diy lcd display quotation

Liquid Crystal Displays or more commonly known as LCDs are one of the most common electronic components which help us interact with an equipment or a device. Most personal portable equipment and even gigantic industrial equipment utilize a custom segment display to display data. For many portable consumer electronics, a segment LCD display is one of the biggest contributors to the overall cost of the device, hence designing a custom segment display can drive the cost down while also utilizing the display area in the most optimum manner. These displays have the lowest cost per piece, low power requirements, and a low tooling fee too.

At first thought, designing a custom segment LCD might look like a Herculean task, but trust me that it is easier than it seems. In this article, we have summarised and compared the display types and available technologies which are required to construct a custom segment LCD. We have also provided a flowchart that can act as a step-by-step guide while you design your own custom LCD. We have also provided the process we followed, a require gathering sheet we used for communicating our needs to the manufacturer, and a few other data and the quotation we received from the manufacturer.

Icons: A silhouette of any shape can be placed on the glass which enhances the ability to display data. For example, a symbol of a heart can be made to denote heart rate or an icon for a low battery to show that the battery needs to be charged. Icons are counted as a single pixel or segment and can give a lot more details than similar-sized text.

LCD Bias– It denotes the number of different voltage levels used in driving the segments, static drives (explained later in this article) only have 2 voltage levels or 2 bias voltage while multiplex drives have multiple voltage levels. For example, 1/3 will have 4 bias voltages.

LCDs utilizes the light modulating properties of liquid crystals which can be observed by using polarizing filters. Polarizing filters are special materials that have their molecules aligned in the same direction. If the light waves passing through polarisers have the same orientation as the filter, then the molecules of lights are absorbed by the filter, hence reducing the intensity of light passing through it, making it visible.

A custom LCD is important for maximizing the efficiency of the display area by adding custom symbols and characters. It also helps in reducing the cost and improving energy efficiency of the product. A higher number of custom symbols and specified placement of numerical and alphanumerical characters make the display more informative and readable for the user. This makes it look better than the plain old boring displays we get in the market. Furthermore, we can specify the viewing angle, contrast, and other specifications which can increase durability or give a better value for money for our intended usage.  A typical Custom Segment display is shown below, we will also show you how to design and fabricate the same further in the article.

The LCD display doesn’t emit any light of its own, therefore it requires an external source of illumination or reflector to be readable in dark environments.

While designing a custom segment LCD display, we have the leverage of choosing a lot of parameters that affect the final product. From the color of the display to the illumination technique and color of illumination as well as the type of input pins. Some important considerations we need to take while designing a custom 7 segment display are - the type of display, i.e. positive or negative, illumination method, driving technique, polarising type, and connection method. All these design criteria are explained below:

Positive and negative displays can be easily distinguished by the colour of the background and characters. Some common differences between the positive and negative displays are:

So, which one should you choose? When the displays are to be used in areas with higher ambient light, we should select positive segment LCD display as it has better visibility than negative segment LCD displays without using a backlight.

As we know that LED displays don’t emit any light, hence to illuminate it and make it visible in a dark environment, we can use different methods of illumination. The most common LCD Illumination methods are compared below:

For displays that need to be used for budget-friendly devices that should be small and rugged, LED lights are preferred for the displays due to the high durability and low cost of operations. For high brightness, CCFL and Incandescent lights can be used.

A polarizer film is the most important component of an LCD display, which makes it possible to display characters by controlling the light. There are 3 types of polarizers that can be used in the LCD display, the properties and difference are given below:

Displays can be categorized into two types, passive displays, and active display, passive displays are simpler to construct as they have 2 connections at each segment, the conductors comprise of an Indium Tin Oxide to create an image, whereas the active displays use thin-film transistors (TFT) arranged in a grid. The name is due to its ability to control each pixel individually.

If your displays have fewer segments, then static LCD drive is preferred as it is easier to control and cheaper to construct, and has a better contrast ratio. But let’s say that if the number of segments in the display are more than 30-40 then a multiplex LCD drive should be preferred as it has multiple common pins, hence reducing the total number of pins required to drive the display.

Choosing a connector type!!! For the prototyping phase or if you need to connect your LCD display on a Microcontroller directly, a pin type connector is the best and most economical option you have. If you need to connect your LCD display in a final product with a high volume of production which also requires to be extremely durable, but at the same time should not take up a lot of space, a Flex type LCD Connector will work best for you

LCDs have limited viewing angles and when seen from an angle they lose contrast and are difficult to be observed.  The viewing angle is defined by the angles perpendicular to the center of the display towards its right, left, up, and down which are denoted by the notations 3:00, 9:00, 12:00, and 6:00 respectively. The viewing angle of LCD can be defined as the angle w.r.t. to the bias angle at which the contrast of segments is legible.

To improve the viewing angle in an LCD, a Bias is incorporated in the design which shifts the nominal viewing angle with an offset. Another technique is to increase the Voltage, it affects the bias angle, making the display crisper when viewed from a direction.

For example, the viewing angle of a TN type TFT LCD is 45-65 degrees. Extra-wide polarising film (EWP) can increase the viewing angle by 10 degrees, using an O film polariser can make the viewing angles 75 degrees but these come at a cost of reduced contrast.

LCD Control chip or LCD driver chips can be mounted on the flex cable, display, or externally on a PCB. The placement of LCD control chip can affect the cost and size of the display. The 2 most common methods of chip placement are-Chip of Board (COB)and Chip on Glass(COG) which are described below:

We planned to design an air quality monitoring system for which we needed a custom segment LCD panel for an air quality monitoring device. Our product needs to display the following data: 2.5-micron and 10-micron particulate matter (PM) suspended in the air; the units should be in parts per million (PPM). CO2 in the air in PPM along with total volatile organic compounds present in the air in parts per billion (PPB). To make the product more usable, we included time in 24-hour format, Temperature in ºC, Battery status, loudspeaker status, Bluetooth status, and Wi-Fi status. And for some personal touch, we also added how good the air quality in the room is by using 3 different smileys.

We realized that it was impossible to provide all these data in a generic LCD available in the market, thus decided to build a custom LCD for our project.

A step-by-step flowchart is shown below to walk you through each and every step of selecting components and getting your custom segment LCD manufactured.

We started by listing down our requirements and drew a mock-up of the display on paper. After finalizing the placement of all the segments and icons on the prototype sketch of the display, we then decided which all icons and segments have to be kept on for the whole time and which needs to be driven. Realizing that there are too many segments, characters and icons, hence we selected a multiplex drive with 8 common pins which helped us bring down the total pins from an estimated 180 pins to less than 40 pins.

Since the device was meant to be used inside houses and offices, which are more often than not well lit and protected from environmental conditions, we opted for a positive mode display. For superior contrast ratio and better viewing angle, we chose a Film Super Twisted Nematic Display (FSTN) with a drive condition of 1/8 Duty and bias of 1/4.

Usually, the displays are mounted at a height of 4.5 feet from the ground, thus the viewing direction was selected to be 12"O clock with an operating frequency of 64Hz. We selected a Transmissive polarizer for the front glass and a reflective polarizer for the rear glass so that the natural light can pass through the front panel and the display can achieve the maximum contrast without the need for backlighting and we opted for the pin type connectors as they are easy for prototyping and are suitable for harsh environment with a lot of vibrations and shocks which best suited our purpose.

In the above image of a custom display design, we sent to the manufacturer, the red lines over multiple characters indicate that all these are considered as a single segment. For the sake of simplicity, we added test like T, S, U, B to denote Text, Symbols, Units, and Battery respectively. These characters were followed by numbers to simplify communication between us and the manufacturer. For example, if we needed any particular text or symbol to remain on, we can easily specify that to the manufacturer by using the corresponding text for that segment.

We mailed our requirements to multiple LCD manufacturers, (you will find a lot of LCD manufacturers on the Internet). Most LCD manufacturers have competitive pricing, and reply within a week. A sample requirement sheet is shown above which a customer needs to fill to specify all the details to the manufacturer.

This is a sample Custom Segment LCD quotation we got from one of the manufacturers. As you can see, the cost is based on the quantity. Higher the quantity, lower the cost. Apart from the cost per quantity, there is one more component called tooling fees. Tooling fee is a one-time fee charged by the manufacturer. It is for the technical design, support, and customization of the product. Customization of PCB or tooling of LCD can drive the tooling price higher or lower.

A custom segment LCD can help you personalize your product while also saving the overall cost of your product. The whole process will take you around 2-3 months, which will include the designing phase, prototyping phase, and getting your custom segment LCDs delivered to your doorstep. Higher ordering quantity will reduce the cost per piece of each unit, thus driving down the cost of your final product.

In this tutorial, I’ll explain how to set up an LCD on an Arduino and show you all the different ways you can program it. I’ll show you how to print text, scroll text, make custom characters, blink text, and position text. They’re great for any project that outputs data, and they can make your project a lot more interesting and interactive.

The display I’m using is a 16×2 LCD display that I bought for about $5. You may be wondering why it’s called a 16×2 LCD. The part 16×2 means that the LCD has 2 lines, and can display 16 characters per line. Therefore, a 16×2 LCD screen can display up to 32 characters at once. It is possible to display more than 32 characters with scrolling though.

The code in this article is written for LCD’s that use the standard Hitachi HD44780 driver. If your LCD has 16 pins, then it probably has the Hitachi HD44780 driver. These displays can be wired in either 4 bit mode or 8 bit mode. Wiring the LCD in 4 bit mode is usually preferred since it uses four less wires than 8 bit mode. In practice, there isn’t a noticeable difference in performance between the two modes. In this tutorial, I’ll connect the LCD in 4 bit mode.

Here’s a diagram of the pins on the LCD I’m using. The connections from each pin to the Arduino will be the same, but your pins might be arranged differently on the LCD. Be sure to check the datasheet or look for labels on your particular LCD:

Also, you might need to solder a 16 pin header to your LCD before connecting it to a breadboard. Follow the diagram below to wire the LCD to your Arduino:

There are 19 different functions in the LiquidCrystal library available for us to use. These functions do things like change the position of the text, move text across the screen, or make the display turn on or off. What follows is a short description of each function, and how to use it in a program.

TheLiquidCrystal() function sets the pins the Arduino uses to connect to the LCD. You can use any of the Arduino’s digital pins to control the LCD. Just put the Arduino pin numbers inside the parentheses in this order:

This function sets the dimensions of the LCD. It needs to be placed before any other LiquidCrystal function in the void setup() section of the program. The number of rows and columns are specified as lcd.begin(columns, rows). For a 16×2 LCD, you would use lcd.begin(16, 2), and for a 20×4 LCD you would use lcd.begin(20, 4).

This function clears any text or data already displayed on the LCD. If you use lcd.clear() with lcd.print() and the delay() function in the void loop() section, you can make a simple blinking text program:

Similar, but more useful than lcd.home() is lcd.setCursor(). This function places the cursor (and any printed text) at any position on the screen. It can be used in the void setup() or void loop() section of your program.

The cursor position is defined with lcd.setCursor(column, row). The column and row coordinates start from zero (0-15 and 0-1 respectively). For example, using lcd.setCursor(2, 1) in the void setup() section of the “hello, world!” program above prints “hello, world!” to the lower line and shifts it to the right two spaces:

You can use this function to write different types of data to the LCD, for example the reading from a temperature sensor, or the coordinates from a GPS module. You can also use it to print custom characters that you create yourself (more on this below). Use lcd.write() in the void setup() or void loop() section of your program.

The function lcd.noCursor() turns the cursor off. lcd.cursor() and lcd.noCursor() can be used together in the void loop() section to make a blinking cursor similar to what you see in many text input fields:

Cursors can be placed anywhere on the screen with the lcd.setCursor() function. This code places a blinking cursor directly below the exclamation point in “hello, world!”:

This function creates a block style cursor that blinks on and off at approximately 500 milliseconds per cycle. Use it in the void loop() section. The function lcd.noBlink() disables the blinking block cursor.

This function turns on any text or cursors that have been printed to the LCD screen. The function lcd.noDisplay() turns off any text or cursors printed to the LCD, without clearing it from the LCD’s memory.

This function takes anything printed to the LCD and moves it to the left. It should be used in the void loop() section with a delay command following it. The function will move the text 40 spaces to the left before it loops back to the first character. This code moves the “hello, world!” text to the left, at a rate of one second per character:

Like the lcd.scrollDisplay() functions, the text can be up to 40 characters in length before repeating. At first glance, this function seems less useful than the lcd.scrollDisplay() functions, but it can be very useful for creating animations with custom characters.

lcd.noAutoscroll() turns the lcd.autoscroll() function off. Use this function before or after lcd.autoscroll() in the void loop() section to create sequences of scrolling text or animations.

This function sets the direction that text is printed to the screen. The default mode is from left to right using the command lcd.leftToRight(), but you may find some cases where it’s useful to output text in the reverse direction:

This code prints the “hello, world!” text as “!dlrow ,olleh”. Unless you specify the placement of the cursor with lcd.setCursor(), the text will print from the (0, 1) position and only the first character of the string will be visible.

This command allows you to create your own custom characters. Each character of a 16×2 LCD has a 5 pixel width and an 8 pixel height. Up to 8 different custom characters can be defined in a single program. To design your own characters, you’ll need to make a binary matrix of your custom character from an LCD character generator or map it yourself. This code creates a degree symbol (°):

If you like collecting quotations like I do, then this instructable is for you. This instructable will show you how to put together a way to display your quotes for all to see, using things you probably already have around the house.

Any kind of quote will do, but because the picture frame scrolls through the images that will contain the quotes it works best if you keep the quotes short. Longer quotes, although interesting, may not remain on screen long enough to be read. If you have a number of longer quotations, see "Some Final Notes" at the end of this instructable for tips that you can consider for longer display times.

Look at the sample images stored on your LCD picture frame. For my frame, all of the sample images were 856x480 pixels. To determine this, right click on the image file, and select Properties. You should see a number of tabs, one of which should be called “Details.” Click on the details tab; under Image you should see a width and height. Write this down or keep the window open, because we will use it to set up PowerPoint.

Take the smaller of the two numbers (usually the height), and divide that by the larger number. In my case, 480/856=0.5607. Checking the table below (which shows common screen image ratios), I can see that the native images on my LCD picture frame are just about in 16:9 format.

Open PowerPoint, and start a new presentation. On the ribbon, click Design, Page Setup. In the setup dialog box, select the image format that matches the native format of your LCD picture frame. We do this because it helps prevent the software driving the frame from cropping or stretching the images unnecessarily. Click Home on the ribbon.

At this point, your presentation should have two slides: The initial default title slide, and your newly inserted blank slide. Click on the first slide (the title slide), click your right mouse button, and select delete. You should be left with a single blank slide in your presentation, sized to the native image size of your LCD picture frame.

In many cases, the picture won’t fill the slide because it’s in a different format than the native format for the LCD picture frame. Thus, we’ll need to resize the image to fit. At the same time, we don’t want to distort the image either. Here’s the most straightforward approach:

4. My LCD picture frame doesn’t let you change the display time for pictures, and some of the transitions happen too quickly to allow you to read the entire quote. You can do what I did, which was to make two copies of every slide. PowerPoint is creative in its naming; the slides are called Slide1.jpg, Slide2.jpg, et cetera. I named my copies Slide1a.jpg, Slide2a.jpg. The file system sorts the original and the copy together when the files are named this way, so every quote is displayed twice with an intervening transition.

5. If you don’t have a lot slides suitable for quotes, consider visiting a site like Interface Lift, which has a wide range of images in a variety of formats for desktop wallpapers. Chances are, you’ll be able to find images in a format suitable for the native format of your LCD picture frame.

The problem with the sketch (above) we have so far is that we cannot change our inches with a live update. The code above will only print the amount of inches once. Now this is fine for the amount of feet, or whatever we are converting to, but for our variable, this is horrible! We can"t even choose what number we want for inches! In order to fix this, I used a small procedure to print the data (inches) to the LCD and clear it 50 times, which gives me a pretty good number change according to my turning of the pot. The code below repeats all the code in between the blocks 50 times, and with the delay set at 100, that about 5 seconds (50*100).

Perhaps the best thing to do with an old flat-screen monitor is a DIY DAKboard. The DAKboard is a LCD wall display that shows the current time, weather forecast, calendar events, stock quotes, fitness data, and news headlines. It"s all displayed on a soothing photo. You could buy an official DAKboard, but the makers themselves have shown how to build your own wall display with a Raspberry Pi. when you can build one for far less money and a little geeky fun, the choice is obvious.

Basically, you will be cutting out the polarizing film of the old LCD monitor. This film will then be put on a simple pair of glasses. Now your screen appears white, but the glasses can "see" the content. It"s one of the best ways to keep prying eyes out of your PC.

If you have a broken old LCD monitor, it can be re-purposed into a usable mirror; but if you have a working old LCD monitor, adding a Raspberry Pi can turn it into a smart magic mirror!

If you"re on a tight budget for a first-time DIY project, consider the $100 smart mirror. It"s not the best version of turning an LCD monitor into a smart mirror, but you"ll get the basic features and not spend a bomb.

An LCD or liquid crystal display is a combination of two states of material ie, the solid &  the liquid. These displays use a liquid crystal to produce a visible image. LCDs are super thin technology display screen that are used in cell phones, TVs, portable video games, laptops, computer screen, portable video games. Compared to CRT (cathode ray tube) technology, this technology permits displays to be much thinner. The LCD is composed of different layers which contain two electrodes and polarized panel filters. This technology is used to display the image in electronic devices. It  is made up of active matrix or passive display grid. Most of the gadgets with LCD display uses active matrix display. There are various technologies used to make digital displays. But, we are discussing two different LCDs. The alphanumeric display and customized LCD.

The most common types of monochrome LCDs are called character display or alphanumeric display. Alphanumeric LCD displays are used to display alphabets and numbers. The 16×2 intelligent alphanumeric dot matrix displays are capable of displaying 224 different symbols and characters. Generally, alphanumeric LCDs  are used widely in these applications: cellular phones, home appliances,  meters, word processors, communication, medical instruments, etc.. These displays are widely used due to the following reasons:

Hardware designers and engineers favor alphanumeric LCD displays for fast developing products. These types of devices contain their own controller driver chip with a character map built into the IC. To integrate the software, the character map makes it easy for the design. When any designer or engineer wants to display or show a letter, all they need to do is to send a command requesting the capital. This is much easier than a graphics LCD module wherein each spot on the letter A needs to be addressed. This is a highly time consuming activity.

The most common structure of alphanumeric display is known as a chip on board (COB) where in the PCB (printed circuit board) is attached to the LCD glass. The name COB means that the controller driver chip is placed on the back of the PCB. This module handles vibration very well. And also the increasing holes placed on the PCB permit an easy and secure method to attach the LCD to the customer’s product.

Alphanumeric LCD displays are designed in standard configurations such as LCD display 16×2, 8×1 and 40×4. The identification of alphanumeric displays is broken down into the number of characters in each row and then the number of rows. The example of this is a 16×2, where there are 16 characters in each row, and there are two rows of these characters. This enables the alphanumeric displays to display 32characters at a time.

A character can be any letter: capital or small, any number,and punctuation mark, such as comma, period and backslash. The character table built into the microcontroller of the LCD display displays 255 different characters.Furthermore, there are many languages, so you can select a character table that displays English, German and French or any other language. Most of the alphanumeric LCD displays cannot display Chinese and Japanese languages without the use of a larger character size. This means that a 16×2 is built to display English characters, but not the Chinese;Chinese will require larger than 16×2 display.

The alphanumeric displays consist of LCD displays or a set of LEDs that are connected in common anode or common cathode mode. 7 segment displays are used for only numbers in decimal and hexadecimal format.For both alphabets and numbers, the 18 segment display consisting of the 5 by 7 dot matrix is used.

Alphanumeric LCD Displays are most commonly used in test and measurement equipment,  process control equipment, handheld devices, PLC’s, data loggers, PCO displays  energy meters, and a host of other applications. Displaying Scrolling Messages on Alpha Numeric Displays using a PC is one of the most frequently used application of alphanumeric display.

The above block diagram can be used to display scrolling message on alphanumeric LCDs by using PC. The information can be sent through a PC that is interfaced with an 8051 microcontroller through MAX232. An external memory is connected to the microcontroller which  stores the information. The endless scrolling can be displayed using alphanumeric LCD display, which is connected to a microcontroller.

In present days, different types of LCDs are used in a wide range of applications from calculators, watches, games to medical and industrial applications. One of the main advantages of LCDs over other display technologies is the display content can be modified to satisfy the exact requirements of an application. In this way, the customized LCD panels can present particular user interface information that enhances the product value and performance.

Customized LCD displays are used to display a combination of  numeric, alphanumeric digits, on/off indicators,messages, graphic icons, symbols, pie charts, bar graphs, etc. The content of this panel is limited only by the imagination of the product designer. There are manyfactors that should be considered in the design of a customized LCD panel. In order to design a quotation for a customized LCD panel, the following information is necessary:LCD panel, display modes, polarisers, viewing mode, backlight requirement, operating environment, drive method, connection method, and a keypad is required if applicable.

This is all about Alphanumeric and Customized LCD displays with Applications. We all know that these LCD displays play an essential role in many applications like measurement equipment,  process control equipment, handheld devices, PLC’s, Measuring device, Marine equipment, Medical equipment, Automotive display etc. This article deserves readers’ feedback, suggestions and comments. Furthermore, any doubts regarding electronics projectsreaders can post their comments in the comment section below.

Digital graphic touch screen overlays transform any large display into a state-of-the-art interactive touch screen and whiteboard. Touch Screen Overlays attach to the front of your existing LCD, TFT, or Plasma display monitor giving it instant touch interaction with your device transforming your display into a Human Machine Interface. Touch Screen Overlays can provide an excellent way to seal your display from dust, particulate contaminants, and moisture ingress up to IP67 with proper design.

In addition to our many product capabilities, at Dyna-Graphics, we provide fully customized touchscreen panel overlays for your interactive touchscreen needs. Our capacitive and resistive touch screen overlay systems allow for complete interactive capabilities with any type of Plasma, TFT, or LCD display monitor.

Touch Screen overlays incorporate sophisticated optical imaging technology and a robust design to provide a durable touch solution perfect for high-traffic public applications. The hard coated plastic overlay preserves the displays optics and protects it from damage or abuse.  Touch Screen overlays are easy to install and use, making it easy to take your standard display screen and convert it to touch screen HMI capable. In addition, overlay tough technology is designed with a wealth of features to ensure long-lasting durability and functionality. Give us a call at 800-959-0108 to discuss your project requirements.

Dyna-Graphics utilizes hard coated lenses in all our custom touch screen overlays and panel displays. These lenses enhance incandescent, LED, fluorescent gas, and liquid crystal displays for superior visibility. Light sources can be exposed or totally sealed, as your application requires.

Two options are available for lighted displays: always on, or “dead front” (viewable only when on or activated). Dead front displays can be adjusted for the strength of the light source. We can also install multiple light sources in the same switch panel. We can include individual LEDs, fluorescent gas displays, and digital LED displays, as needed.