the building.That’s one way to recognize an LCD fab from the outside – loading docks on high floors that just open to the outdoors.

LCD fabs have to maintain strict standards of cleanliness inside.Any dust particles in the air could cause defects in the finished displays – tiny dark spots or uneven intensities on your screen.That means the air is passed through elaborate filtration systems and pushed downwards from the ceiling constantly.Workers have to wear special clean room protective clothing and scrub before entering to minimize dust particles or other contamination.People are the largest source of particles, from shedding dead skin cells, dust from cosmetic powders, or smoke particles exhaled from the lungs of workers who smoke.Clean rooms are rated by the number of particles per cubic meter of air.A class 100 cleanroom has less than 100 particles less than 0.3 microns in diameter per cubic meter of air, Class 10 has less than 10 particles, and so on. Fab 9 has hundeds of thousands of square meters of Class 100 cleanroom, and many critical areas like photolithography are Class 10.In comparison, the air in Harvard Square in Cambridge, MA is roughly Class 8,000,000, and probably gets substantially worse when an MBTA bus passes through.

Since most display manufacturing has to be done in a cleanroom and handling the glass requires such precision, the factory is heavily automated.As you watch the glass come in, it is placed into giant cassettes by robot handlers, and the cassettes are moved around throughout the factory.At each step, robots lift a piece of glass out of the cassette, and position it for the processing machines.Some of the machines, like the ones that deposit silicon or ITO, orient the glass vertically, and put them inside an enormous vacuum chamber where all the air is first pumped out before they can go to work.And then they somehow manage to deposit micrometer thin layers that are extremely uniform.It is a miracle that any of this stuff actually works.

The Hefei Gen 10.5 is one of the most sophisticated manufacturing plants in the world.On opening day for the fab, BOE shipped panels to Sony, Samsung Electronics, LG Electronics, Vizio, and Haier.So if you have a new 65 or 75-inch TV, there is some chance the LCD panel came from here.

In ruling NY N320557 (August 4, 2021), Customs and Border Protection (CBP) discussed the country of origin of five Thin Film Transistor – Liquid Crystal Display (TFT-LCD) modules. All five modules are virtually identical in composition, as they are all composed of a TFT-LCD cell, polarizers, a backlight, a driver and control printed circuit board (PCB), and a flexible PCB for connection. TFT display technology allows for the construction of high-resolution LCD displays, and the modules – once completed – can be incorporated into a variety of consumers display applications.

The manufacturing process for the five modules is also identical. The process begins in Japan where the TFT-LCD cell is manufactured. The TFT is created by depositing transistors onto a substrate through chemical vapor deposition, while the color filter is manufactured by building a color matrix on a glass substrate. The creation process of the cells is then completed when a layer of liquid crystal is deposited between the color filter and TFT as the two part are bonded together, creating a sheet of TFT-LCD cells. As next steps, the sheet of cells is delivered to China to be cut into individual cells. The cut-up cells are then bonded to the printed circuit board assembly (PCBA) – which contains the driver and control circuity – before the polarizers, backlight, and flexible connection PCBA are attached.

CBP also established that “substantial transformation” takes place when a particular product “emerges from a process with a new name, character or use different from that possessed by the article prior to processing.” The agency explained that the completed TFT-LCD cell is what imparts the essential function of the module and that the manufacturing process in Japan is what renders the end-use of the product. Despite the assembly that took place in China, the process did not substantially transform the cell into a new and different article. As such, CBP determined that the country of origin of the five modules is Japan.

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