is the backlight part of the lcd screen supplier

This article is about backlights in liquid crystal displays. For the rear window of an automobile, see Car glass. For the lighting design practice, see Backlighting (lighting design). For other uses, see Backlight (disambiguation).

A backlight is a form of illumination used in liquid crystal displays (LCDs). As LCDs do not produce light by themselves—unlike, for example, cathode ray tube (CRT), plasma (PDP) or OLED displays—they need illumination (ambient light or a special light source) to produce a visible image. Backlights illuminate the LCD from the side or back of the display panel, unlike frontlights, which are placed in front of the LCD. Backlights are used in small displays to increase readability in low light conditions such as in wristwatches,smart phones, computer displays and LCD televisions to produce light in a manner similar to a CRT display. A review of some early backlighting schemes for LCDs is given in a report Engineering and Technology History by Peter J. Wild.

Simple types of LCDs such as in pocket calculators are built without an internal light source, requiring external light sources to convey the display image to the user. Most LCD screens, however, are built with an internal light source. Such screens consist of several layers. The backlight is usually the first layer from the back. Light valves then vary the amount of light reaching the eye, by blocking its passage in some way. Most use a fixed polarizing filter and a switching one, to block the undesired light.

An ELP gives off uniform light over its entire surface, but other backlights frequently employ a diffuser to provide even lighting from an uneven source.

Backlights come in many colors. Monochrome LCDs typically have yellow, green, blue, or white backlights, while color displays use white backlights that cover most of the color spectrum.

Colored LED backlighting is most commonly used in small, inexpensive LCD panels. White LED backlighting is becoming dominant. ELP backlighting is often used for larger displays or when even backlighting is important; it can also be either colored or white. An ELP must be driven by relatively highAC power, which is provided by an inverter circuit. CCFL backlights are used on larger displays such as computer monitors, and are typically white in color; these also require the use of an inverter and diffuser. Incandescent backlighting was used by early LCD panels to achieve high brightness, but the limited life and excess heat produced by incandescent bulbs were severe limitations. The heat generated by incandescent bulbs typically requires the bulbs to be mounted away from the display to prevent damage.

For several years (until about 2010), the preferred backlight for matrix-addressed large LCD panels such as in monitors and TVs was based on a cold-cathode fluorescent lamp (CCFL) by using two CCFLs at opposite edges of the LCD or by an array of CCFLs behind the LCD (see picture of an array with 18 CCFLs for a 40-inch LCD TV). Due to the disadvantages in comparison with LED illumination (higher voltage and power needed, thicker panel design, no high-speed switching, faster aging), LED backlighting is becoming more popular.

LED backlighting in color screens comes in two varieties: white LED backlights and RGB LED backlights.blue LED with broad spectrum yellow phosphor to result in the emission of white light. However, because the spectral curve peaks at yellow, it is a poor match to the transmission peaks of the red and green color filters of the LCD. This causes the red and green primaries to shift toward yellow, reducing the color gamut of the display.a red, a blue, and a green LED and can be controlled to produce different color temperatures of white. RGB LEDs for backlighting are found in high end color proofing displays such as the HP DreamColor LP2480zx monitor or selected HP EliteBook notebooks, as well as more recent consumer-grade displays such as Dell"s Studio series laptops which have an optional RGB LED display.

RGB LEDs can deliver an enormous color gamut to screens.additive color) the backlight can produce a color spectrum that closely matches the color filters in the LCD pixels themselves. In this way, the filter passband can be narrowed so that each color component lets only a very narrow band of spectrum through the LCD. This improves the efficiency of the display since less light is blocked when white is displayed. Also, the actual red, green, and blue points can be moved farther out so that the display is capable of reproducing more vivid colors.

A newNanosys, claims that the color output of the dots can be tuned precisely by controlling the size of the nanocrystals. Other companies pursuing this method are Nanoco Group PLC (UK), QD Vision, 3M a licensee of Nanosys and Avantama of Switzerland.Sony has adapted Quantum Dot technology from the US company QD Visionedge-lit LED backlight marketed under the term Triluminos in 2013. With a blue LED and optimized nanocrystals for green and red colors in front of it, the resulting combined white light allows for an equivalent or better color gamut than that emitted by a more expensive set of three RGB LEDs. At the Consumer Electronics Show 2015, Samsung Electronics, LG Electronics, the Chinese TCL Corporation and Sony showed QD-enhanced LED-backlighting of LCD TVs.

CCFL backlighting has also improved in this respect. Many LCD models, from cheap TN-displays to color proofing S-IPS or S-PVA panels, have wide gamut CCFLs representing more than 95% of the NTSC color specification.

There are several challenges with LED backlights. Uniformity is hard to achieve, especially as the LEDs age, with each LED aging at a different rate. Also, the use of three separate light sources for red, green, and blue means that the white point of the display can move as the LEDs age at different rates; white LEDs are also affected by this phenomenon, with changes of several hundred kelvins being recorded. White LEDs also suffer from blue shifts at higher temperatures varying from 3141K to 3222K for 10 °C to 80 °C respectively.Benq G2420HDB consumer display has a 49W consumption compared to the 24W of the LED version of the same display (G2420HDBL).

To overcome the aforementioned challenges with RGB and white LED backlights an "advanced remote phosphor" cockpit displays,Air Traffic Control displays and medical displays. This technology uses blue pump LEDs in combination with a sheet on which phosphorous luminescent materials are printed for colour conversion. The principle is similar to Quantum Dots, but the phosphors applied are much more robust than the quantum dot nano-particles for applications that require long lifetime in more demanding operational conditions. Because the phosphor sheet is placed at a distance (remote) of the LED it experiences much less temperature stress than phosphors in white LEDs. As a result, the white point is less dependent on individual LEDs, and degrading of individual LEDs over lifetime, leading to a more homogenous backlight with improved colour consistency and lower lumen depreciation.

The use of LED backlights in notebook computers has been growing. Sony has used LED backlights in some of its higher-end slim VAIO notebooks since 2005, and Fujitsu introduced notebooks with LED backlights in 2006. In 2007, Asus, Dell, and Apple introduced LED backlights into some of their notebook models. As of 2008Lenovo has also announced LED-backlit notebooks. In October 2008, Apple announced that it would be using LED backlights for all of its notebooks and new 24-inch Apple Cinema Display, and one year later it introduced a new LED iMac, meaning all of Apple"s new computer screens are now LED. Almost every laptop with a 16:9 display introduced since September 2009 uses LED-backlit panels. This is also the case for most LCD television sets, which are marketed in some countries under the misleading name LED TV, although the image is still generated by an LCD panel.

Most LED backlights for LCDs are edge-lit, i.e. several LEDs are placed at the edges of a lightguide (Light guide plate, LGP), which distributes the light behind the LC panel. Advantages of this technique are the very thin flat-panel construction and low cost. A more expensive version is called full-array or direct LED and consists of many LEDs placed behind the LC panel (an array of LEDs), such that large panels can be evenly illuminated. This arrangement allows for local dimming to obtain darker black pixels depending on the image displayed.

Using PWM (pulse-width modulation, a technology where the intensity of the LEDs are kept constant, but the brightness adjustment is achieved by varying a time interval of flashing these constant light intensity light sources

If the frequency of the pulse-width modulation is too low or the user is very sensitive to flicker, this may cause discomfort and eye-strain, similar to the flicker of CRT displays.

For a non-ELP backlight to produce even lighting, which is critical for displays, the light is first passed through a lightguide (Light guide plate, LGP) - a specially designed layer of plastic that diffuses the light through a series of unevenly spaced bumps. The density of bumps increases further away from the light source according to a diffusion equation. The diffused light then travels to either side of the diffuser; the front faces the actual LCD panel, the back has a reflector to guide otherwise wasted light back toward the LCD panel. The reflector is sometimes made of aluminum foil or a simple white-pigmented surface.

The LCD backlight systems are made highly efficient by applying optical films such as prismatic structure to gain the light into the desired viewer directions and reflective polarizing films that recycle the polarized light that was formerly absorbed by the first polarizer of the LCD (invented by Philips researchers Adrianus de Vaan and Paulus Schaareman),

The evolution of energy standards and the increasing public expectations regarding power consumption have made it necessary for backlight systems to manage their power. As for other consumer electronics products (e.g., fridges or light bulbs), energy consumption categories are enforced for television sets.

Illuminating Arrangement for a Field-Effect Liquid-Crystal Display as well as Fabrication and Application of the Illuminating Arrangement, filed Oct. 15, 1976.

"First-Hand Histories: Liquid Crystal Display Evolution - Swiss Contributions". Engineering and Technology History Wiki. Archived from the original on July 3, 2017. Retrieved June 30, 2017.

Competing display technologies for the best image performance; A.J.S.M. de Vaan; Journal of the society of information displays, Volume 15, Issue 9 September 2007 Pages 657–666; http://onlinelibrary.wiley.com/doi/10.1889/1.2785199/abstract?

LED TVs: 10 things you need to know; David Carnoy, David Katzmaier; CNET.com/news; 3 June 2010; "LED TVs: 10 things you need to know". Archived from the original on 2017-12-01. Retrieved 2017-11-22.

Method of and device for generating an image having a desired brightness; D.A. Stanton; M.V.C. Stroomer; A.J.S.M. de Vaan; US patent USRE42428E; 7 June 2011; https://worldwide.espacenet.com/publicationDetails/biblio?CC=US&NR=RE42428E

LED local dimming explained; G. Morrison; CNET.com/news; 26 march 2016; "LED local dimming explained". Archived from the original on 2017-11-23. Retrieved 2017-11-20.

Pixel-by-pixel local dimming for high dynamic range liquid crystal displays; H. Chen; R. Zhu; M.C. Li; S.L. Lee and S.T. Wu; Vol. 25, No. 3; 6 Feb 2017; Optics Express 1973; https://www.osapublishing.org/oe/viewmedia.cfm?uri=oe-25-3-1973&seq=0

Dimming options for LCD brightness; J. Moronski; Electronicproducts.com; 3 Januari 2004; "Dimming options for LCD brightness control". March 2004. Archived from the original on 2017-07-28. Retrieved 2017-11-20.

Brochure 3M Display Materials & Systems Division Solutions for Large Displays: The right look matters; "Archived copy" (PDF). Archived (PDF) from the original on 2017-08-02. Retrieved 2017-11-20.link)

Broadband reflective polarizers based on form birefringence for ultra-thin liquid crystal displays; S.U. Pan; L. Tan and H.S. Kwok; Vol. 25, No. 15; 24 Jul 2017; Optics Express 17499; https://www.osapublishing.org/oe/viewmedia.cfm?uri=oe-25-15-17499&seq=0

Polarisation-sensitive beam splitter; D.J. Broer; A.J.S.M. de Vaan; J. Brambring; European patent EP0428213B1; 27 July 1994; https://worldwide.espacenet.com/publicationDetails/biblio?CC=EP&NR=0428213B1&KC=B1&FT=D#

Energy Efficiency Success Story: TV Energy Consumption Shrinks as Screen Size and Performance Grow, Finds New CTA Study; Consumer Technology Association; press release 12 July 2017;

LCD Television Power Draw Trends from 2003 to 2015; B. Urban and K. Roth; Fraunhofer USA Center for Sustainable Energy Systems; Final Report to the Consumer Technology Association; May 2017; "Archived copy" (PDF). Archived from the original (PDF) on 2017-08-01. Retrieved 2017-11-20.link)

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Controlling Power Consumption for Displays With Backlight Dimming; Claire Mantel et al; Journal of Display Technology; Volume: 9, Issue: 12, Dec. 2013; Mantel, Claire; Burini, Nino; Nadernejad, Ehsan; Korhonen, Jari; Forchhammer, Soren; Pedersen, Jesper Meldgaard (2013). "Controlling Power Consumption for Displays with Backlight Dimming". Journal of Display Technology. 9 (12): 933–941. Bibcode:2013JDisT...9..933M. doi:10.1109/JDT.2013.2260131. S2CID 24082090.

The headphone jack sounds like a classic mechanical problem -- the iPod series will pause playback if they think you have unplugged the headphones. Pocket lint often finds its way into the jack, and you can fix it temporarily by blowing air into the jack, but it will eventually fail. You might open the whole thing up to fix the LCD and see if you can clean it better from inside -- there are no specific guides for it, probably because it seems to be soldered in :/

The backlight is part of the LCD assembly -- it"s possible that the problem is with the logic board, but it sounds pretty likely that replacing the LCD will fix your problem.

Choosing a backlight system for LCD screen displays is a major consideration. It will determine a lot about your experience of the display and requirements during production. Different backlight options provide widely different effects in the contrast and brightness of the display. Also, depending on which backlight option you choose, it will affect some or all of the following: the cost of the overall product; how many products you will have to order due to manufacturing constraints; and how environmentally friendly the component parts are that make up the product.

The word LCD has been used to describe many display technologies. Often people believe that LCD screen displays are the same as a CRT (Cathode Ray Tube), an LED Display (Light Emitting Diode) or a Plasma display. This is not the case! Let’s discuss what an LCD is and what it is not.

Think of the liquid crystal display (LCD) as a window blind. Positioned in one direction the blinds allow light to pass through, or turned another direction they block the light. Just like a window blind, the LCD does not create its own light, it only blocks or allows it to pass through.

As you know, you can adjust the blinds to alter the amount of light desired. When fully closed, the blinds block light completely; when open, all light passes through; and when angled, partial light comes in. An LCD works similarly to this, with one significant enhancement: an LCD has the ability to block light in some areas and allow light to pass in other locations of the glass. An example of this is the display used on a gas pump. The customer sees numbers where the light is blocked, and a clear area where the light is allowed to pass through.

LCD’s are not CRT’s, LED’s, nor are they Plasma displays. Each of these types of displays produces their own light and are called emissive displays. Emissive displays require more power than an LCD.

Emissive displays have a distinct advantage in that they can be seen clearly at night whereas LCD’s cannot. However, the solution to this problem of low-light visibility is to install a backlight behind the LCD. Backlights do require more power than the LCD itself, but they can be turned on only when necessary. Many products that are powered by batteries will have the backlight dim or shut off after a certain amount of time. This can be seen on cell phones and watches. Consequently, even though a little more power is used for the backlight than used in a stand-alone LCD, because it is not constantly on, the LCD’s with backlights wind up using less power than their emissive display competitors. LCD screen displays using backlights become the clear choice.

This option is the most popular for products that have a lower power budget. Products that run on battery need to conserve power and the lowest powered backlight available is to have no backlight at all.

The Amazon Kindle is a perfect example. The Kindle makes use of a display technology called ‘e-paper’, which looks more like a printed page than any other device on the market currently. This specific e-book reader does not contain a backlight. Because it omits the backlight it can operate up to one month without recharging. Imagine, you could take it on a cruise to Fiji and back and never have to worry about recharging it!

Thinking back to your product, not all products can omit a backlight; in fact it may require one. If it does need a backlight the most popular option is an LED.

A light emitting Diode (LED) is a semiconductor that produces light when current is passed through the device. Light is created from the energy conversion that takes place in the LED die. The advantages of an LED are:LED lights are much more rugged and can handle shock much better than other types of lights.

LED backlights are made up of an array of LED’s. They come in a variety of colors including red, green, yellow, amber, blue, white and R/G/B (Red/Green/Blue). From the R/G/B trio any color in the rainbow can be made.

The majority of the LED backlight colors will operate with a half-life of 50K to 70K hours. (Remember, half-life is when the light will be half as bright as when it was first turned on. This is not when the LED will burn out.) Blue and white LED’s do have a shorter half-life than other colors. Presently, they are rated at 30K hours. That means that if you turned them on today and left them on, in 3.4 years they would be half as bright as they are today! One thing to take into account is that as technology improves, the lifetime of the LED’s will become longer, which will also increase the half-life. Below is a photo of a blue LED backlight.

To make LED’s display correctly, they are placed behind the LCD screen display in an array pattern. The challenge is that LED’s, similar to a light bulb, project a beam of light which can show spots of light. These spots are called hot spots. This can be an issue with LED’s since they will make the display look like it has polka dots. Below is a photo of a LED behind the LCD glass. This problem will be solved with the use of a diffuser.

A diffuser is like a lamp shade and is placed between the glass and the LED’s. The goal is to disperse the light or make it more even. Below is a photo of a diffuser. At the bottom of the diffuser you will see the LED’s. This is where you can see hot spots. But as the light travels further into the diffuser, the light becomes more even. The diffuser solves the issue with hot spots and makes LED’s a very attractive option.

EL (Electro Luminescent) backlights, also known as ELP’s (Electroluminescence Panel), have been used as a backlight for LCD’s for several years. They are available in a range of colors with white being the most popular. EL technology makes use of colored phosphors to generate light. They require AC (alternating current) rating of 100VAC @ 400Hz.

In the last three to four years, EL backlights have decreased in popularity. There are several reasons for this drop in popularity.The EL backlight requires an inverter to convert DC to AC. The cost of the inverter increases the cost of the overall LCD Display.

The half-life of an EL is an estimated 3,000 to 5,000 hours. (Once again, half-life is when the backlight is half as bright as when it was first turned on.)

LCD screen display manufacturers now require an MOQ (Minimum Order Quantity) of no less than 500 displays for orders that include EL backlights. This MOQ number is likely to increase in the future as this type of backlight becomes less popular. Additionally, as the demand drops the price will naturally increase.

A Cold Cathode Fluorescent Lamp (CCFL) is similar to the long fluorescent light bulbs you see in the ceilings of offices. Below are photos of various types.

This technology has been in use for many years, but in the last few years the popularity of this type of backlight has decreased. There are a few reasons why this is so.Similar to EL backlights, this technology operates on AC.

The majority of LCD screen display manufacturers no longer offer CCFL as an option. There are too many negatives and not enough positives to their use. The suppliers that do offer this now require a very high MOQ (Minimum Order Quantity).

When choosing the type of backlight for your LCD screen displays it is important to keep in mind MOQ’s and future availability. Make sure you are choosing a technology with a future so that your product has one too!

LED LCD backlights are small light strips, or light sources, contained inside a display, TV, or monitor to provide lighting for the screen. All LED TVs are LCD panels with LED backlighting. A common misconception is that LED displays are different from LCD when fundamentally they are the same. LED is better described as a sub-set of LCD devices.

LCD is an acronym for Liquid Crystal Display, which is a type of monitor or screen—and flat-panel technology—that relies on thousands or millions of pixels, arranged in a rectangular grid. When an LCD is turned on, each pixel takes on a red, green, or blue sub-pixel (RGB) that is either enabled or disabled. When the pixels are off, the individual section appears black, and when all of the sub-pixels are on, it appears white. Collectively, the arranged pixels provide the sharp image on the display by being in either an on or off configuration.

The LED backlight illuminates the pixels, from behind, making them appear richer and brighter. Not all LCDs have a backlight, and for those that do, not all of them utilize LED backlighting. Some displays also use CCFL lighting or Cold-Cathode Fluorescent Lamps. Although, it should be noted that CCFL displays are being phased out in favor of LED-backlit panels.

The liquid crystals inside an LCD panel don’t have any illumination on their own and require the light to come from a separate component, which, in this case, is provided by the LED backlighting.

Older display types, such as cathode ray tubes (CRT) produce illumination already and so they do not need an additional light source like LCD devices.

While it can be confusing at first, LED-backlit panels are different from a full LED. LED-backlit panels have LED strips lining the edges of the screen whereas full HD illuminates the entirety of the display often with higher brightness and color accuracy. Full LED panels achieve this thanks to an evenly distributed light source across the rear of the set.

This changes the picture on the display, particularly when it comes to dark scenes and true black colors. On an LED-backlit display, for example, dark scenes may appear washed out because of how the light is focused on the edges and spreads thinly into the center.

Full LEDs, on the other hand, can achieve true blacks, with even brightness levels because the light spreads across the entire panel accurately. That also means the lights in the full-LED panel can be disabled or turned off individually to create a darker image.

Because both types are fundamentally LCD panels, both LED and LED-backlit displays produce bright and vivid pictures. However, scenes may appear brighter or slightly washed out, depending on how the light source is distributed, such as from edge backlighting versus evenly distributed lighting. If you prefer a more accurate picture, full LED panels are the way to go, but they are more expensive.

Similar to TVs and other displays, an LED-backlit LCD monitor is an LCD panel with LED backlights. What often sets a monitor or computer monitor apart from standard displays is they don’t include a built-in tuner, which is needed to access cable. They often include different video or display ports, such as HDMI, DisplayPort, VGA, and so on. They"re designed to be used as a primary or secondary display for desktop computers, laptops, and beyond.

Monitors are generally full LED panels with a fully distributed light source. This allows them to provide a brighter and sharper image overall, which is ideal for computer-related activities and media.

LED-backlit TVs, monitors, and displays are used in many different places including ATMs, cash registers, digital billboards, fitness equipment like treadmills, vehicle infotainment systems, gas station pumps, Pachinko, and casino machines, mobile devices, and much more.

To clean a flat-screen TV, turn off the device and use a dry microfiber cloth to gently wipe the screen. If necessary, dampen the cloth with distilled water or an equal ratio of distilled water to white vinegar.

If you want to replace your TV or computer screen, you should check with the manufacturer to see if they offer repair services. If not, try Best Buy or another electronics repair shop.

While all LED TVs are LCD TVs, not all LCD TVs are LED TVs. If a TV is marketed as LCD with no mention of LED, then it probably uses a different type of backlighting such as CCFL.

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We offer character LCDs and graphic LCDs as modules or COG (Chip On Glass) displays in a wide array of character and pixel configuration sizes. From yellow/green, red, orange, green, blue, amber, white, and RGB backlight colors to displays without a backlight, we have the perfect LCD for your application.

Liquid Crystal monomers don’t have protein. Their chemical structures look like below. The effect of these chemicals shows in MSDS (Material Safety Data Sheet).

– In Proceedings of the National Academy of Sciences, Giesy’s research team assembled and analyzed a comprehensive list of 362 commonly used liquid crystal monomers gathered from 10 different industries and examined each chemical for its potential toxicity. When inhaled or ingested, these toxic chemicals can build up in the body over time with toxic effects, potentially causing digestive problems and other health issues.

-“These chemicals are semi-liquid and can get into the environment at any time during manufacturing and recycling, and they are vaporized during burning,” said University of Saskatchewan environmental toxicologist and lead author John Giesy in a press release. “Now we also know that these chemicals are being released by products just by using them.”

-The researchers found the specific monomers isolated from the smartphones were potentially hazardous to animals and the environment. In lab testing, the chemicals were found to have properties known to inhibit animals’ ability to digest nutrients and to disrupt the proper functioning of the gallbladder and thyroid–similar to dioxins and flame retardants which are known to cause toxic effects in humans and wildlife.

-To be clear, the researchers didn’t observe any adverse health effects from the accumulation of liquid crystals in the human body; they only found that these crystals do in fact leak from devices, and that they have the potential to be toxic. “We don’t know yet whether this a problem, but we do know that people are being exposed, and these chemicals have the potential to cause adverse effects,” said Giesy.

-Any artificial chemicals have potential hazard to human health. If you read the notes of your prescription drug, the statement is likely more alarming than above.

-If you crack LCD screens and find the liquid crystal leakage, don’t panic. Just remember that the liquid crystal materials might not be more toxic than your detergents for stove or washroom. Just wash your hands with soup throughout. Never try to play with it or even worse to taste it. The liquid of the cracked computer screen will not evaporate, no emissions worries.

-Any electronics has environment impact and can’t be used landfills. If you want to get rid of old LCD monitors or LCD TVs, give them to electronic collection stations. Let’s the professionals to handle them. They will extract some precious metals/parts and make them into something useful or at least not hazard. FYI, liquid crystal materials are retrievable.

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MoniServ, Inc.(lcdparts.net/lcdpart.com), we carry thousands of replacement parts  for all types of industrial LCD screens (LCD panels), such as the LCD screens for ATM, PLC,   Kiosks, POS, CNC machinery, Medical, Gaming, Digital signage, Avionic and other industrial applications. Varieties of LED backlight upgrade kits are also available! With simple tools, you can repair these expensive display assemblies at the fraction of the cost

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Refurbished and ready for installation, one Philips IntelliVue MP60 / MP70 patient monitor NEC LCD screen backlight inverter circuit board (Version 2). These backlights have been tested, cleaned, and refurbished by our trained biomedical tech department to manufacturer specifications! Compatible Units: Philips IntelliVue MP60 M8005A Patient Monitors* Philips IntelliVue MP70 M8007A Patient Monitors* *For monitors with NEC LCD screen 2090-0983 (Version 2) OEM Part Numbers: 0950-9079, 451261014051

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Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.

The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.

Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.

The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.

Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.

In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.

LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.

According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.

The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.

First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.

The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.

First, the ITO film layer needs to be deposited on the TFT glass, so that there is a smooth and uniform ITO film on the whole TFT glass. Then, using ionized water, the ITO glass is cleaned and ready for the next step.

Next, a photoresist is applied to the glass on which ITO film is deposited, and a uniform photoresist layer is formed on the ITO glass. After baking for a period of time, the solvent of the photoresist was partially volatilized to increase the adhesion of the photoresist material to the ITO glass.

Ultraviolet light (UV) is used to illuminate the surface of the photoresist through a pre-made electrode pattern mask, which causes the photoresist layer to react. The photoresist is selectively exposed under ultraviolet light by covering the photoresist on the glass coated with the photoresist.

The exposed part of the photoresist is then washed away with the developer, leaving only the unexposed part, and the dissolved photoresist is then washed away with deionized water.

Then etch off the ITO film without photoresist covering with appropriate acid etching solution, and only retain the ITO film under the photoresist. ITO glass is conductive glass (In2O3 and SnO2). The ITO film not covered by photoresist is easy to react with acid, while the ITO film covered by photoresist can be retained to obtain the corresponding wire electrode.

Stripping: High concentration of alkali solution (NaOH solution) is used as a stripping solution to peel off the remaining photoresist on the glass so that ITO glass can form ITO graphics exactly consistent with the photolithography mask.

Rinse the basic label of glass with an organic solution and remove the photolithographic tape after reaction to keep the glass clean. This completes the first thin-film conductive crystal process, which generally requires at least five identical processes to form a complex and sophisticated pattern of electrodes on the glass.

This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.

The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.

As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.

As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.

Then, the organic polymer directional material is coated on the surface of the glass, that is, a uniform directional layer is applied to the appropriate position of ITO glass by the method of selective coating. Meanwhile, the directional layer is cured.

Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.

After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.

Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.

Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.

As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process

Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.

A polarizer is an optical plate that allows only light from a certain direction to pass through. It is an optical element that converts natural light into straight polarized light. The mechanism of action is to make the vertical direction light pass through the straight incident light after passing through the vertical polarizer, and the other horizontal direction light is absorbed, or use reflection and scattering and other effects to make its shade.

When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.

The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.

Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission

Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.

The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board

The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.

LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.

However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.

First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.

CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.

With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.

However, no matter CCFL backlight or LED backlight is placed in various ways, the nature of the backlight source cannot be a surface light source, but a linear light source or point light source. Therefore, other components are needed to evenly distribute the light to the whole surface. This task is accomplished by the diffuser plate and diffuser plate.

On the transparent diffuser plate, point-like printing can block part of the light. The LED backlight on the side drives the light from the side of the diffuser plate, and the light reflects and refracts back and forth in the diffuser plate, distributing the light evenly to the whole surface. Point-like printing blocks part of the light, screening the light evenly like a sieve.

At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.

The backlight system also includes a backlight module laminator, located behind the backplane. In the CCFL backlight era, you can often see the long strip laminator like the one above, with each coil responsible for a set of tubes.

However, it is much simpler to use a side white LED as a backlight. The small circuit board on the far left of the figure above is the backlight of the LED.

This is the general structure of the backlight system. Since I have never seen the backlight mode of R.G.B LED, I cannot tell you what the backlight mode is like. I will share it with you when I see it in the future.

Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.

After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.

However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.