industrial tft display factory

Asia has long dominated the display module TFT LCD manufacturers’ scene. After all, most major display module manufacturers can be found in countries like China, South Korea, Japan, and India.

However, the United States doesn’t fall short of its display module manufacturers. Most American module companies may not be as well-known as their Asian counterparts, but they still produce high-quality display products for both consumers and industrial clients.

In this post, we’ll list down 7 best display module TFT LCD manufacturers in the USA. We’ll see why these companies deserve recognition as top players in the American display module industry.

STONE Technologies is a leading display module TFT LCD manufacturer in the world. The company is based in Beijing, China, and has been in operations since 2010. STONE quickly grew to become one of the most trusted display module manufacturers in 14 years.

Now, let’s move on to the list of the best display module manufacturers in the USA. These companies are your best picks if you need to find a display module TFT LCD manufacturer based in the United States:

Planar Systems is a digital display company headquartered in Hillsboro, Oregon. It specializes in providing digital display solutions such as LCD video walls and large format LCD displays.

Planar’s manufacturing facilities are located in Finland, France, and North America. Specifically, large-format displays are manufactured and assembled in Albi, France.

Another thing that makes Planar successful is its relentless focus on its customers. The company listens to what each customer requires so that they can come up with effective display solutions to address these needs.

What makes Microtips a great display module TFT LCD manufacturer in the USA lies in its close ties with all its customers. It does so by establishing a good rapport with its clients starting from the initial product discussions. Microtips manages to keep this exceptional rapport throughout the entire client relationship by:

Displaytech is an American display module TFT LCD manufacturer headquartered in Carlsbad, California. It was founded in 1989 and is part of several companies under the Seacomp group. The company specializes in manufacturing small to medium-sized LCD modules for various devices across all possible industries.

The company also manufactures embedded TFT devices, interface boards, and LCD development boards. Also, Displaytech offers design services for embedded products, display-based PCB assemblies, and turnkey products.

Displaytech makes it easy for clients to create their own customized LCD modules. There is a feature called Design Your Custom LCD Panel found on their site. Clients simply need to input their specifications such as their desired dimensions, LCD configuration, attributes, connector type, operating and storage temperature, and other pertinent information. Clients can then submit this form to Displaytech to get feedback, suggestions, and quotes.

Clients are assured of high-quality products from Displaytech. This is because of the numerous ISO certifications that the company holds for medical devices, automotive, and quality management. Displaytech also holds RoHS and REACH certifications.

A vast product range, good customization options, and responsive customer service – all these factors make Displaytech among the leading LCD manufacturers in the USA.

Products that Phoenix Display offers include standard, semi-custom, and fully-customized LCD modules. Specifically, these products comprise Phoenix Display’s offerings:

Phoenix Display also integrates the display design to all existing peripheral components, thereby lowering manufacturing costs, improving overall system reliability, and removes unnecessary interconnects.

Clients flock to Phoenix Display because of their decades-long experience in the display manufacturing field. The company also combines its technical expertise with its competitive manufacturing capabilities to produce the best possible LCD products for its clients.

True Vision Displays is an American display module TFT LCD manufacturing company located at Cerritos, California. It specializes in LCD display solutions for special applications in modern industries. Most of their clients come from highly-demanding fields such as aerospace, defense, medical, and financial industries.

The company produces several types of TFT LCD products. Most of them are industrial-grade and comes in various resolution types such as VGA, QVGA, XGA, and SXGA. Clients may also select product enclosures for these modules.

All products feature high-bright LCD systems that come from the company’s proprietary low-power LED backlight technology. The modules and screens also come in ruggedized forms perfect for highly-demanding outdoor industrial use.

Slow but steady growth has always been True Vision Display’s business strategy. And the company continues to be known globally through its excellent quality display products, robust research and development team, top-of-the-line manufacturing facilities, and straightforward client communication.

All of their display modules can be customized to fit any kind of specifications their clients may require. Display modules also pass through a series of reliability tests before leaving the manufacturing line. As such, LXD’s products can withstand extreme outdoor environments and operates on a wide range of temperature conditions.

Cystalfontz America is a leading supplier and manufacturer of HMI display solutions. The company is located in Spokane Valley, Washington. It has been in the display solutions business since 1998.

Crystalfontz takes pride in its ISO 9001 certification, meaning the company has effective quality control measures in place for all of its products. After all, providing high-quality products to all customers remains the company’s topmost priority. Hence, many clients from small hobbyists to large top-tier American companies partner with Crystalfontz for their display solution needs.

We’ve listed the top 7 display module TFT LCD manufacturers in the USA. All these companies may not be as well-known as other Asian manufacturers are, but they are equally competent and can deliver high-quality display products according to the client’s specifications. Contact any of them if you need a US-based manufacturer to service your display solutions needs.

We also briefly touched on STONE Technologies, another excellent LCD module manufacturer based in China. Consider partnering with STONE if you want top-of-the-line smart LCD products and you’re not necessarily looking for a US-based manufacturer. STONE will surely provide the right display solution for your needs anywhere you are on the globe.

... and dusty conditions. Plus, the protective glass serves to protect the display against sharp foreign objects, meaning the screen is still operable even with deep scratches on the surface.

Industrial Flat Panel Monitors FP6000 Series adapt with various host devices that you need, with a high-quality and stylish design monitor and high robustness.

The Shenzhen TopWay Technology Co.,LTd manufactured the LMT104 SDH01 with an intense brightness LED back light. It consists of a high reliability design for industrial application. The product can generate with 10.4", 800 x RGB x 6000 ...

TOPWAY Color TFT Modules are designed to provide robust and easy to install display products for industrial applications. For many years in business, the broad design experience and the full range of iconic products made ...

... information systems(HIS) or electronic health record(EHR). It ranges from all-in-one computer, mobile tablets, diagnostic monitors, electronic paper display, and telemedicine. All our medical grade products are certified ...

KAMA series consists of the versatile display and touch monitor products applying to retail, healthcare, public services, and any kind of commercial equipment in need of human machine interface. The form factor covers ...

KAMA series consists of the versatile display and touch monitor products applying to retail, healthcare, public services, and any kind of commercial equipment in need of human machine interface. The form factor covers ...

The C6 Monitor is part of KEB’s industrial monitor product series, offering the user an industrial touch monitor with 16 million colors and resolution up to full HD.

VMD 3002 is a robust 10.4-inch TFT LCD monitor with enhanced brightness, projected capacitive touchscreen, and high performance loud speaker. It is designed with a single cable to consolidate ...

VMD 1001 is a 7-inch TFT LCD monitor with 4 wire resistant touch screen sensor. With the high brightness display and automatically brightness control, it is designed ...

VMD 2002 is an 8-inch TFT LCD monitor with 4 wire resistant touch screen sensor. With the high brightness display and automatically brightness control, it is designed ...

Model Name：AMG-19OPDX01T7Screen Size：19"Active Display Area (mm)：376.32(H)x301.06(V)Pixel Pitch (mm)：0.294(H)x0.294(V)Display Mode：Normally whiteDisplay Resolution (pixel)：1280x1024Contrast Ratio：1000:1Touch screen(optional)：PCAP ...

The HANNspree HP248WJB is a 23.8-inch Full HD monitor featuring an integrated 5Mpixel webcam, microphone array and stereo speakers for video conferencing and live-streaming. The TFT panel delivers ultra-wide ...

... daisy chainable HS272PDB monitor has both a DisplayPort input and a DisplayPort output. The DisplayPort output connects to the next downstream display. This cabling arrangement, with one DisplayPort cable between each ...

Hengstar embedded open display products adopt industrial process, with standard DC 12V power input, 9 ~ 36V optional, working temperature support - 30 ~ ...

... . This compact display is less than 8” wide and weighs only 1 kg, and the same model is available in screen sizes up to 21.5". This touchscreen monitor can be connected to any computer including a rugged ...

TFT displays are full color LCDs providing bright, vivid colors with the ability to show quick animations, complex graphics, and custom fonts with different touchscreen options. Available in industry standard sizes and resolutions. These displays come as standard, premium MVA, sunlight readable, or IPS display types with a variety of interface options including HDMI, SPI and LVDS. Our line of TFT modules include a custom PCB that support HDMI interface, audio support or HMI solutions with on-board FTDI Embedded Video Engine (EVE2).

With our outstanding administration, powerful technical capability and strict top quality handle procedure, we go on to provide our purchasers with reliable good quality, reasonable selling prices and excellent services. We goal at becoming certainly one of your most responsible partners and earning your gratification for Industrial Tft-Lcd Panel, Small Tft Display, Touch Screen Computer Monitor, Touchscreen Monitor For Pc,Automotive Touch Lcd Displays. We glance forward to receiving your enquires shortly and hope to have the opportunity to function along with you inside the future. Welcome to acquire a glimpse at our organization. The product will supply to all over the world, such as Europe, America, Australia,Singapore, Estonia,London, Hungary.Being the top solutions of our factory, our solutions series have been tested and won us experienced authority certifications. For additional parameters and item list details, be sure to click the button to acquire additional nformation.

We have thousands of standard products that are in stock and available from our Seattle, WA and Hong Kong warehouses to support fast product development and preproduction without MOQ. The stock covers TN, STN LCD display panels, COB, COG character LCD display, graphic LCD display, PMOLED, AMOLED display, TFT display, IPS display, high brightness and transflective, blanview sunlight readable display, super high contrast ratio display, lightning fast response displays, efficient low power consumption display, extreme temperature range display, HMI display, HDMI display, Raspberry Pi Display, Arduino display, embedded display, capacitive touch screen, LED backlight etc.  Customers can easily purchase samples directly from our website to avoid time delays with setting up accounts and credit terms and shipping within 24 hours.

Many of our customers require customized OEM display solutions.  With over two decades of experience, we apply our understanding of available display solutions to meet our customer’s requirements and assist from project concept to mass production. Using your ideas and requirements as a foundation, we work side by side with you to develop ideas/concepts into drawings, build prototypes and to final production seamlessly. In order to meet the fast changing world, we can provide the fastest turnaround in the industry, it takes only 3-4 weeks to produce LCD panels samples and 4-6 weeks for LCD display module, TFT LCD, IPS LCD display, and touch screen samples. The production time is only 4-5 weeks for LCD panels and 5-8 weeks for LCD display module, TFT LCD, IPS LCD display, and touch screen.

For many years, TFT displays have been the dominating technology in visualization. TFT LCDs are all around in our daily lives — in consumer and automotive applications, in our business environments, in healthcare, and within communication devices, home appliances, and factory automation products. While there are many LCD products available today, they’re not all suitable for every application. This is especially the case for industrial LCD monitors. To determine the best LCD display for your application, it’s important to understand your target market and its unique design issues.

The vast majority of LCD displays are designed for consumer devices such as smartphones, cameras, tablet computers, and gaming devices. But they have very different requirements than those for industrial applications. Due to very competitive pricing and quick production cycles, consumer display modules don’t always incorporate the durability, reliability, and advanced features required to survive in an industrial environment. Product life cycles are also typically much shorter in consumer applications. Screens manufactured for these applications are generally only available for one, in best case two years.

In contrast, display modules for industrial applications require Long product life cycles— often up to ten years or more. Plus, when an industrial module is discontinued by the manufacturer, a successor product should be backward-compatible so as to fit into the existing enclosure without requiring a redesign of the entire system.

The ability to withstand temperature variations as well as shock and vibration is also a key consideration when selecting displays for today’s industrial applications. They must be resilient enough to withstand frequent bumps or jiggles by machine operators and surrounding equipment, and also must be able to handle various operating temperatures.

Industrial displays are typically housed in an enclosure as part of a larger piece of equipment. In these situations, the heat generated by the surrounding equipment gets trapped within the enclosure, which can be detrimental to many displays. Therefore, it’s important to keep the real storage and operating temperature requirements in mind when choosing a display. While measures can be taken to dissipate the generated heat — such as using fans within the enclosure — the most efficient way to ensure compliance with the storage and operating temperature requirements is to select a display that is optimized for these types of environments. Fortunately, improvements in liquid-crystal materials have made it possible to extend the operating temperature ranges of LCDs from –30 to 80°C presently.

In general, industrial devices should be more rugged compared to standard devices. Minimizing the number of pin and socket connectors and introducing chip-on-glass semiconductors is one way to achieve higher shock and vibration resistance. Also, installing metal bezels instead of plastic cabinets helps to improve the unit’s EMI characteristics and mechanical resistance. Adding chemically strengthened front glass helps to avoid scratches and blemishes on the user surface.

It’s important that displays used in industrial applications support clear and precise viewing from multiple angles under a variety of ambient light conditions. The brighter the environment, the more difficult it can be to read a standard transmissive LCD display with a typical brightness of 250 to 300 cd/m2. NVD has developed displays that can perform in the 800-cd/m2-and-higher range by implementing high-efficiency LEDs for the backlight unit– if necessary, in combination with special brightness enhancement films.

Increasing the display’s contrast ratio is another effective way that display manufacturers can improve display readability in bright environments. Typical contrast ratios for non-industrial displays are in the range of 200:1 to 300:1, which may not be sufficient when a machine operator is viewing the display from a distance. Displays with contrast ratios around 500:1 or greater are better suited for industrial environments. Another benefit of this method is that it doesn’t increase power consumption.

Multi-angle readability is another key selection factor. In a typical industrial environment, a machine operator is more likely to be positioned at an off-angle rather than right in front of the screen. Implementing a display designed for consumer applications typically doesn’t work well in this situation, as there is image distortion and color shifting when viewed at an angle. But, a number of technologies have been employed to improve off-angle viewing in displays, making them suitable for industrial applications. Some film-based technologies yield viewing angles of 160º horizontally and 140º vertically, but in some cases, this is still not sufficient. In-plane switching technology (IPS), multi-domain vertical alignment (MVA), and fringe field switching (FFS)offer alternatives. These proprietary technologies are able to achieve viewing angles of almost 90-degrees into all four directions without any color shift.

Size and resolution also play a role in overall readability. Displays between 2 and 15-inch diagonal sizes are used most often in industrial applications. These sizes provide sufficient area to view figures, waveforms, and other graphical data without taking up too much real estate on a piece of equipment.

From an aspect ratio 4:3 initially, industrial displays are now shifting to wide formats with WVGA to WXGA resolutions. The wide-aspect format enables users to view longer waveforms and more data on a single display. These display modules can also be designed to incorporate touch-key functions, allowing equipment manufacturers to skip physical switches and buttons and design HMIs based more on software than hardware.

New Vision Display’s experts are prepared to assist in defining appropriate solutions for all applications and in helping find the right balance between manufacturing cost and performance.

IVO industrial TFT LCDs – IVO are a Chinese TFT manufacturer, offering very competitively priced panels. They have a small line up, focused on industrial applications but are looking to expand their range in the near future. TFT panel driver boards for IVO industrial TFT LCDs are available – VGA, DVI and video input cards to drive a wide range of TFT panels. IVO is an innovative and renowned manufacturer of high-quality TFT LCD panels and displays, which CDS has  added to our product range. Our IVO TFTs in sizes from 7″ to 27″ (17.78 to 68.59 cm) are characterized by their wide, symmetrical viewing angles and a high resolution, which ensures a very detailed image reproduction.

IVO provide an excellent price performance ratio and CDS offers long-term available industrial TFTs with integrated LED converter in the sizes listed, plus for easy installation CDS offers these TFTs as a complete VIDEO/HDMI/VGA/DP kit solutions. For the MIPI TFT displays. Plus CDS also has matching resistive analog and PCAP (I²C or USB) touch screens, including customised touchscreen solutions. For other manufacturers we have Public Information Displays (PID) for advertising and infotainment which are available in sizes from 29″ (72.64 cm) to 85″ (215.9 cm), with various brightness levels up to 4500cd/m² and can be used in 24/7 permanent operation. The displays provide excellent value for money and long-term availability.

These wide viewing angle Small Format TFT LCDs with optional touch are industrial grade and cost competitive. Therefore these products are a popular display choice to integrate in many projects.

Using only high-tech factories that we partner with, we provide clients with the service of designing liquid crystal display panel (LCD) and liquid crystal display module(LCM), and is committed to the customized service, R&D, sales, after-sales service of display products. Our factories have hundreds of engineers focusing on creating the highest quality displays including monochrome LCD (TN, STN), colour LCD (CSTN and TFT), Custom LCD’s, LCD module (both COG* and COB*) which are widely used in mobile phones and many other applications.

Our state of the art factory produces High Resolution TFT glass panel cells, has TN, HTN, STN and TFT technologies for LCD panels. The Factory has class 1000 clean rooms, high accuracy bonding, pre bonding and heat seal machinery, many production lines specifically for TFT production, OCA and OCF bonding machines,  In-House LCD glass cleansing process, output thousands of pieces per month.

Touchscreen overlay cover glass only available (so you do not have to purchase the display)These displays can come with: touchscreen components, touchscreen overlays, industrial touch screen,Wide LCDs, LED TFTs, and TFT Colour displays.

Other options are: LCD drivers, LVDS Touchscreen displays, automotive LCD Display, TFT high resolution screens, TFT LCD capacitive touchscreens, TFT capacitive touchscreens, high brightness LCDs, Letterbox Displays, small VGA Displays, LCD panel without backlights,Variations of our Small Format TFT LCDs include: TFT Display touchscreens, TFT IPS Display, monochrome displays, TFT or LCD, embedded components, LCD components, TFT Drivers, industrial range of Displays,

CDS also offers industrial TFT LCDs,Our displays are used in: touch screen vending machines, automotive touch screen displays, vending machine display panel, Touch screen vending, TFT Automotive, LCD Dislay panel kits, Touch screen TFT monitors, LCD Display components, LCD Screen components,  and POS LCD Displays.As you can see from the tables above we have sizes including:  8.8 inches, 4.3 inch LCD Display, 10.1″ TFT LCD,  3.5 inch LCD Display, 4.3 inch display, 3.5 inch TFT LCD Display, 4.3″ screen, 7 inch LCD panel, 3 inch LCD Displays, and 4.3″ TFT LCDs as well as other small LCD Display screens.We have options on and equivalents to the following displays and TFT panel manufacturers:  Raystar, Kingtech LCD, Digital View, OLED modules, OLED products, Powertip LCD Displays, Data Vision LCD, LG TFT Display, Tianma NLT, Powertip Displays, Mitsubishi LCD Displays, DMC components, Kyocera LCDs, NLT Technologies Ltd, Sharp LCD TFT modules, LCD manufacturers in the USA, PMOLED Displays, innolux display corp, Industrial touchscreens, A Grade TFT LCD Displays, Panoramic TFT Displays, Samsung TFT Displays, Touchscreen components, Transparent TFT Displays, Touchscreen components,  TFT LCD controllers, as well as other TFT LCD manufacturers and Liquid crystal Display manufacturers.

CDS offers the widest range of displays and touchscreens including Abon touchscreens, Ampire LCD distributor, alternative Prisma interface baord supplier including Prisma iiia, Solomon Goldentek, Panasonic TFT, Winmate display, USB IO, and Apollo monitors

Our range includes AMOLED, circular displays, circular monitors, circular screens, circular TFT screens, round displays, Round TFT LCD displays, TFT AMOLEDs, TFT and IPS, TFT display interface microcontroller, TFT LCD or AMOLED, TFT LCD super AMOLED, WXGA TFT Displays, and WXGA TFT screens

As well as large format displays CDS also offers DSI TFT Display, large monochrome LCD displays, mono displays, mono OLEDC displays, mono TFT LCDs, monochrome displays, PCT Touchscreens, projected capacitive touch PCT technology, sq monitors and squid IDS.

CDS added a number of additional controller boards nd accessories which include TFT adaptor boards, TFT boards, TFT display controller boards, USB c LCD controller, USB touch kit, resistive touch screen, TFT accessories com, LCD controller board, LCD controller board USB c, LCD controller board, HDMI to MiPi DSI board, HDMI to MiPi DSI bridge, HDMI to MiPi LCD controller board, EDP adaptor bard, elite C microcontroller, Displaylink DL 3000 .

Whether it be bar type LCDs or any of CDS display solutions or many TFT displays we can help with comparing mipi dsi vs lvds interfces or mipi to edp wch can include use on pos shelf displays and rgb epaper for example.

Some companies have individual demands and requirements on their LCD panels and that`s why our liquid crystal displays are so individual. We offer individualised display solutions for nearly every requirement. Kit with LCD modules with controller cards and cable set

The drive electronics, cable sets and display systems, available at distronik, are perfectly adapted to your individual wishes and requirements. These display kits are not only compiled, but also tested. The advantages are clear: easy and quick installation of your industrial display and control electronics. The components of our display kits work perfectly together so you don`t have to matter about it.

The biggest advantage of our display solution is that you only have one supplier. That guarantees operative TFT display kits for your visualisation systems.

Get rich colors, detailed images, and bright graphics from an LCD with a TFT screen. Our standard Displaytech TFT screens start at 1” through 7” in diagonal size and have a variety of display resolutions to select from. Displaytech TFT displays meet the needs for products within industrial, medical, and consumer applications.

TFT displays are LCD modules with thin-film transistor technology. The TFT display technology offers full color RGB showcasing a range of colors and hues. These liquid crystal display panels are available with touchscreen capabilities, wide viewing angles, and bright luminance for high contrast.

Our TFT displays have LVDS, RGB, SPI, and MCU interfaces. All Displaytech TFT LCD modules include an LED backlight, FPC, driver ICs, and the LCD panel.

We offer resistive and capacitive touch screens for our 2.8” and larger TFT modules. Our TFT panels have a wide operating temperature range to suit a variety of environments. All Displaytech LCDs are RoHS compliant.

We also offer semi-customization to our standard TFT screens. This is a cost-optimized solution to make a standard product better suit your application’s needs compared to selecting a fully custom TFT LCD. Customizations can focus on cover glass, mounting / enclosures, and more - contact us to discuss your semi-custom TFT solution.

Winstar is a global leading Manufacturer of TFT LCD display based in Taiwan and China.  Winstar offers a wide product range of small to medium sizes TFT display modules in sizes ranging such as 2.4″ TFT LCD, 2.8″ TFT LCD, 3.2″ TFT LCD, 3.5″ TFT Display, 4.3 inch TFT LCD, 5 TFT LCD, 5.6 TFT LCD, 5.7 inch Display,  7 ” TFT LCD, 8″ TFT, 9″ TFT, 10.1″ TFT LCD, 10.2″ TFT LCD, 12.1″ TFT LCD , 12.3″ TFT LCD (diagonal size of the active area) and so on .  There are more than 200 TFT standard models listed on this website; furthermore, almost each item is acceptable to derivate from the standard items to meet the customers’ requirement.Winstar TFT displays are qualified under industrial standard including standard TFT-LCD modules, IPS TFT, High brightness TFT LCD (sunlight readable display), TFT panels with controller boards, Bar Type TFT, Wide Temperature TFT LCD, Winstar Clever System TFT and Touch screen display.  These displays include landscape or portrait modes.  Winstar has Mono TFT displays and full color TFTs in line, these displays are available in various resolutions as well as touch screen optional in resistive and projected capacitive (PCAP touch screen) technology.  Many of our TFT display modules have more than one interface available including MCU, RGB, TTL, LVDS and MIPI DSI.  Winstar TFT modules are perfect for a number of applications including industrial control, coffee machine, medical equipment, POS system, automation, GPS navigator, white goods, energy control, telecoms, medical equipment and etc.

Distributor of component LCDs for equipment which provide high-contrast ratio, color saturation, luminance and performance enhancements such as advanced wide viewing (AWV) for true color fidelity, super-high brightness (SHB) and wide temperature range. Focus on industrial, instrumentation, hand-helds, medical and other low-to-medium volume markets. High-bright LED backlights for outdoor use. LVDS interfaces decrease EMI. Factory installed touch screen solutions. 3.5" to 12.1" QVGA, HVGA, VGA, WVGA, SVGA, XGA, WXGA. Also distributes other related products including LED drivers, lamps, indicators, LED assemblies, segment displays, LED mounts, LEDs, and light pipes. Distributor of electronic components, hardware and fasteners and provides design/value engineering support, fulfillment strategies, procurement services and transactional models to meet specific needs and priorities.

Technology trends in backplane technology are driving higher gas demand in display manufacturing. Specific gas requirements of process blocks are discussed, and various supply modes are reviewed.

Since its initial communalization in the 1990s, active matrix thin-film-transistor (TFT) displays have become an essential and indispensable part of modern living. They are much more than just televisions and smartphones; they are the primary communication and information portals for our day-to- day life: watches (wearables), appliances, advertising, signage, automobiles and more.

There are many similarities in the display TFT manufacturing and semiconductor device manufacturing such as the process steps (deposition, etch, cleaning, and doping), the type of gases used in these steps, and the fact that both display and semiconductor manufacturing both heavily use gases.

However, there are technology drivers and manufacturing challenges that differentiate the two. For semiconductor device manufacturing, there are technology limitations in making the device increasingly smaller. For display manufacturing, the challenge is primarily maintaining the uniformity of glass as consumers drive the demand for larger and thinner displays.

While semiconductor wafer size has maxed because of the challenges of making smaller features uniformly across the surface of the wafer, the size of the display mother glass has grown from 0.1m x 0.1m with 1.1mm thickness to 3m x 3m with 0.5mm thickness over the past 20 years due to consumer demands for larger, lighter, and more cost-effective devices.

As the display mother glass area gets bigger and bigger,so does the equipment used in the display manufacturing process and the volume of gases required. In addition, the consumer’s desire for a better viewing experience such as more vivid color, higher resolution, and lower power consumption has also driven display manufacturers to develop and commercialize active matrix organic light emitting displays (AMOLED).

In general, there are two types of displays in the market today: active matrix liquid crystal display (AMLCD) and AMOLED. In its simplicity, the fundamental components required to make up the display are the same for AMLCD and AMOLED. There are four layers of a display device (FIGURE 1): a light source, switches that are the thin-film-transistor and where the gases are mainly used, a shutter to control the color selection, and the RGB (red, green, blue) color filter.

The thin-film-transistors used for display are 2D transitional transistors, which are similar to bulk CMOS before FinFET. For the active matrix display, there is one transistor for each pixel to drive the individual RGB within the pixel. As the resolution of the display grows, the transistor size also reduces, but not to the sub-micron scale of semiconductor devices. For the 325 PPI density, the transistor size is approximately 0.0001 mm2 and for the 4K TV with 80 PPI density, the transistor size is approximately 0.001 mm2.

Technology trends TFT-LCD (thin-film-transistor liquid-crystal display) is the baseline technology. MO / White OLED (organic light emitting diode) is used for larger screens. LTPS / AMOLED is used for small / medium screens. The challenges for OLED are the effect of < 1 micron particles on yield, much higher cost compared to a-Si due to increased mask steps, and moisture impact to yield for the OLED step.

Although AMLCD displays are still dominant in the market today, AMOLED displays are growing quickly. Currently about 25% of smartphones are made with AMOLED displays and this is expected to grow to ~40% by 2021. OLED televisions are also growing rapidly, enjoying double digit growth rate year over year. Based on IHS data, the revenue for display panels with AMOLED technol- ogies is expected to have a CAGR of 18.9% in the next five years while the AMLCD display revenue will have a -2.8% CAGR for the same period with the total display panel revenue CAGR of 2.5%. With the rapid growth of AMOLED display panels, the panel makers have accel- erated their investment in the equipment to produce AMOLED panels.

There are three types of thin-film-transistor devices for display: amorphous silicon (a-Si), low temperature polysilicon (LTPS), and metal oxide (MO), also known as transparent amorphous oxide semiconductor (TAOS). AMLCD panels typically use a-Si for lower-resolution displays and TVs while high-resolution displays use LTPS transistors, but this use is mainly limited to small and medium displays due to its higher costs and scalability limitations. AMOLED panels use LTPS and MO transistors where MO devices are typically used for TV and large displays (FIGURE 3).

This shift in technology also requires a change in the gases used in production of AMOLED panels as compared with the AMLCD panels. As shown in FIGURE 4, display manufacturing today uses a wide variety of gases.

These gases can be categorized into two types: Electronic Specialty gases (ESGs) and Electronic Bulk gases (EBGs) (FIGURE 5). Electronic Specialty gases such as silane, nitrogen trifluoride, fluorine (on-site generation), sulfur hexafluoride, ammonia, and phosphine mixtures make up 52% of the gases used in the manufacture of the displays while the Electronic Bulk gases–nitrogen, hydrogen, helium, oxygen, carbon dioxide, and argon – make up the remaining 48% of the gases used in the display manufacturing.

The key ga susage driver in the manufacturing of displays is PECVD (plasma-enhanced chemical vapor deposition), which accounts for 75% of the ESG spending, while dry etch is driving helium usage. LTPS and MO transistor production is driving nitrous oxide usage. The ESG usage for MO transistor production differs from what is shown in FIGURE 4: nitrous oxide makes up 63% of gas spend, nitrogen trifluoride 26%, silane 7%, and sulfur hexafluoride and ammonia together around 4%. Laser gases are used not only for lithography, but also for excimer laser annealing application in LTPS.

Silane: SiH4 is one of the most critical molecules in display manufacturing. It is used in conjunction with ammonia (NH3) to create the silicon nitride layer for a-Si transistor, with nitrogen (N2) to form the pre excimer laser anneal a-Si for the LTPS transistor, or with nitrous oxide (N2O) to form the silicon oxide layer of MO transistor.

Nitrogen trifluoride: NF3 is the single largest electronic material from spend and volume standpoint for a-Si and LTPS display production while being surpassed by N2O for MO production. NF3 is used for cleaning the PECVD chambers. This gas requires scalability to get the cost advantage necessary for the highly competitive market.

Nitrous oxide: Used in both LTPS and MO display production, N2O has surpassed NF3 to become the largest electronic material from spend and volume standpoint for MO production. N2O is a regional and localized product due to its low cost, making long supply chains with high logistic costs unfeasible. Averaging approximately 2 kg per 5.5 m2 of mother glass area, it requires around 240 tons per month for a typical 120K per month capacity generation 8.5 MO display production. The largest N2O compressed gas trailer can only deliver six tons of N2O each time and thus it becomes both costly and risky

Nitrogen: For a typical large display fab, N2 demand can be as high as 50,000 Nm3/hour, so an on-site generator, such as the Linde SPECTRA-N® 50,000, is a cost-effective solution that has the added benefit of an 8% reduction in CO2 (carbon dioxide) footprint over conventional nitrogen plants.

N2 On-site generators: Nitrogen is the largest consumed gas at the fab, and is required to be available before the first tools are brought to the fab. Like major semiconductor fabs, large display fabs require very large amounts of nitrogen, which can only be economically supplied by on-site plants.

Blended gases: Laser gases and dopants are supplied as blends of several different gases. Both the accuracy and precision of the blended products are important to maintain the display device fabrication operating within acceptable parameters.

The consumer demand for displays that offer increas- ingly vivid color, higher resolution, and lower power consumption will challenge display makers to step up the technologies they employ and to develop newer displays such as flexible and transparent displays. The transistors to support these new displays will either be LTPS and / or MO, which means the gases currently being used in these processes will continue to grow. Considering the current a-Si display production, the gas consumption per area of the glass will increase by 25% for LTPS and ~ 50% for MO productions.

To facilitate these increasing demands, display manufacturers must partner with gas suppliers to identify which can meet their technology needs, globally source electronic materials to provide customers with stable and cost- effective gas solutions, develop local sources of electronic materials, improve productivity, reduce carbon footprint, and increase energy efficiency through on-site gas plants. This is particularly true for the burgeoning China display manufacturing market, which will benefit from investing in on-site bulk gas plants and collaboration with global materials suppliers with local production facilities for high-purity gas and chemical manufacturing.

Huaersheng invested 160 mu display industrial park in 2022,which has the floorage of 12000 square matres. Park planning: 2 panel production lines of 370mm*470mm, 6full-automatic AMOLED production lines,30 COG full-automatic AMOLED production lines.

Kingtech is one of the leading TFT LCD display OEM/ODM manufacturers in China since 2003. Customization is allowed for projects such as industrial devices, medical, POS, logistics devices, smart home applications and etc.

To provide a one-stop LCD display solution. During the last 17 years, based on LCD manufacturing as our center, we gradually expand to the TFT capacitive touchscreen, driving board, software hardware design, and complete industrial computer solution.

As a professional LCD screen supplier/ LCD display supplier/ LCD panel company/ LCD module manufacturer, Kingtech LCD aims to provide a one-stop service and solve your problems. With a strong LCD Display module R & D team and strict quality management of IS09001, IS01400ATF16949 certificates.

Beijing STONE Technology co., ltd was established in 2010 and devoted itself to manufacturing and developing high-quality intelligent TFT LCD display modules.

Our vision is to become one of the world"s top display manufacturers in the industrial intelligent field. And providing top-quality products and professional technical services to customers all over the world.

Our core TFT LCD display modules integrate a CPU, flash memory, and touch screen in the hardware unit. Paired with an easy-to-use free GUI design software and complete instruction set, customers can avoid time-consuming accessories selection and system integration tasks. These units greatly reduce the workload in HMI development and make the entire process faster and easier.

The modules come with a UART TFT serial interface that can be controlled by any MCU through the simple but powerful instruction set like the 8051 series, AVR series, MSP430 Series, STM32 series, MC9S12, and Arduino series, among others.

Each TFT display LCD module has a wide range of applications, such as automated system control, vending machine functionality, intelligent lockers, electricity equipment (oiling machine, EV charger), elevators, smart home and office, precision instruments, and much more.

To date, we have delivered custom display solutions to over 3000 customers around the world. Our TFT LCD modules have been widely praised for their quality and performance and that is in large part thanks to our partners, including NI, Siemens, ThyssenKrupp, and many others. These long-term cooperative relationships have been mutually beneficial and we hope to continue a long history of success.