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China"s first 8.5-generation TFT-LCD production line was launched in Bengbu, East China"s Anhui province, on June 18, 2019, representing a breakthrough in the production of high-definition LCD screen, Science and Technology Daily reported.

TFT-LCD, or Thin Film Transistor Liquid Crystal Display, is key strategic material of the electronic information display industry. The Gen 8.5 TFT-LCD production line, launched by the Bengbu Glass Industry Design and Research Institute of the China National Building Material Group, will produce high-definition LCD screens of 55 inches, the report said.

According to the Liquid Crystal Branch of the China Optics and Optoelectronics Manufactures Association, the demand for TFT-LCD in the Chinese mainland was about 260 million square meters in 2018, including 233 million square meters" Gen 8.5 TFT-LCD. However, the annual supply of domestically made TFT-LCD is less than 40 million square meters, with all of them Gen 6 or below, which cannot meet the demand in scale and quantity.

The association predicted that China"s market demand for Gen 8.5 TFT-LCD or above will exceed 300 million square meters by 2020, accounting for 49.6 percent of the total global demand.

The production and control precision of Gen 8.5 TFT-LCD is comparable to that of the semiconductor industry, representing a higher level of large-scale manufacturing of modern glass industry.

The institute in Bengbu, with 60 years of expertise in glass, has finally made a breakthrough in the production of Gen 8.5 TFT-LCD, and will provide key raw material guarantee for China"s LCD panel industry after it goes into mass production in September, the report said.

Flat-panel displays are thin panels of glass or plastic used for electronically displaying text, images, or video. Liquid crystal displays (LCD), OLED (organic light emitting diode) and microLED displays are not quite the same; since LCD uses a liquid crystal that reacts to an electric current blocking light or allowing it to pass through the panel, whereas OLED/microLED displays consist of electroluminescent organic/inorganic materials that generate light when a current is passed through the material. LCD, OLED and microLED displays are driven using LTPS, IGZO, LTPO, and A-Si TFT transistor technologies as their backplane using ITO to supply current to the transistors and in turn to the liquid crystal or electroluminescent material. Segment and passive OLED and LCD displays do not use a backplane but use indium tin oxide (ITO), a transparent conductive material, to pass current to the electroluminescent material or liquid crystal. In LCDs, there is an even layer of liquid crystal throughout the panel whereas an OLED display has the electroluminescent material only where it is meant to light up. OLEDs, LCDs and microLEDs can be made flexible and transparent, but LCDs require a backlight because they cannot emit light on their own like OLEDs and microLEDs.

Liquid-crystal display (or LCD) is a thin, flat panel used for electronically displaying information such as text, images, and moving pictures. They are usually made of glass but they can also be made out of plastic. Some manufacturers make transparent LCD panels and special sequential color segment LCDs that have higher than usual refresh rates and an RGB backlight. The backlight is synchronized with the display so that the colors will show up as needed. The list of LCD manufacturers:

Organic light emitting diode (or OLED displays) is a thin, flat panel made of glass or plastic used for electronically displaying information such as text, images, and moving pictures. OLED panels can also take the shape of a light panel, where red, green and blue light emitting materials are stacked to create a white light panel. OLED displays can also be made transparent and/or flexible and these transparent panels are available on the market and are widely used in smartphones with under-display optical fingerprint sensors. LCD and OLED displays are available in different shapes, the most prominent of which is a circular display, which is used in smartwatches. The list of OLED display manufacturers:

LCDs are made in a glass substrate. For OLED, the substrate can also be plastic. The size of the substrates are specified in generations, with each generation using a larger substrate. For example, a 4th generation substrate is larger in size than a 3rd generation substrate. A larger substrate allows for more panels to be cut from a single substrate, or for larger panels to be made, akin to increasing wafer sizes in the semiconductor industry.

"Samsung Display has halted local Gen-8 LCD lines: sources". THE ELEC, Korea Electronics Industry Media. August 16, 2019. Archived from the original on April 3, 2020. Retrieved December 18, 2019.

"TCL to Build World"s Largest Gen 11 LCD Panel Factory". www.businesswire.com. May 19, 2016. Archived from the original on April 2, 2018. Retrieved April 1, 2018.

"Panel Manufacturers Start to Operate Their New 8th Generation LCD Lines". 대한민국 IT포털의 중심! 이티뉴스. June 19, 2017. Archived from the original on June 30, 2019. Retrieved June 30, 2019.

"Samsung Display Considering Halting Some LCD Production Lines". 비즈니스코리아 - BusinessKorea. August 16, 2019. Archived from the original on April 5, 2020. Retrieved December 19, 2019.

Herald, The Korea (July 6, 2016). "Samsung Display accelerates transition from LCD to OLED". www.koreaherald.com. Archived from the original on April 1, 2018. Retrieved April 1, 2018.

"China"s BOE to have world"s largest TFT-LCD+AMOLED capacity in 2019". ihsmarkit.com. 2017-03-22. Archived from the original on 2019-08-16. Retrieved 2019-08-17.

Shilov, Anton. "JOLED Starts Construction of New Printed OLED Facility". www.anandtech.com. Archived from the original on 2019-06-30. Retrieved 2019-06-30.

Flat-panel displays are thin panels of glass or plastic used for electronically displaying text, images, or video. Liquid crystal displays (LCD), OLED (organic light emitting diode) and microLED displays are not quite the same; since LCD uses a liquid crystal that reacts to an electric current blocking light or allowing it to pass through the panel, whereas OLED/microLED displays consist of electroluminescent organic/inorganic materials that generate light when a current is passed through the material. LCD, OLED and microLED displays are driven using LTPS, IGZO, LTPO, and A-Si TFT transistor technologies as their backplane using ITO to supply current to the transistors and in turn to the liquid crystal or electroluminescent material. Segment and passive OLED and LCD displays do not use a backplane but use indium tin oxide (ITO), a transparent conductive material, to pass current to the electroluminescent material or liquid crystal. In LCDs, there is an even layer of liquid crystal throughout the panel whereas an OLED display has the electroluminescent material only where it is meant to light up. OLEDs, LCDs and microLEDs can be made flexible and transparent, but LCDs require a backlight because they cannot emit light on their own like OLEDs and microLEDs.

Liquid-crystal display (or LCD) is a thin, flat panel used for electronically displaying information such as text, images, and moving pictures. They are usually made of glass but they can also be made out of plastic. Some manufacturers make transparent LCD panels and special sequential color segment LCDs that have higher than usual refresh rates and an RGB backlight. The backlight is synchronized with the display so that the colors will show up as needed. The list of LCD manufacturers:

Organic light emitting diode (or OLED displays) is a thin, flat panel made of glass or plastic used for electronically displaying information such as text, images, and moving pictures. OLED panels can also take the shape of a light panel, where red, green and blue light emitting materials are stacked to create a white light panel. OLED displays can also be made transparent and/or flexible and these transparent panels are available on the market and are widely used in smartphones with under-display optical fingerprint sensors. LCD and OLED displays are available in different shapes, the most prominent of which is a circular display, which is used in smartwatches. The list of OLED display manufacturers:

LCDs are made in a glass substrate. For OLED, the substrate can also be plastic. The size of the substrates are specified in generations, with each generation using a larger substrate. For example, a 4th generation substrate is larger in size than a 3rd generation substrate. A larger substrate allows for more panels to be cut from a single substrate, or for larger panels to be made, akin to increasing wafer sizes in the semiconductor industry.

"Samsung Display has halted local Gen-8 LCD lines: sources". THE ELEC, Korea Electronics Industry Media. August 16, 2019. Archived from the original on April 3, 2020. Retrieved December 18, 2019.

"TCL to Build World"s Largest Gen 11 LCD Panel Factory". www.businesswire.com. May 19, 2016. Archived from the original on April 2, 2018. Retrieved April 1, 2018.

"Panel Manufacturers Start to Operate Their New 8th Generation LCD Lines". 대한민국 IT포털의 중심! 이티뉴스. June 19, 2017. Archived from the original on June 30, 2019. Retrieved June 30, 2019.

"Samsung Display Considering Halting Some LCD Production Lines". 비즈니스코리아 - BusinessKorea. August 16, 2019. Archived from the original on April 5, 2020. Retrieved December 19, 2019.

Herald, The Korea (July 6, 2016). "Samsung Display accelerates transition from LCD to OLED". www.koreaherald.com. Archived from the original on April 1, 2018. Retrieved April 1, 2018.

"China"s BOE to have world"s largest TFT-LCD+AMOLED capacity in 2019". ihsmarkit.com. 2017-03-22. Archived from the original on 2019-08-16. Retrieved 2019-08-17.

Shilov, Anton. "JOLED Starts Construction of New Printed OLED Facility". www.anandtech.com. Archived from the original on 2019-06-30. Retrieved 2019-06-30.

LG.Philips LCD began production of seventh-generation TFT LCDs (thin-film transistor liquid crystal displays) at its facility in Paju (Korea) at the beginning of 2006. The ramp up was over six months earlier than previously planned, prompted by increasing demand for LCD TVs and PCs. The expansion made it the world’s largest LCD production facility. Philips made a pilot production run at the end of November 2005, and has started production of 42in panels from its 1,950mm x 2,250mm glass substrates.

The company is investing $10 billion and expects annual sales close to $3 billion, more than 90% of which will be from exports. The 1,650,000m² complex takes the LG.Philips LCD industrial cluster to 3,300,000m², housing next-generation LCD production and R&D facilities. Preparatory work was completed by March 2004.

The fab is located in Paju, Kyonggi Province, north of Seoul. LG.Philips LCD and the Kyonggi provincial government has provided infrastructure including industrial water systems, electricity utilities and roads. The investment has created around 5,000 new jobs.

TFT LCDs have three layers. A glass plate substrate with TFT transistors is at the bottom, a glass plate colour filter on top and the liquid crystal is injected between the two. Although LCDs are fluid, they show long-range order like solids. The molecules are roughly bar shaped but with anisotropic values of reflective index, dielectric constant, conductivity and viscosity: all have different values along different axes.

The transistors apply voltages to the liquid crystals to control the vibration direction of polarized light passing through them. This affects the light permeability of the individual LCD pixels to form images.

TFT-LCD screens are flatter and lighter than CRTs, consume less power and generate lower electromagnetic emissions. Besides going into TV sets for the home, TFT LCDs will be used in monitors for mini notebook PCs and hand-held computers, medical equipment, car navigation and entertainment systems and avionics instrumentation.

Philips has been improving the technical limitations of TFT-LCDs, particularly angle, brightness response time. The company now has 20.1in UXGA, 23in WUXGA and 30in WQXGA+ TFT-LCD panels for large-scale, wide monitor-specific TFT-LCDs for desktop monitors.

LG.Philips LCD is a 50:50 joint venture between LG Electronics and Philips Electronics. The company produces TFT-LCDs for notebook PCs, desktop monitors, LCD TVs and special applications including car navigation systems, avionics, miniature notebook PCs, hand-held PCs and medical diagnostic machines. Higher value 18in-and-above screens make up more than 20% of LG.Philips LCD’s total TV LCD production.

The company has also invested a total of 3.3 trillion won (just under $2 billion) to build a new sixth-generation TFT-LCD plant in Gumi, south of Seoul. In addition to its Korean facilities, where the core panels are made, LG.Philips LCD has expanded its Nanjing, China, fifth-generation module plant, where it has produced more than one million TFT-LCDs for desktop monitors (module yield is more than 99%). In Nanjing, panels are equipped with other components before being sold to monitor and TV set manufacturers.

Shenzhen China Star Optoelectronics Technology Co., Ltd. (CSOT) is a world-class display technology corporation independently built by China as one of the first pilot demonstration projects on smart manufacturing in China. Currently operating in Shenzhen and Wuhan, CSOT has established a full market presence in both large-size TV display and small and medium-size mobile device display LCD panels. In 2015, China Development Bank Capital (CDBC) joined the A share private placement of TCL Corporation in support of CSOT’s 8.5 generation TFT-LCD production line construction to further strengthen CSOT’s competitiveness.

One of today’s modern technological wonders is the flat-panel liquid crystal display (LCD) screen, which is the key component we find inside televisions, computer monitors, smartphones, and an ever-proliferating range of gadgets that display information electronically.What most people don’t realize is how complex and sophisticated the manufacturing process is. The entire world’s supply is made within two time zones in East Asia. Unless, of course, the factory proposed by Foxconn for Wisconsin actually gets built.

Liquid crystal display (LCD) screens are manufactured by assembling a sandwich of two thin sheets of glass.On one of the sheets are transistor “cells” formed by first depositing a layer of indium tin oxide (ITO), an unusual metal alloy that you can actually see through.That’s how you can get electrical signals to the middle of a screen.Then you deposit a layer of silicon, followed by a process that builds millions of precisely shaped transistor parts.This patterning step is repeated to build up tiny little cells, one for each dot (known as a pixel) on the screen.Each step has to be precisely aligned to the previous one within a few microns.Remember, the average human hair is 40 microns in diameter.

For the sake of efficiency, you would like to make as many panels on a sheet as possible, within the practical limitations of how big a sheet you can handle at a time.The first modern LCD Fabs built in the early 1990s made sheets the size of a single notebook computer screen, and the size grew over time. A Gen 5 sheet, from around 2003, is 1100 x 1300 mm, while a Gen 10.5 sheet is 2940 x 3370 mm (9.6 x 11 ft).The sheets of glass are only 0.5 - 0.7 mm thick or sometimes even thinner, so as you can imagine they are extremely fragile and can really only be handled by robots.The Hefei Gen 10.5 fab is designed to produce the panels for either eight 65 inch or six 75 inch TVs on a single mother glass.If you wanted to make 110 inch TVs, you could make two of them at a time.

The fab is enormous, 1.3 km from one end to the other, divided into three large buildings connected by bridges.LCD fabs are multi-story affairs.The main equipment floor is sandwiched between a ground floor that is filled with chemical pipelines, power distribution, and air handling equipment, and a third floor that also has a lot of air handling and other mechanical equipment.The main equipment floor has to provide a very stable environment with no vibrations, so an LCD fab typically uses far more structural steel in its construction than a typical skyscraper.I visited a Gen 5 fab in Taiwan in 2003, and the plant manager there told me they used three times as much structural steel as Taipei 101, which was the world’s tallest building from 2004- 2010.Since the equipment floor is usually one or two stories up, there are large loading docks on the outside of the building.When they bring the manufacturing equipment in, they load it onto a platform and hoist it with a crane on the outside of the building.That’s one way to recognize an LCD fab from the outside – loading docks on high floors that just open to the outdoors.

LCD fabs have to maintain strict standards of cleanliness inside.Any dust particles in the air could cause defects in the finished displays – tiny dark spots or uneven intensities on your screen.That means the air is passed through elaborate filtration systems and pushed downwards from the ceiling constantly.Workers have to wear special clean room protective clothing and scrub before entering to minimize dust particles or other contamination.People are the largest source of particles, from shedding dead skin cells, dust from cosmetic powders, or smoke particles exhaled from the lungs of workers who smoke.Clean rooms are rated by the number of particles per cubic meter of air.A class 100 cleanroom has less than 100 particles less than 0.3 microns in diameter per cubic meter of air, Class 10 has less than 10 particles, and so on. Fab 9 has hundeds of thousands of square meters of Class 100 cleanroom, and many critical areas like photolithography are Class 10.In comparison, the air in Harvard Square in Cambridge, MA is roughly Class 8,000,000, and probably gets substantially worse when an MBTA bus passes through.

The Hefei Gen 10.5 is one of the most sophisticated manufacturing plants in the world.On opening day for the fab, BOE shipped panels to Sony, Samsung Electronics, LG Electronics, Vizio, and Haier.So if you have a new 65 or 75-inch TV, there is some chance the LCD panel came from here.

There has been a large increase in production of TFT-LCD panels in China in recent years which has resulted in an abrupt increase in demand for glass substrates. To accommodate demand growth, the AGC Group has established a supply system by setting up a processing facility in Kunshan, Jiangsu Province, and Shenzhen, Guangdong Province, and a furnace in Huizhou,Guangdong Province.

AGC has also decided to build an 11th generation dedicated glass substrate* furnace in order to address the anticipated growth in demand of TFT-LCD panels that will use similar-sized TFT-LCD glass substrates.

Introduction: Global LCD industry shift and automotive intelligence together to promote the rapid development of China’s LCD panel industry, which will bring a continuous increase in demand for backlight modules, China’s backlight module industry has greater potential for development.

LCD panel backlight module consists of a backlight light source, light guide, optical film, and a plastic frame, which is an important component of LCD display panel. As the backlight module has technology-intensive and labor-intensive attributes, with abundant high-skilled labor advantage China is attracting the global LCD panel industry to the domestic rapid transfer.

From LCD application to the present, the global LCD panel industry capacity transfer has gone through three periods, 2000 Japan dominated the global LCD industry; 2000 – 2010, Japan’s production capacity to South Korea and Taiwan; 2010 to the present, Japanese manufacturers gradually withdraw from the LCD panel industry, production capacity began to transfer to mainland China, so far, mainland China LCD production capacity has occupied the global half of the world.

In recent years, South Korea’s Samsung and LG display will shift their business focus to OLED, and will gradually shut down their LCD production lines and withdraw from the LCD panel industry; at the time of South Korean manufacturers’ withdrawal, domestic enterprises are stepping up new construction to expand LCD production capacity.

BOE, Huaxing photoelectric, Huike, CEC in 2020 – 2021, a total of eight 7 generation LCD production lines completed and put into operation, and domestic panel manufacturers have further expansion plans, the next few years domestic LCD production capacity will continue to increase.

LCD panel manufacturers tend to choose the nearby supporting module suppliers for the safety of the key component supply chain and cost reduction considerations. LCD panel production capacity transfer to China will bring opportunities to domestic backlight module manufacturers and drive the development of the domestic backlight module industry.

According to the terminal application size, backlight module can be divided into large, medium, and small size, of which small size backlight module is mainly used in smartphones, wearable devices, and other terminals, the medium size used in notebook computers, tablet PCs, car screens and other terminals, the large size is mainly used in LCD TV.

From the industry development trend, smartphone display is transitioning to OLED, LCD TV market is gradually saturated, the future of large size and small size backlight module market potential is relatively small; and the future of the car display market potential is huge, by the backlight module manufacturers are unanimously optimistic, are currently accelerating the layout ( see Table 2 ). Focusing on the traditional medium-sized backlight module field, Hanbo Hi-Tech and Weishi Electronics have significant advantages in core technology patents, downstream customer resources, process experience accumulation, production costs, etc., and have more development advantages in the future.

The current global LCD display panel industry is rapidly moving to China, which brings development opportunities to China’s backlight module industry. In addition, automotive intelligence will also bring a continuous increase in demand for medium-sized car displays, the first to enter the field of medium-sized backlight module manufacturers with its customer resources, core technology, scale efficiency, and other advantages will be more beneficial.

In ruling NY N320557 (August 4, 2021), Customs and Border Protection (CBP) discussed the country of origin of five Thin Film Transistor – Liquid Crystal Display (TFT-LCD) modules. All five modules are virtually identical in composition, as they are all composed of a TFT-LCD cell, polarizers, a backlight, a driver and control printed circuit board (PCB), and a flexible PCB for connection. TFT display technology allows for the construction of high-resolution LCD displays, and the modules – once completed – can be incorporated into a variety of consumers display applications.

The manufacturing process for the five modules is also identical. The process begins in Japan where the TFT-LCD cell is manufactured. The TFT is created by depositing transistors onto a substrate through chemical vapor deposition, while the color filter is manufactured by building a color matrix on a glass substrate. The creation process of the cells is then completed when a layer of liquid crystal is deposited between the color filter and TFT as the two part are bonded together, creating a sheet of TFT-LCD cells. As next steps, the sheet of cells is delivered to China to be cut into individual cells. The cut-up cells are then bonded to the printed circuit board assembly (PCBA) – which contains the driver and control circuity – before the polarizers, backlight, and flexible connection PCBA are attached.

CBP also established that “substantial transformation” takes place when a particular product “emerges from a process with a new name, character or use different from that possessed by the article prior to processing.” The agency explained that the completed TFT-LCD cell is what imparts the essential function of the module and that the manufacturing process in Japan is what renders the end-use of the product. Despite the assembly that took place in China, the process did not substantially transform the cell into a new and different article. As such, CBP determined that the country of origin of the five modules is Japan.