inside lcd screen manufacturer

Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.

The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.

Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.

The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.

Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.

In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.

LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.

According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.

The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.

First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.

The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.

This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.

The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.

As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.

As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.

Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.

After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.

Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.

Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.

As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process

Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.

When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.

The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.

Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission

Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.

The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board

The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.

LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.

However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.

First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.

CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.

With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.

On the transparent diffuser plate, point-like printing can block part of the light. The LED backlight on the side drives the light from the side of the diffuser plate, and the light reflects and refracts back and forth in the diffuser plate, distributing the light evenly to the whole surface. Point-like printing blocks part of the light, screening the light evenly like a sieve.

At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.

Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.

After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.

However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.

Flat-panel displays are thin panels of glass or plastic used for electronically displaying text, images, or video. Liquid crystal displays (LCD), OLED (organic light emitting diode) and microLED displays are not quite the same; since LCD uses a liquid crystal that reacts to an electric current blocking light or allowing it to pass through the panel, whereas OLED/microLED displays consist of electroluminescent organic/inorganic materials that generate light when a current is passed through the material. LCD, OLED and microLED displays are driven using LTPS, IGZO, LTPO, and A-Si TFT transistor technologies as their backplane using ITO to supply current to the transistors and in turn to the liquid crystal or electroluminescent material. Segment and passive OLED and LCD displays do not use a backplane but use indium tin oxide (ITO), a transparent conductive material, to pass current to the electroluminescent material or liquid crystal. In LCDs, there is an even layer of liquid crystal throughout the panel whereas an OLED display has the electroluminescent material only where it is meant to light up. OLEDs, LCDs and microLEDs can be made flexible and transparent, but LCDs require a backlight because they cannot emit light on their own like OLEDs and microLEDs.

Liquid-crystal display (or LCD) is a thin, flat panel used for electronically displaying information such as text, images, and moving pictures. They are usually made of glass but they can also be made out of plastic. Some manufacturers make transparent LCD panels and special sequential color segment LCDs that have higher than usual refresh rates and an RGB backlight. The backlight is synchronized with the display so that the colors will show up as needed. The list of LCD manufacturers:

Organic light emitting diode (or OLED displays) is a thin, flat panel made of glass or plastic used for electronically displaying information such as text, images, and moving pictures. OLED panels can also take the shape of a light panel, where red, green and blue light emitting materials are stacked to create a white light panel. OLED displays can also be made transparent and/or flexible and these transparent panels are available on the market and are widely used in smartphones with under-display optical fingerprint sensors. LCD and OLED displays are available in different shapes, the most prominent of which is a circular display, which is used in smartwatches. The list of OLED display manufacturers:

MicroLED displays is an emerging flat-panel display technology consisting of arrays of microscopic LEDs forming the individual pixel elements. Like OLED, microLED offers infinite contrast ratio, but unlike OLED, microLED is immune to screen burn-in, and consumes less power while having higher light output, as it uses LEDs instead of organic electroluminescent materials, The list of MicroLED display manufacturers:

LCDs are made in a glass substrate. For OLED, the substrate can also be plastic. The size of the substrates are specified in generations, with each generation using a larger substrate. For example, a 4th generation substrate is larger in size than a 3rd generation substrate. A larger substrate allows for more panels to be cut from a single substrate, or for larger panels to be made, akin to increasing wafer sizes in the semiconductor industry.

"Samsung Display has halted local Gen-8 LCD lines: sources". THE ELEC, Korea Electronics Industry Media. August 16, 2019. Archived from the original on April 3, 2020. Retrieved December 18, 2019.

"TCL to Build World"s Largest Gen 11 LCD Panel Factory". www.businesswire.com. May 19, 2016. Archived from the original on April 2, 2018. Retrieved April 1, 2018.

"Panel Manufacturers Start to Operate Their New 8th Generation LCD Lines". 대한민국 IT포털의 중심! 이티뉴스. June 19, 2017. Archived from the original on June 30, 2019. Retrieved June 30, 2019.

"Samsung Display Considering Halting Some LCD Production Lines". 비즈니스코리아 - BusinessKorea. August 16, 2019. Archived from the original on April 5, 2020. Retrieved December 19, 2019.

Herald, The Korea (July 6, 2016). "Samsung Display accelerates transition from LCD to OLED". www.koreaherald.com. Archived from the original on April 1, 2018. Retrieved April 1, 2018.

"China"s BOE to have world"s largest TFT-LCD+AMOLED capacity in 2019". ihsmarkit.com. 2017-03-22. Archived from the original on 2019-08-16. Retrieved 2019-08-17.

New Vision Display is a custom LCD display manufacturer serving OEMs across diverse markets. One of the things that sets us apart from other LCD screen manufacturers is the diversity of products and customizations we offer. Our LCD portfolio ranges from low-cost monochrome LCDs to high-resolution, high-brightness color TFT LCDs – and pretty much everything in between. We also have extensive experience integrating LCD screen displays into complete assemblies with touch and cover lens.

Sunlight readable, ultra-low power, bistable (“paper-like”) LCDs. Automotive grade, wide operating/storage temperatures, and wide viewing angles. Low tooling costs.

Among the many advantages of working with NVD as your LCD screen manufacturer is the extensive technical expertise of our engineering team. From concept to product, our sales and technical staff provide expert recommendations and attentive support to ensure the right solution for your project.

As a leading LCD panel manufacturer, NVD manufactures custom LCD display solutions for a variety of end-user applications: Medical devices, industrial equipment, household appliances, consumer electronics, and many others. Our state-of-the-art LCD factories are equipped to build custom LCDs for optimal performance in even the most challenging environments. Whether your product will be used in the great outdoors or a hospital operating room, we can build the right custom LCD solution for your needs. Learn more about the markets we serve below.

a line of extreme and ultra-narrow bezel LCD displays that provides a video wall solution for demanding requirements of 24x7 mission-critical applications and high ambient light environments

a line of extreme and ultra-narrow bezel LCD displays that provides a video wall solution for demanding requirements of 24x7 mission-critical applications and high ambient light environments

Why settle for an off-the-shelf LCD monitor that’s almost “good enough”? Let TRU-Vu provide a custom LCD monitor, modified LCD display, or design a custom OEM monitor to meet your needs. Above all, we can customize nearly aspect of your display, from the inputs and electronics, to screen treatments and enclosures. Custom options for embedding your own devices inside our enclosures and even private labeling it with your own name/logo and corporate identity are available. TRU-Vu has vast experience as an OEM monitor manufacturer.

Certainly, your customized LCD display will receive a unique model number, to identify it as your exclusive custom LCD monitor. Most importantly, no one else can order this model. If they try,  they will be referred back to you. Our OEM customers love this! For example, this protects your intellectual property, and ensures your return on investment.

Lastly, we will guarantee long-term availability of your custom OEM monitor design. Subsequently, we can ensure your custom LCD monitor is available for 3 – 5 (or many more) years. On the other hand, retail,  consumer-grade or commercial-grade monitors  typically have a 3 to 12 month life cycle.

Contrary to popular belief, custom LCD monitors do not need to be expensive. At least not the custom screens from TRU-Vu. We modify, customize or custom-build monitors and touch screens that are usually in the same price range as off-the-shelf monitors. Give us a call and learn for yourself how affordable a custom solution can be. Unlike our competitors, we can build these for very low minimum order quantities as an OEM monitor manufacturer. So why settle for off-the-shelf?

Optical Bonding: Ideal for use in bright, indirect light. A optical-grade resin is injected into the space between the LCD panel and the outer glass, filling the gap. This eliminates internal reflections and condensation. Similarly, it also increases contrast ratio, and thereby improves image quality.

We can embed some of your own devices inside your custom lcd monitors and touch screens. Subsequently, we then also provide you with external connections to other products or systems.

To sum up, our standard, modified and custom LCD displays and touch screens can be private-labeled to your specifications. Likewise, this includes your silk-screened logo/company name, custom enclosure colors and your own unique model number. See our Private Label Monitors page for more information.

Industrial LCD (liquid crystal display) monitors are a common technological fixture for a variety of Marine, military, and even commercial applications. These monitors have internal mechanisms that allow them to display specific images according to the user’s commands. In order for the screen to work, all of the internal components that make up the mechanism must function at full capacity. Liquid crystals are the main components that contribute to the picture quality, sharpness, and brightness, but there are also other crucial elements at play inside each screen.

Every computer screen has an LED backlight that produces white light. The light then travels through many different layers to produce an image on the screen. Flat panel displays feature LED backlights because they reduce overheating, have higher contrast ratios, more extensive brightness settings, and excellent overall colour reproduction.

Although they don’t produce light, liquid crystals are electrically charged molecules that have the ability to block or allow light to pass through. Electrical voltages are used to charge each liquid crystal and maneuver them to form specific patterns that result in the images that appear on computer screens.

In order for a screen to function properly and display crystal clear images without interruption, every single pixel needs to be charged with an electric current. Transparent conductive screen layers made from materials like indium allow the electric currents to pass through with ease.

Also known as a dual-action brightness enhancement film (DBEF), the reflector sheet increases the brightness level of the screen by reflecting the light diodes produced by the backlight. A single brightness enhancement film has the ability to increase brightness levels by about 40% to 60%. Certain applications that require maximum brightness levels use two reflector sheets to further enhance luminance.

The light guide plate is a weather-resistant transparent corrugated stiff plastic panel that controls the angle and direction in which light is displayed. As the light enters the back of the panel, the pattern formed by the ridges on the front guides it into different directions to illuminate the pixels and form the images that appear on the screen.

Diffuser sheets disperse the light evenly across the screen to eliminate the risk of hot spots that can cause the screen to overheat quickly. Spreading the light evenly across the screen also enhances the visibility and clarity of the images of the screen and reduces eyestrain by producing a softer lighting output.

LCD monitors feature two polarized glass sheets that function as filters that make it possible for users to clearly view images on the screen. The liquid crystals are located between the two layers of polarizing sheets. Essentially, polarizers allow vertical light waves to pass through the filter and contact the light bending liquid crystals. Horizontal light waves are blocked or filtered out because they distort the image quality. Since they’re made of a plastic-like material, polarizers are sensitive to extremely humid and hot temperature conditions.

Backplanes are typically used in thin-film transistor (TFT) LCD monitors. Located toward the front of the screen, this glass substrate displays the images that result from the dual polarization process to the end-user.

Modern LCD monitors use a material called indium-tin-oxide, which acts as the main power source for the entire screen and its light-emitting functions. This common electrode sends required voltage levels to activate and manipulate the liquid crystals. Most of the white light produced by the backlight is blocked out and colour filters are used to create crystal clear images on the screen. Colour filters consist of the primary colours red, blue, and green.

Nauticomp Inc.is one of the leading North American distributors of military, marine, commercial, and industrial LCD monitors. With 25 years of experience in the technological space, we’ve mastered the art of designing and crafting top-of-the-line digital displays that are custom-tailored to the needs of our customers. Contact ustoday to learn more.

If you’re designing a display application or deciding what type of TV to get, you’ll probably have to choose between an OLED or LCD as your display type.

LCDs utilize liquid crystals that produce an image when light is passed through the display. OLED displays generate images by applying electricity to organic materials inside the display.OLED and LCD Main Difference:

graphics and images visible. This is the reason you’re still able to see light coming through on images that are meant to be dark on an LCD monitor, display, or television.

OLEDs by comparison, deliver a drastically higher contrast by dynamically managing their individual pixels. When an image on an OLED display uses the color black, the pixel shuts off completely and renders a much higher contrast than that of LCDs.OLED vs LCD - Who is better at contrast?

Having a high brightness level is important if your display is going to be used in direct sunlight or somewhere with high ambient brightness. The display"s brightness level isn"t as important if it’s going to be used indoors or in a low light setting.OLED vs LCD - Who is better at Brightness?

Have you ever looked at a screen from an angle and noticed that the images became washed out or shadowy? The further away you get from the “front and center” view, the worse the image appears to be. This is an example of viewing angles in action – the wider the viewing angle, the better the images on screen will appear as you view them from different vantage points.

This means the display is much thinner than LCD displays and their pixels are much closer to the surface of the display, giving them an inherently wider viewing angle.

You’ll often notice images becoming distorted or losing their colors when tilting an LCD or when you view it from different angles. However, many LCDs now include technology to compensate for this – specifically In-Plane Switching (IPS).

LCDs with IPS are significantly brighter than standard LCDs and offer viewing angles that are on-par with OLEDs.OLED vs LCD - Who is better at Viewing Angles?

LCDs have been on the market much longer than OLEDs, so there is more data to support their longevity. On average LCDs have proven to perform for around 60,000 hours (2,500) days of operation.

With most LCDs you can expect about 7 years of consistent performance. Some dimming of the backlight has been observed but it is not significant to the quality of the display.

So depending on how your OLED is used, this can greatly affect its lifespan. An OLED being used to show static images for long periods of time will not have the same longevity as one displaying dynamic, constantly moving images.OLED vs LCD - Which one last longer?

There is not yet a clear winner when it comes to lifespans between LCD and OLED displays. Each have their advantages depending on their use-cases. It’s a tie!

Since 1990, AccuView is dedicated to delivering fully customized LCD display solutions for our customers. Our strength lies in understanding and meeting our customers" EXACT requirements coupled with AccuView"s comprehensive manufacturing capabilities and expertise to deliver the right LCD display solution. Let AccuView be your total video solution provider.