how to program lcd display factory

Before you get involved with LCD display programming, its critical you first choose the correct LCD display for your product. All LCD modules can be classified into one of two categories: those requiring a controller/driver chip and those that don"t.

Displays requiring a controller/driver chip to interface with your product require a programmer to write software code, sometimes referred to as firmware, to connect the LCD to the end product. Those that have a controller/driver are much easier and faster to program. Specifically, this article will address programming the character or alphanumeric displays with a parallel bus (a parallel bus LCD sends and receives 4 bits, 8 bits or 16 bits of data at a time).

The second category, those that don"t require a controller/driver chip, are called static or segment displays. This means that there is one connection on the LCD for each segment. Although this eliminates the controller chip, it requires a great deal of connections between the display and the customers product.

So what exactly is this all important piece of technology—the controller/driver (C/D)—that will make your life easier through quick and simple programming? It is a small microprocessor whose function is to convert the designers’ firmware/software into characters, numbers, and punctuation marks. The C/D makes it easy for the product designer to quickly program the character display. Inside each C/D is a character table, sometimes referred to as a character map or font table, which contains pre-loaded letters, numbers, and punctuation. The table allows the designer to call out the requested character by addressing the number of that character. In other words, the letter ‘T’ may be the number 27 and the n-dash (i.e. “-”) could be number 122. This eliminates the need to create each character from scratch and reduces the amount of time necessary to program the LCD module. In the font table shown below, the letter ‘P’ would be displayed when the designer calls the number sequence below.

D0=0, D1=0, D2=0, D3=0, D4 =0, D5=0, D6=1, D7=1. The letter Do, D1 and so on above means data bit 0, data bit 1 etc. Most character displays use eight data bits.

The character table contains 255 possible characters. This number of characters is sufficient for one language, but would be impossible to display every character in every language when limited to only 255 options. This challenge is solved by making use of a different C/D for each language. You can order a C/D for French, German and many other languages.

There are several manufactures of C/D’s including Seiko, Epson, Toshiba, and Sunplus. There are distinct advantages of having multiple makers in multiple places in the world. Specifically, you won’t have to worry about a delay in the supply chain that is the result from the constraint of the C/D being made by only one or two manufacturers. You don’t want anything to delay the launch of your product.

Character LCD displays contain 14 pins if no backlight is attached and 16 pins when an EL or LED backlight is included with the module. Below is a breakdown of each pin and the function of that pin. The function of these pins directly relates to your success at programming character LCD displays, so pay attention!

The Ground is necessary for the voltage and the contrast adjust to reference. Ground, also referred to as zero volts, is required on all electronic devices. Electrical ground is similar to the ground floor of a tall building. All the floors above the ground floor are positive and all the floors below the ground floor, the basement, are negative. The ground pin on the LCD is connected to the ground on the customer’s product

This is the Logic voltage necessary to drive the LCD. There are two common voltages for a character LCD, 3.3V (this is equal to two "aa" batteries in series) and 5V.

It is possible to order a character LCD with both a positive and negative voltage. This option is not very common and is seen in replacing older discontinued displays.

We do not recommend using the same Ground and VDD connections to supply both your LCD logic and your LED backlight. It is better to use a separate power for your backlight which is what pins 15 and 16 or the A and K tab on the side of the LCD are designed for.

This is the connection for the contrast adjust. This function is to modify the voltage between VDD and Ground and then to adjust the contrast. If you are not able to achieve the desired contrast, it may be necessary to add a resistor to the back of the printed circuit board. The addition of the resistor alleviates the low contrast issue.

Register Select has two positions: 1 (on or high) or 0 (off or low). When RS is low (0), the data is to be treated as an instruction such as ‘move the position of the cursor’ or ‘clear the screen’. When RS is high (1), the data being sent to the display is a letter, number or punctuation mark that is to be displayed on the screen.

The RW line is the "Read/Write" control line. When RW is low (0), the information on the data bus is being written to the LCD. When RW is high (1), the program is effectively querying (or reading) the LCD. Only one instruction ‘check LCD status’ is a read command. All others are write commands--so RW will almost always be set to low.

The data bits on a parallel LCD display can accept up to 8 bits of data at a time. It is possible to use just four of the eight data bits if your microcontroller lacks enough connections to drive all 8 bits; however, this is a slow transfer of information. The data bit lines are numbered DB and begin at number DB0, DB1 etc. up to DB7.

These two lines are called A for Anode and K for Cathode. Yes, it is strange to use the letter K for a word that starts with a C, but that is an entirely different subject!

The anode is the positive voltage for the backlight, while the K is the ground for the backlight. You have options when it comes to ordering your backlights; you can order an LCD display with either a 3.3V LED backlight or a 4.2V LED backlight.

One key component in LCD display programming is to make sure the controller driver you have designed will continue in production. Over time C/D suppliers will discontinue various models. So, the issue you solved with maintaining a steady supply chain does crop up again when models become obsolete. To mitigate the inconvenience, when the IC is discontinued, the LCD supplier will recommend a replacement or compatible controller. This is where the word ‘compatible’ does not mean ‘exact drop in equivalent’; however, we find that a compatible controller is an exact match 95% of the time. If you find yourself in that unlucky 5%, then you will either need to make a last-time buy of the controller that is being discontinued or change the software on your product to match the new controller.

Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.

The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.

Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.

The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.

Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.

In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.

LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.

According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.

The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.

First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.

The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.

First, the ITO film layer needs to be deposited on the TFT glass, so that there is a smooth and uniform ITO film on the whole TFT glass. Then, using ionized water, the ITO glass is cleaned and ready for the next step.

Next, a photoresist is applied to the glass on which ITO film is deposited, and a uniform photoresist layer is formed on the ITO glass. After baking for a period of time, the solvent of the photoresist was partially volatilized to increase the adhesion of the photoresist material to the ITO glass.

Ultraviolet light (UV) is used to illuminate the surface of the photoresist through a pre-made electrode pattern mask, which causes the photoresist layer to react. The photoresist is selectively exposed under ultraviolet light by covering the photoresist on the glass coated with the photoresist.

The exposed part of the photoresist is then washed away with the developer, leaving only the unexposed part, and the dissolved photoresist is then washed away with deionized water.

Then etch off the ITO film without photoresist covering with appropriate acid etching solution, and only retain the ITO film under the photoresist. ITO glass is conductive glass (In2O3 and SnO2). The ITO film not covered by photoresist is easy to react with acid, while the ITO film covered by photoresist can be retained to obtain the corresponding wire electrode.

Stripping: High concentration of alkali solution (NaOH solution) is used as a stripping solution to peel off the remaining photoresist on the glass so that ITO glass can form ITO graphics exactly consistent with the photolithography mask.

Rinse the basic label of glass with an organic solution and remove the photolithographic tape after reaction to keep the glass clean. This completes the first thin-film conductive crystal process, which generally requires at least five identical processes to form a complex and sophisticated pattern of electrodes on the glass.

This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.

The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.

As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.

As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.

Then, the organic polymer directional material is coated on the surface of the glass, that is, a uniform directional layer is applied to the appropriate position of ITO glass by the method of selective coating. Meanwhile, the directional layer is cured.

Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.

After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.

Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.

Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.

As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process

Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.

A polarizer is an optical plate that allows only light from a certain direction to pass through. It is an optical element that converts natural light into straight polarized light. The mechanism of action is to make the vertical direction light pass through the straight incident light after passing through the vertical polarizer, and the other horizontal direction light is absorbed, or use reflection and scattering and other effects to make its shade.

When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.

The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.

Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission

Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.

The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board

The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.

LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.

However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.

First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.

CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.

With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.

However, no matter CCFL backlight or LED backlight is placed in various ways, the nature of the backlight source cannot be a surface light source, but a linear light source or point light source. Therefore, other components are needed to evenly distribute the light to the whole surface. This task is accomplished by the diffuser plate and diffuser plate.

On the transparent diffuser plate, point-like printing can block part of the light. The LED backlight on the side drives the light from the side of the diffuser plate, and the light reflects and refracts back and forth in the diffuser plate, distributing the light evenly to the whole surface. Point-like printing blocks part of the light, screening the light evenly like a sieve.

At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.

The backlight system also includes a backlight module laminator, located behind the backplane. In the CCFL backlight era, you can often see the long strip laminator like the one above, with each coil responsible for a set of tubes.

However, it is much simpler to use a side white LED as a backlight. The small circuit board on the far left of the figure above is the backlight of the LED.

Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.

After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.

However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.

Liquid Crystal Displays or more commonly known as LCDs are one of the most common electronic components which help us interact with an equipment or a device. Most personal portable equipment and even gigantic industrial equipment utilize a custom segment display to display data. For many portable consumer electronics, a segment LCD display is one of the biggest contributors to the overall cost of the device, hence designing a custom segment display can drive the cost down while also utilizing the display area in the most optimum manner. These displays have the lowest cost per piece, low power requirements, and a low tooling fee too.

At first thought, designing a custom segment LCD might look like a Herculean task, but trust me that it is easier than it seems. In this article, we have summarised and compared the display types and available technologies which are required to construct a custom segment LCD. We have also provided a flowchart that can act as a step-by-step guide while you design your own custom LCD. We have also provided the process we followed, a require gathering sheet we used for communicating our needs to the manufacturer, and a few other data and the quotation we received from the manufacturer.

Icons: A silhouette of any shape can be placed on the glass which enhances the ability to display data. For example, a symbol of a heart can be made to denote heart rate or an icon for a low battery to show that the battery needs to be charged. Icons are counted as a single pixel or segment and can give a lot more details than similar-sized text.

LCD Bias– It denotes the number of different voltage levels used in driving the segments, static drives (explained later in this article) only have 2 voltage levels or 2 bias voltage while multiplex drives have multiple voltage levels. For example, 1/3 will have 4 bias voltages.

LCDs utilizes the light modulating properties of liquid crystals which can be observed by using polarizing filters. Polarizing filters are special materials that have their molecules aligned in the same direction. If the light waves passing through polarisers have the same orientation as the filter, then the molecules of lights are absorbed by the filter, hence reducing the intensity of light passing through it, making it visible.

In Layman’s language, when an electric current is applied to the electrodes, i.e. to the segment line and common line, it twists the Liquid Crystals w.r.t to the polarizing filter, obstructing the light in that particular area as shown in the figure below. Hence, that area becomes darker and prominent.

A custom LCD is important for maximizing the efficiency of the display area by adding custom symbols and characters. It also helps in reducing the cost and improving energy efficiency of the product. A higher number of custom symbols and specified placement of numerical and alphanumerical characters make the display more informative and readable for the user. This makes it look better than the plain old boring displays we get in the market. Furthermore, we can specify the viewing angle, contrast, and other specifications which can increase durability or give a better value for money for our intended usage.  A typical Custom Segment display is shown below, we will also show you how to design and fabricate the same further in the article.

The LCD display doesn’t emit any light of its own, therefore it requires an external source of illumination or reflector to be readable in dark environments.

While designing a custom segment LCD display, we have the leverage of choosing a lot of parameters that affect the final product. From the color of the display to the illumination technique and color of illumination as well as the type of input pins. Some important considerations we need to take while designing a custom 7 segment display are - the type of display, i.e. positive or negative, illumination method, driving technique, polarising type, and connection method. All these design criteria are explained below:

Positive and negative displays can be easily distinguished by the colour of the background and characters. Some common differences between the positive and negative displays are:

So, which one should you choose? When the displays are to be used in areas with higher ambient light, we should select positive segment LCD display as it has better visibility than negative segment LCD displays without using a backlight.

As we know that LED displays don’t emit any light, hence to illuminate it and make it visible in a dark environment, we can use different methods of illumination. The most common LCD Illumination methods are compared below:

For displays that need to be used for budget-friendly devices that should be small and rugged, LED lights are preferred for the displays due to the high durability and low cost of operations. For high brightness, CCFL and Incandescent lights can be used.

A polarizer film is the most important component of an LCD display, which makes it possible to display characters by controlling the light. There are 3 types of polarizers that can be used in the LCD display, the properties and difference are given below:

If your products need to be used with a switchable backlight, then trans-reflective reflectors are best to be used for front reflectors. If the device has to be used without backlight, then we can select a reflective polarizer for the back-panel as it gives the best contrast ratio.

Displays can be categorized into two types, passive displays, and active display, passive displays are simpler to construct as they have 2 connections at each segment, the conductors comprise of an Indium Tin Oxide to create an image, whereas the active displays use thin-film transistors (TFT) arranged in a grid. The name is due to its ability to control each pixel individually.

If your displays have fewer segments, then static LCD drive is preferred as it is easier to control and cheaper to construct, and has a better contrast ratio. But let’s say that if the number of segments in the display are more than 30-40 then a multiplex LCD drive should be preferred as it has multiple common pins, hence reducing the total number of pins required to drive the display.

Choosing a connector type!!! For the prototyping phase or if you need to connect your LCD display on a Microcontroller directly, a pin type connector is the best and most economical option you have. If you need to connect your LCD display in a final product with a high volume of production which also requires to be extremely durable, but at the same time should not take up a lot of space, a Flex type LCD Connector will work best for you

LCDs have limited viewing angles and when seen from an angle they lose contrast and are difficult to be observed.  The viewing angle is defined by the angles perpendicular to the center of the display towards its right, left, up, and down which are denoted by the notations 3:00, 9:00, 12:00, and 6:00 respectively. The viewing angle of LCD can be defined as the angle w.r.t. to the bias angle at which the contrast of segments is legible.

To improve the viewing angle in an LCD, a Bias is incorporated in the design which shifts the nominal viewing angle with an offset. Another technique is to increase the Voltage, it affects the bias angle, making the display crisper when viewed from a direction.

For example, the viewing angle of a TN type TFT LCD is 45-65 degrees. Extra-wide polarising film (EWP) can increase the viewing angle by 10 degrees, using an O film polariser can make the viewing angles 75 degrees but these come at a cost of reduced contrast.

Anti-glare filters are bonded with the top polarising filters using adhesive. It improves the viewability by re-directing light waves so they don’t reflect back towards the viewer thus reducing glare. Newer materials are capable of reducing the front glare by up to less than 0.3%.

LCD Control chip or LCD driver chips can be mounted on the flex cable, display, or externally on a PCB. The placement of LCD control chip can affect the cost and size of the display. The 2 most common methods of chip placement are-Chip of Board (COB)and Chip on Glass(COG) which are described below:

We planned to design an air quality monitoring system for which we needed a custom segment LCD panel for an air quality monitoring device. Our product needs to display the following data: 2.5-micron and 10-micron particulate matter (PM) suspended in the air; the units should be in parts per million (PPM). CO2 in the air in PPM along with total volatile organic compounds present in the air in parts per billion (PPB). To make the product more usable, we included time in 24-hour format, Temperature in ºC, Battery status, loudspeaker status, Bluetooth status, and Wi-Fi status. And for some personal touch, we also added how good the air quality in the room is by using 3 different smileys.

We realized that it was impossible to provide all these data in a generic LCD available in the market, thus decided to build a custom LCD for our project.

A step-by-step flowchart is shown below to walk you through each and every step of selecting components and getting your custom segment LCD manufactured.

We started by listing down our requirements and drew a mock-up of the display on paper. After finalizing the placement of all the segments and icons on the prototype sketch of the display, we then decided which all icons and segments have to be kept on for the whole time and which needs to be driven. Realizing that there are too many segments, characters and icons, hence we selected a multiplex drive with 8 common pins which helped us bring down the total pins from an estimated 180 pins to less than 40 pins.

Since the device was meant to be used inside houses and offices, which are more often than not well lit and protected from environmental conditions, we opted for a positive mode display. For superior contrast ratio and better viewing angle, we chose a Film Super Twisted Nematic Display (FSTN) with a drive condition of 1/8 Duty and bias of 1/4.

Usually, the displays are mounted at a height of 4.5 feet from the ground, thus the viewing direction was selected to be 12"O clock with an operating frequency of 64Hz. We selected a Transmissive polarizer for the front glass and a reflective polarizer for the rear glass so that the natural light can pass through the front panel and the display can achieve the maximum contrast without the need for backlighting and we opted for the pin type connectors as they are easy for prototyping and are suitable for harsh environment with a lot of vibrations and shocks which best suited our purpose.

In the above image of a custom display design, we sent to the manufacturer, the red lines over multiple characters indicate that all these are considered as a single segment. For the sake of simplicity, we added test like T, S, U, B to denote Text, Symbols, Units, and Battery respectively. These characters were followed by numbers to simplify communication between us and the manufacturer. For example, if we needed any particular text or symbol to remain on, we can easily specify that to the manufacturer by using the corresponding text for that segment.

We mailed our requirements to multiple LCD manufacturers, (you will find a lot of LCD manufacturers on the Internet). Most LCD manufacturers have competitive pricing, and reply within a week. A sample requirement sheet is shown above which a customer needs to fill to specify all the details to the manufacturer.

This is a sample Custom Segment LCD quotation we got from one of the manufacturers. As you can see, the cost is based on the quantity. Higher the quantity, lower the cost. Apart from the cost per quantity, there is one more component called tooling fees. Tooling fee is a one-time fee charged by the manufacturer. It is for the technical design, support, and customization of the product. Customization of PCB or tooling of LCD can drive the tooling price higher or lower.

The tooling time and cost depend on how detailed and accurate designs you sent to the manufacturer. They then send the exact dimensions and technical details of the product they will be manufacturing. Once you confirm the design, they manufacture and ship the product which might take 4-8 weeks to arrive depending on the size of the order and mode of transportation selected.

A custom segment LCD can help you personalize your product while also saving the overall cost of your product. The whole process will take you around 2-3 months, which will include the designing phase, prototyping phase, and getting your custom segment LCDs delivered to your doorstep. Higher ordering quantity will reduce the cost per piece of each unit, thus driving down the cost of your final product.

LED displays have been installed in manufacturing environments for years. Now there is a new, revolutionary standard that will instantly provide all of your plant employees with real-time, critical information, saving time and money – daily!

Display vital machine information, data, statistics, and disseminate that information directly to the people who need to see it the most. The workers on your production floor.

Pull your data from any network connected source. This can be anywhere on your intranet or even anywhere you can reach on the internet – world wide web (www). Allow your Ethernet connected PLC to send data directly to the display. Push or pull data from a centralized data collection PC. Update the display’s data elements from a centralized database. Let your current enterprise structure be your guide.

We will make it easy using XML data packets or SOAP application programming interface. This means no proprietary interfaces, syntax structures, or programming languages to learn.  This flexibility also provides for ease of re-deployment if your needs for the display changes. No longer are you tied to proprietary software or servers.

New Vision Display is a custom LCD display manufacturer serving OEMs across diverse markets. One of the things that sets us apart from other LCD screen manufacturers is the diversity of products and customizations we offer. Our LCD portfolio ranges from low-cost monochrome LCDs to high-resolution, high-brightness color TFT LCDs – and pretty much everything in between. We also have extensive experience integrating LCD screen displays into complete assemblies with touch and cover lens.

Sunlight readable, ultra-low power, bistable (“paper-like”) LCDs. Automotive grade, wide operating/storage temperatures, and wide viewing angles. Low tooling costs.

Among the many advantages of working with NVD as your LCD screen manufacturer is the extensive technical expertise of our engineering team. From concept to product, our sales and technical staff provide expert recommendations and attentive support to ensure the right solution for your project.

In addition, our extensive technology portfolio and manufacturing capabilities enable us to deliver high-quality products that meet the unique specifications of any application. To learn more about what makes us the display manufacturer for your needs, get in touch with us today.

As a leading LCD panel manufacturer, NVD manufactures custom LCD display solutions for a variety of end-user applications: Medical devices, industrial equipment, household appliances, consumer electronics, and many others. Our state-of-the-art LCD factories are equipped to build custom LCDs for optimal performance in even the most challenging environments. Whether your product will be used in the great outdoors or a hospital operating room, we can build the right custom LCD solution for your needs. Learn more about the markets we serve below.

Ready to get started or learn more about how we can help your business? Call us at +1-855-848-1332 or fill out the form below and a company representative will be in touch within 1 business day.

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Displaytech, a SEACOMP division, is a reliable LCD display manufacturer providing displays for many of today"s products. Founded in 1989, Displaytech offers over 25 years of supplying displays. Since then, our LCD product offerings have expanded dramatically as well as our manufacturing capabilities. Our team is highly-experienced in designing, engineering, and manufacturing electronic products that feature an embedded LCD display. The Displaytech brand was acquired by SEACOMP in 2012.

Our customer base ranges from small to large companies including many Tier 1 multinational corporations. Our displays are found in a variety of products such as consumer white-goods, industrial controls, connected home automation, medical devices, and more.

Displaytech is also an Authorized Microchip Design Partner and Graphics Design Partner Specialist. We offer exceptional hardware and software engineering expertise focused on Microchip PIC24 and PIC32 microcontrollers. All of our development tools are built with Microchip compatibility in mind. Displaytech is capable of providing anything from simple technical support to complex product design for LCD based embedded devices.

Purchase Displaytech products by contacting us directly for large volume orders through this website. We also have online distribution channels through Arrow, Digi-Key, Mouser, and RS Components. In addition, we have global distributors and reps that sell our LCD products.

Showcase high quality graphics and images on our 800 x 480 7” TFT display! The DT070CTFT LCD module is an upgraded version to our DT070ATFT module. Compared to the previous model, this new 7 inch display offers improved viewing angle and brighter LEDs. The DT070CTFT also uses the Himax HX8264E + HX8664B display drivers. This LCD display is available with a resistive or capacitive touchscreen panel.

Samsung Display will shut down its LCD production at the end of June, full six months ahead of the previously announced schedule. Industry insiders revealed competition has been too fierce and Samsung Group wanted to limit losses.

Reports from Display Supply Chain Consultants revealed the price of an LCD is 36.6% of what it used to be in January 2014, the component’s peak production period. This is in no small part due to makers like BOE from China and AU Optronics from Taiwan to join the battle and offer lower prices to clients.

The LCD business was initially scheduled to close in 2020 but with the arrival of COVID-19 and the need of affordable devices for home entertainment (including cheap smartphones and tablets), Samsung decided to postpone this major step.

Company representatives were unavailable for comment and so far we have no info on investment plan details. We expect to learn more once Q2 ends and earnings reports come out in late July.

Our company specializes in developing solutions that arerenowned across the globe and meet expectations of the most demanding customers. Orient Display can boast incredibly fast order processing - usually it takes us only 4-5 weeks to produce LCD panels and we do our best to deliver your custom display modules, touch screens or TFT and IPS LCD displays within 5-8 weeks. Thanks to being in the business for such a noteworthy period of time, experts working at our display store have gained valuable experience in the automotive, appliances, industrial, marine, medical and consumer electronics industries. We’ve been able to create top-notch, specialized factories that allow us to manufacture quality custom display solutions at attractive prices. Our products comply with standards such as ISO 9001, ISO 14001, QC 080000, ISO/TS 16949 and PPM Process Control. All of this makes us the finest display manufacturer in the market.

Without a shadow of a doubt, Orient Display stands out from other custom display manufacturers. Why? Because we employ 3600 specialists, includingmore than 720 engineers that constantly research available solutions in order to refine strategies that allow us to keep up with the latest technologiesand manufacture the finest displays showing our innovative and creative approach. We continuously strive to improve our skills and stay up to date with the changing world of displays so that we can provide our customers with supreme, cutting-edge solutions that make their lives easier and more enjoyable.

Customer service is another element we are particularly proud of. To facilitate the pre-production and product development process, thousands of standard solutions are stored in our warehouses. This ensures efficient order realization which is a recipe to win the hearts of customers who chose Orient Display. We always go to great lengths to respond to any inquiries and questions in less than 24 hours which proves that we treat buyers with due respect.

Choosing services offered by Orient Display equals a fair, side-by-side cooperation between the customer and our specialists. In each and every project, we strive to develop the most appropriate concepts and prototypes that allow us to seamlessly deliver satisfactory end-products. Forget about irritating employee turnover - with us, you will always work with a prepared expert informed about your needs.

In a nutshell, Orient Display means 18% of global market share for automotive touch screen displays, emphasis on innovation, flexibility and customer satisfaction.Don"t wait and see for yourself that the game is worth the candle!

Our new line of 10.1” TFT displays with IPS technology are now available! These 10.1” IPS displays offer three interface options to choose from including RGB, LVDS, and HDMI interface, each with two touchscreen options as capacitive or without a touchscreen.

The new line of 3.5” TFT displays with IPS technology is now available! Three touchscreen options are available: capacitive, resistive, or without a touchscreen.

We know that December is often a planning and logistics heavy month. We want to let you know what to expect from your display supplier in the coming months. Chinese New Year Every year at this time, we at Crystalfontz are in mid-swing planning for Chinese New Year. Unfortunately for us but luckily for you, … Read more Display Supply Chain: What to Expect in 2021

The engineers at Crystalfontz are always working on new projects. Lately, the focus has been on tiny. How small? Recently they have evaluated using a part packaged in 0.4mm pitch 9-pin BGA, 1.3mm x 1.3mm: They are also looking at a 16-pin package that is 3mm x 3mm. The amount of power and complexity that … Read more Micro Tech

What is ISO Certification? ISO stands for International Organization for Standardization. It is an organization consisting of 161 national standards bodies based in Geneva, Switzerland. The purpose of ISO ensures an international standard of measuring and regulating products and services to ensure quality and safety at all points. From the ISO website: International Standards mean that consumers can have … Read more ISO 9001:2015 Certification for Crystalfontz

When working with a 20×4 character LCD, you might be surprised to see the controller set to 2-line mode: Write_To_LCD(COMMAND,0x38); //SET 2 LINE,5*8 FONT Why would a 4-line LCD’s controller be set to 2-line mode? It has to do with the way the LCD glass is laid out. Essentially the display is the right and … Read more FAQ: Why does the initialization code for a 20×4 LCD specify 2-line mode?

What is involved in ISO certification (and annual recertification) and what does it mean for a company to be ISO certified? This post takes a deeper look at everything involved in ISO certification for our LCD electronics-based company.

Confused about the differences between TFTs, LCDs, and OLEDs? What Do They Stand For? How Do They Work? TFT displays are also known as an “Active Matrix TFT LCD module” and have an array of thin film transistors fabricated on the glass that makes the LCD. There is one of these transistors for each pixel on the … Read more FAQ: What is the Difference Between a TFT, LCD, and OLED?

Sherman, set the wayback machine to 1985: We are going to take a look at the original HD44780 Data Sheet. Some time back, we wrote about the legendary HD44780 controller, to which the modern character LCD industry owes much of its existence. Having been in the business of designing embedded electronics for some time, we … Read more A Look Back in Tech History: The HD44780 Controller Data Sheet

Acronyms are easily recognizable and a quick shorthand when reading technical documents. But they can also be confusing when they are similar in appearance and what they represent. Memory and Character Generators New additions to the Crystalfontz Glossary: RAM, ROM, DDRAM, CGRAM, and CGROM. These glossary entries outline what these acronyms stand for and how … Read more RAM, ROM, GROM….What Do These Terms Mean?

Did you know that ePaper modules emulate ink used  for paper? Check out the meaning of the glossary term electrophoresis and how it relates to ePaper module displays. Need ePaper for Your Project? For assistance in determining what ePaper module is the best one for your application, please contact our knowledgeable and friendly support staff by email, phone, or … Read more A Quick ePaper Primer

Modern Character LCD display modules have been possible since 1987 when Hitachi introduced the HD44780 LCD controller. Since then, Hitachi no longer manufactures this integrated circuit (IC), but modern LCD controller ICs make it a point to be HD44780-compatible. Controller Compatibility The character LCD display modules offered by Crystalfontz America Inc. are no exception to … Read more The Legendary HD44780 Controller

Confused about the differences (and similarities) between OLEDs, PMOLEDs, and AMOLEDs? Quick Version: OLED stands for Organic Light Emitting Diode. PMOLED is Passive Matrix OLED — Passive Matrix Organic Light Emitting Diode. AMOLED is Active Matrix OLED. An Active Matrix OLED uses a TFT (Thin Film Transistor) transistor-per-pixel architecture. Learn More To find out more … Read more What is the Difference Between OLED, PMOLED, and AMOLED?