making lcd screen factory

Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.

The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.

Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.

The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.

Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.

In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.

LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.

According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.

The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.

First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.

The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.

This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.

The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.

As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.

As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.

Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.

After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.

Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.

Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.

As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process

Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.

When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.

The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.

Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission

Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.

The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board

The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.

LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.

However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.

First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.

CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.

With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.

On the transparent diffuser plate, point-like printing can block part of the light. The LED backlight on the side drives the light from the side of the diffuser plate, and the light reflects and refracts back and forth in the diffuser plate, distributing the light evenly to the whole surface. Point-like printing blocks part of the light, screening the light evenly like a sieve.

At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.

Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.

After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.

However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.

making lcd screen factory

Liquid crystal displays are commonly known as LCD, consist of liquid crystals that are activated by electric current, and they are used to display lines of alpha-numeric information (one or more lines) in a variety of devices, for example, fax machines, answering machines call counters, laptop computer screens, scientific instruments, portablecompact disc players,clocks, and so forth. The basis of LCD technology is the liquid crystal, a substance made of complicated molecules.

LCD uses a liquid crystal to produce a visible image. Liquid crystal displays are super-thin technology display screens that are generally used in laptop computer screens, TVs, cell phones, and portable video games.Liquid crystal displays (LCDs) have become the dominant technology in televisions and monitors in our homes and offices.

In an LCD, an electric current is used to switch segments of liquid crystals from a transparent phase to a cloudy phase, each segment forming part of a number or letter. The segments can also be in the shape of tiny dots or pixels, and they can be arranged in rows and columns. They are turned on and off individually to either block or allow polarized light to pass through. When the light is blocked, a dark spot is created on the reflecting screen.

Liquid crystal display (LCD) screens are manufactured by assembling a sandwich of two thin sheets of glass.  On one of the sheets are transistor “cells” formed by first depositing a layer of indium tin oxide (ITO), an unusual metal alloy that you can actually see through.  That’s how you can get electrical signals to the middle of a screen.  Then you deposit a layer of silicon, followed by a process that builds millions of precisely shaped transistor parts.  This patterning step is repeated to build up tiny little cells, one for each dot (known as a pixel) on the screen.  Each step has to be precisely aligned to the previous one within a few microns. Remember, the average human hair is 40 microns in diameter.

Generally, a brush is used toscrubat the same time to enhance the stripping effect. Then use DI water to clean and dry the glue crumbs. Generally, the above processes are calledlithography processes, which play a key role in LCD manufacturing.

Generally, the orientation materials for the production of low- and medium-grade LCDs are made of PA, that is, polyimide acid, which is made by the polymerization reaction of dianhydride and diamine at low temperature. It is dehydrated and cured at high temperature (the upper chemical layer is a kind of ring Chemical reaction), it becomes polyimide (PI). Polyimide has good chemical stability, excellent mechanical properties, high insulation, high-temperature resistance, high dielectric constant, radiation resistance, and non-flammability.

Screen printing is used for seal printing and thick layer printing. Flexo-Printing is used for polyimide layer printing and printing of thin layers with high precision.

Screen printing is a technology, where the print material is pressed by a squeegee through a mesh that is fixed on a frame. The mesh carries a photoresist layer with openings defining the pattern to be printed.

Flexo printing is offered in order to form polyimide layers in glass plates for LCD manufacturing. We can integrate these machines in an in-line production street or in a polyimide cluster, consisting of a polyimide printing machine, a coupled hot plate curing system and related automation incl. loading and unloading devices.

The glass coated with a photoresist is baked for a period of time at a certain temperature to volatilize the solvent in the photoresist and increase its adhesion to the glass surface. the glass will be processed by high temperature again, making the photoresist stronger.

Punctuation silkscreen is used to connect the circuits of the LCD because there are 2 glasses of the LCD. up one and down. Only the pin side glass has an electricity connection, that dots are for supplying electricity for the glass which doesn’t have electricity. that dots are for supplying electricity for the glass which doesn’t have electricity.

The system of roller lamination is that after an inclined stage which sucks and holds the film, then touches the roller at the film tip portion, and laminates the film to the cover glass by roller pressure and the movement of the lamination stage. The screen lamination system is a method of entirely sucking and holding the film in an adsorption mesh sheet and laminating it by a roller pressure through a mesh.

Usually, a pair of ITO glasses can make multiple liquid crystal cells. In order to expose the LCD filling port, the glass must be appropriately cut into strips or granules.

This stage includes filling the liquid crystal into the prepared empty cell and sealing the filling hole so that the liquid crystal cell is basically made. Generally, a special liquid crystal filling machine is used to form a vacuum in the liquid crystal cell, and then the liquid crystal is filled into the LCD cell by the pressure difference and the capillary action of the liquid crystal cell.

Use a sealing material (such as a sealing resin) to block the opening of the filled liquid crystal box. Wipe clean the liquid crystal on the sealing surface of the filled LC liquid crystal box, apply a certain amount of UV sealing glue, and then irradiate it with ultraviolet rays to cause the glue itself to chemically react and interact.Coupling and polymerizationto form a firm seal to prevent the liquid crystal in the screen from leaking to the outside, and also prevent external contaminants from intruding into the liquid crystal in the screen.

Detection Visuallyinspects the appearance and background color of semi-finished LCD products under the polarized light table and picks out the unqualified products.

The electrical testis to check the display graphics, electrical and functional defects, and other appearance defects of the LCD screen under the power-on state.

This is the most important point in LCD manufacturing, where silkscreens are used for printing. High-resolution silkscreens have more than 130 meshes per cm, enabling them to print lines with a width down to 50µm. The layer thickness is in the range of 10µm normally, which is regarded as a “thick” layer in LCD manufacturing.

making lcd screen factory

Liquid Crystal Displays or more commonly known as LCDs are one of the most common electronic components which help us interact with an equipment or a device. Most personal portable equipment and even gigantic industrial equipment utilize a custom segment display to display data. For many portable consumer electronics, a segment LCD display is one of the biggest contributors to the overall cost of the device, hence designing a custom segment display can drive the cost down while also utilizing the display area in the most optimum manner. These displays have the lowest cost per piece, low power requirements, and a low tooling fee too.

At first thought, designing a custom segment LCD might look like a Herculean task, but trust me that it is easier than it seems. In this article, we have summarised and compared the display types and available technologies which are required to construct a custom segment LCD. We have also provided a flowchart that can act as a step-by-step guide while you design your own custom LCD. We have also provided the process we followed, a require gathering sheet we used for communicating our needs to the manufacturer, and a few other data and the quotation we received from the manufacturer.

LCD Bias– It denotes the number of different voltage levels used in driving the segments, static drives (explained later in this article) only have 2 voltage levels or 2 bias voltage while multiplex drives have multiple voltage levels. For example, 1/3 will have 4 bias voltages.

LCDs utilizes the light modulating properties of liquid crystals which can be observed by using polarizing filters. Polarizing filters are special materials that have their molecules aligned in the same direction. If the light waves passing through polarisers have the same orientation as the filter, then the molecules of lights are absorbed by the filter, hence reducing the intensity of light passing through it, making it visible.

A custom LCD is important for maximizing the efficiency of the display area by adding custom symbols and characters. It also helps in reducing the cost and improving energy efficiency of the product. A higher number of custom symbols and specified placement of numerical and alphanumerical characters make the display more informative and readable for the user. This makes it look better than the plain old boring displays we get in the market. Furthermore, we can specify the viewing angle, contrast, and other specifications which can increase durability or give a better value for money for our intended usage.  A typical Custom Segment display is shown below, we will also show you how to design and fabricate the same further in the article.

The LCD display doesn’t emit any light of its own, therefore it requires an external source of illumination or reflector to be readable in dark environments.

While designing a custom segment LCD display, we have the leverage of choosing a lot of parameters that affect the final product. From the color of the display to the illumination technique and color of illumination as well as the type of input pins. Some important considerations we need to take while designing a custom 7 segment display are - the type of display, i.e. positive or negative, illumination method, driving technique, polarising type, and connection method. All these design criteria are explained below:

So, which one should you choose? When the displays are to be used in areas with higher ambient light, we should select positive segment LCD display as it has better visibility than negative segment LCD displays without using a backlight.

As we know that LED displays don’t emit any light, hence to illuminate it and make it visible in a dark environment, we can use different methods of illumination. The most common LCD Illumination methods are compared below:

A polarizer film is the most important component of an LCD display, which makes it possible to display characters by controlling the light. There are 3 types of polarizers that can be used in the LCD display, the properties and difference are given below:

If your displays have fewer segments, then static LCD drive is preferred as it is easier to control and cheaper to construct, and has a better contrast ratio. But let’s say that if the number of segments in the display are more than 30-40 then a multiplex LCD drive should be preferred as it has multiple common pins, hence reducing the total number of pins required to drive the display.

Choosing a connector type!!! For the prototyping phase or if you need to connect your LCD display on a Microcontroller directly, a pin type connector is the best and most economical option you have. If you need to connect your LCD display in a final product with a high volume of production which also requires to be extremely durable, but at the same time should not take up a lot of space, a Flex type LCD Connector will work best for you

LCDs have limited viewing angles and when seen from an angle they lose contrast and are difficult to be observed.  The viewing angle is defined by the angles perpendicular to the center of the display towards its right, left, up, and down which are denoted by the notations 3:00, 9:00, 12:00, and 6:00 respectively. The viewing angle of LCD can be defined as the angle w.r.t. to the bias angle at which the contrast of segments is legible.

To improve the viewing angle in an LCD, a Bias is incorporated in the design which shifts the nominal viewing angle with an offset. Another technique is to increase the Voltage, it affects the bias angle, making the display crisper when viewed from a direction.

For example, the viewing angle of a TN type TFT LCD is 45-65 degrees. Extra-wide polarising film (EWP) can increase the viewing angle by 10 degrees, using an O film polariser can make the viewing angles 75 degrees but these come at a cost of reduced contrast.

LCD Control chip or LCD driver chips can be mounted on the flex cable, display, or externally on a PCB. The placement of LCD control chip can affect the cost and size of the display. The 2 most common methods of chip placement are-Chip of Board (COB)and Chip on Glass(COG) which are described below:

We planned to design an air quality monitoring system for which we needed a custom segment LCD panel for an air quality monitoring device. Our product needs to display the following data: 2.5-micron and 10-micron particulate matter (PM) suspended in the air; the units should be in parts per million (PPM). CO2 in the air in PPM along with total volatile organic compounds present in the air in parts per billion (PPB). To make the product more usable, we included time in 24-hour format, Temperature in ºC, Battery status, loudspeaker status, Bluetooth status, and Wi-Fi status. And for some personal touch, we also added how good the air quality in the room is by using 3 different smileys.

We realized that it was impossible to provide all these data in a generic LCD available in the market, thus decided to build a custom LCD for our project.

A step-by-step flowchart is shown below to walk you through each and every step of selecting components and getting your custom segment LCD manufactured.

We mailed our requirements to multiple LCD manufacturers, (you will find a lot of LCD manufacturers on the Internet). Most LCD manufacturers have competitive pricing, and reply within a week. A sample requirement sheet is shown above which a customer needs to fill to specify all the details to the manufacturer.

This is a sample Custom Segment LCD quotation we got from one of the manufacturers. As you can see, the cost is based on the quantity. Higher the quantity, lower the cost. Apart from the cost per quantity, there is one more component called tooling fees. Tooling fee is a one-time fee charged by the manufacturer. It is for the technical design, support, and customization of the product. Customization of PCB or tooling of LCD can drive the tooling price higher or lower.

A custom segment LCD can help you personalize your product while also saving the overall cost of your product. The whole process will take you around 2-3 months, which will include the designing phase, prototyping phase, and getting your custom segment LCDs delivered to your doorstep. Higher ordering quantity will reduce the cost per piece of each unit, thus driving down the cost of your final product.

making lcd screen factory

The cutting-edge G10 production line is a result of cutting-edge technology. To consistently manufacture LCD panels using the G10 glass substrates, each individual manufacturing process incorporates a range of unique know-how. Developed in collaboration with several world-leading production equipment manufacturers, SDP"s large-scale, one-of-a-kind manufacturing equipment delivers state-of-the-art accuracy and performance levels. One example is the photolithography machine, which is about the size of a tennis court. Our master-craftsmen operate and monitor this machine with the utmost care, to manufacture next-generation products.

making lcd screen factory

Display screen is everywhere nowadays. Do you still remember the TVs or computer monitors 20 years ago? They were quadrate, huge and heavy. Now let’s look at the flat, thin and light screen in front of you, have you ever wondered why is there such a big difference?

Actually, the monitors 20 year ago were CRT (Cathode Ray Tube) displays, which requires a large space to run the inner component. And now the screen here in your presence is the LCD(Liquid Crystal Display) screen.

As mentioned above, LCD is the abbreviation of Liquid Crystal Display. It’s a new display technology making use of the optical-electrical characteristic of liquid crystal.

STN LCD: STN is for Super-twisted Nematic. The liquid crystal in STN LCD rotate more angles than that in TN LCD, and have a different electrical feature, allowing STN LCD to display more information. There are many improved version of STN LCD like DSTN LCD (double layer) and CSTN LCD (color). This LCD is used in many early phones, computers and outdoor devices.

TFT LCD: TFT is for Thin Film Transistor. It’s the latest generation of LCD technology and has been applied in all the displaying scenario including electronic devices, motor cars, industrial machines, etc. When you see the word ‘transistor’, you may realize there’s integrated circuits in TFT LCD. That’s correct and the secret that TFT LCD has the advantage of high resolution and full color display.

In a simple way, we can divide TFT LCD into three parts, from bottom to top they are: light system, circuit system and light and color control system.In manufacturing process, we’ll start from inner light and color control system and then stretch out to whole module.

It’s accustomed to divide TFT LCD manufacturing process into three main part: array, cell and module. The former two steps are about the production of light and color control system, which contains TFT, CF (color filter) and LC (liquid crystal), named a cell. And the last step is the assembly of cell, circuit and light system.

This marks the end of this post. If you find it useful or want to know more about TFT LCD, just leave your comment below or contact us. We’re hearing!

making lcd screen factory

New Vision Display is a custom LCD display manufacturer serving OEMs across diverse markets. One of the things that sets us apart from other LCD screen manufacturers is the diversity of products and customizations we offer. Our LCD portfolio ranges from low-cost monochrome LCDs to high-resolution, high-brightness color TFT LCDs – and pretty much everything in between. We also have extensive experience integrating LCD screen displays into complete assemblies with touch and cover lens.

Sunlight readable, ultra-low power, bistable (“paper-like”) LCDs. Automotive grade, wide operating/storage temperatures, and wide viewing angles. Low tooling costs.

Among the many advantages of working with NVD as your LCD screen manufacturer is the extensive technical expertise of our engineering team. From concept to product, our sales and technical staff provide expert recommendations and attentive support to ensure the right solution for your project.

As a leading LCD panel manufacturer, NVD manufactures custom LCD display solutions for a variety of end-user applications: Medical devices, industrial equipment, household appliances, consumer electronics, and many others. Our state-of-the-art LCD factories are equipped to build custom LCDs for optimal performance in even the most challenging environments. Whether your product will be used in the great outdoors or a hospital operating room, we can build the right custom LCD solution for your needs. Learn more about the markets we serve below.

making lcd screen factory

Looking to take your project to the next level in terms of functionality and appearance? A custom LCD display might be the thing that gets you there, at least compared to the dot-matrix or seven-segment displays that anyone and their uncle can buy from the usual sources for pennies. But how does one create such a thing, and what are the costs involved? As is so often the case these days, it’s simpler and cheaper than you think, and [Dave Jones] has a great primer on designing and specifying custom LCDs.

We’re amazed at how low the barrier to entry into custom electronics has become, and even if you don’t need a custom LCD, at these prices it’s tempting to order one just because you can. Of course, you can also build your own LCD display completely from scratch too.

making lcd screen factory

Kingtech is one of the leading TFT LCD display OEM/ODM manufacturers in China since 2003. Customization is allowed for projects such as industrial devices, medical, POS, logistics devices, smart home applications and etc.

To provide a one-stop LCD display solution. During the last 17 years, based on LCD manufacturing as our center, we gradually expand to the TFT capacitive touchscreen, driving board, software hardware design, and complete industrial computer solution.

As a professional LCD screen supplier/ LCD display supplier/ LCD panel company/ LCD module manufacturer, Kingtech LCD aims to provide a one-stop service and solve your problems. With a strong LCD Display module R & D team and strict quality management of IS09001, IS01400ATF16949 certificates.

making lcd screen factory

To create an LCD, you take two pieces ofpolarized glass. A special polymer that creates microscopic grooves in the surface is rubbed on the side of the glass that does not have the polarizing film on it. The grooves must be in the same direction as the polarizing film. You then add a coating of nematic liquid crystals to one of the filters. The grooves will cause the first layer of molecules to align with the filter"s orientation. Then add the second piece of glass with the polarizing film at a right angle to the first piece. Each successive layer of TN molecules will gradually twist until the uppermost layer is at a 90-degree angle to the bottom, matching the polarized glass filters.

If we apply an electric charge to liquid crystal molecules, they untwist. When they straighten out, they change the angle of the light passing through them so that it no longer matches the angle of the top polarizing filter. Consequently, no light can pass through that area of the LCD, which makes that area darker than the surrounding areas.

Building a simple LCD is easier than you think. Your start with the sandwich of glass and liquid crystals described above and add two transparent electrodes to it. For example, imagine that you want to create the simplest possible LCD with just a single rectangular electrode on it. The layers would look like this:

The LCD needed to do this job is very basic. It has a mirror (A) in back, which makes it reflective. Then, we add a piece of glass (B) with a polarizing film on the bottom side, and a common electrode plane (C) made of indium-tin oxide on top. A common electrode plane covers the entire area of the LCD. Above that is the layer of liquid crystal substance (D). Next comes another piece of glass (E) with an electrode in the shape of the rectangle on the bottom and, on top, another polarizing film (F), at a right angle to the first one.

The electrode is hooked up to a power source like a battery. When there is no current, light entering through the front of the LCD will simply hit the mirror and bounce right back out. But when the battery supplies current to the electrodes, the liquid crystals between the common-plane electrode and the electrode shaped like a rectangle untwist and block the light in that region from passing through. That makes the LCD show the rectangle as a black area.

making lcd screen factory

LCD manufacturers are mainly located in China, Taiwan, Korea, Japan. Almost all the lcd or TFT manufacturers have built or moved their lcd plants to China on the past decades. Top TFT lcd and oled display manufactuers including BOE, COST, Tianma, IVO from China mainland, and Innolux, AUO from Tianwan, but they have established factories in China mainland as well, and other small-middium sizes lcd manufacturers in China.

China flat display revenue has reached to Sixty billion US Dollars from 2020. there are 35 tft lcd lines (higher than 6 generation lines) in China,China is the best place for seeking the lcd manufacturers.

The first half of 2021, BOE revenue has been reached to twenty billion US dollars, increased more than 90% than thesame time of 2020, the main revenue is from TFT LCD, AMoled. BOE flexible amoled screens" output have been reach to 25KK pcs at the first half of 2021.the new display group Micro LED revenue has been increased to 0.25% of the total revenue as well.

Established in 1993 BOE Technology Group Co. Ltd. is the top1 tft lcd manufacturers in China, headquarter in Beijing, China, BOE has 4 lines of G6 AMOLED production lines that can make flexible OLED, BOE is the authorized screen supplier of Apple, Huawei, Xiaomi, etc,the first G10.5 TFT line is made in BOE.BOE main products is in large sizes of tft lcd panel,the maximum lcd sizes what BOE made is up to 110 inch tft panel, 8k resolution. BOE is the bigger supplier for flexible AM OLED in China.

As the market forecast of 2022, iPhone OLED purchasing quantity would reach 223 million pcs, more 40 million than 2021, the main suppliers of iPhone OLED screen are from Samsung display (61%), LG display (25%), BOE (14%). Samsung also plan to purchase 3.5 million pcs AMOLED screen from BOE for their Galaxy"s screen in 2022.

Technology Co., Ltd), established in 2009. CSOT is the company from TCL, CSOT has eight tft LCD panel plants, four tft lcd modules plants in Shenzhen, Wuhan, Huizhou, Suzhou, Guangzhou and in India. CSOTproviding panels and modules for TV and mobile

three decades.Tianma is the leader of small to medium size displays in technologyin China. Tianma have the tft panel factories in Shenzhen, Shanhai, Chendu, Xiamen city, Tianma"s Shenzhen factory could make the monochrome lcd panel and LCD module, TFT LCD module, TFT touch screen module. Tianma is top 1 manufactures in Automotive display screen and LTPS TFT panel.

Tianma and BOE are the top grade lcd manufacturers in China, because they are big lcd manufacturers, their minimum order quantity would be reached 30k pcs MOQ for small sizes lcd panel. price is also top grade, it might be more expensive 50%~80% than the market price.

Established in 2005, IVO is located in Kunsan,Jiangshu province, China, IVO have more than 3000 employee, 400 R&D employee, IVO have a G-5 tft panel production line, IVO products are including tft panel for notebook, automotive display, smart phone screen. 60% of IVO tft panel is for notebook application (TOP 6 in the worldwide), 23% for smart phone, 11% for automotive.

Besides the lcd manufacturers from China mainland,inGreater China region,there are other lcd manufacturers in Taiwan,even they started from Taiwan, they all have built the lcd plants in China mainland as well,let"s see the lcd manufacturers in Taiwan:

Innolux"s 14 plants in Taiwan possess a complete range of 3.5G, 4G, 4.5G, 5G, 6G, 7.5G, and 8.5G-8.6G production line in Taiwan and China mainland, offering a full range of large/medium/small LCD panels and touch-control screens.including 4K2K ultra-high resolution, 3D naked eye, IGZO, LTPS, AMOLED, OLED, and touch-control solutions,full range of TFT LCD panel modules and touch panels, including TV panels, desktop monitors, notebook computer panels, small and medium-sized panels, and medical and automotive panels.

AUO is the tft lcd panel manufacturers in Taiwan,AUO has the lcd factories in Tianma and China mainland,AUOOffer the full range of display products with industry-leading display technology,such as 8K4K resolution TFT lcd panel, wide color gamut, high dynamic range, mini LED backlight, ultra high refresh rate, ultra high brightness and low power consumption. AUO is also actively developing curved, super slim, bezel-less, extreme narrow bezel and free-form technologies that boast aesthetic beauty in terms of design.Micro LED, flexible and foldable AMOLED, and fingerprint sensing technologies were also developed for people to enjoy a new smart living experience.

Hannstar was found in 1998 in Taiwan, Hannstar display hasG5.3 TFT-LCD factory in Tainan and the Nanjing LCM/Touch factories, providing various products and focus on the vertical integration of industrial resources, creating new products for future applications and business models.

driver, backlight etc ,then make it to tft lcd module. so its price is also more expensive than many other lcd module manufacturers in China mainland.

Maclight products included monochrome lcd, TFT lcd module and OLED display, touch screen module, Maclight is special in custom lcd display, Sunlight readable tft lcd module, tft lcd with capacitive touch screen. Maclight is the leader of round lcd display. Maclight is also the long term supplier for many lcd companies in USA and Europe.

If you want tobuy lcd moduleorbuy tft screenfrom China with good quality and competitive price, Maclight would be a best choice for your glowing business.

making lcd screen factory

Substrate flatness is particularly critical in the production of panels for liquid crystal display (LCD) TVs. Any deviations from flatness can result in distortions. With Corning’s proprietary fusion process, the glass is formed in air and drawn down to form an incredibly flat piece of glass with very precise thickness controls.

Substrate flatness is particularly critical in the production of panels for liquid crystal display (LCD) TVs. Any deviations from flatness can result in distortions. With Corning’s proprietary fusion process, the glass is formed in air and drawn down to form an incredibly flat piece of glass with very precise thickness controls.

making lcd screen factory

Liquid-crystal-display televisions (LCD TVs) are television sets that use liquid-crystal displays to produce images. They are, by far, the most widely produced and sold television display type. LCD TVs are thin and light, but have some disadvantages compared to other display types such as high power consumption, poorer contrast ratio, and inferior color gamut.

LCD TVs rose in popularity in the early years of the 21st century, surpassing sales of cathode ray tube televisions worldwide in 2007.plasma display panels and rear-projection television.

Passive matrix LCDs first became common as portable computer displays in the 1980s, competing for market share with plasma displays. The LCDs had very slow refresh rates that blurred the screen even with scrolling text, but their light weight and low cost were major benefits. Screens using reflective LCDs required no internal light source, making them particularly well suited to laptop computers. Refresh rates of early devices were too slow to be useful for television.

Portable televisions were a target application for LCDs. LCDs consumed far less battery power than even the miniature tubes used in portable televisions of the era. In 1980, Hattori Seiko"s R&D group began development on color LCD pocket televisions. In 1982, Seiko Epson released the first LCD television, the Epson TV Watch, a small wrist-worn active-matrix LCD television. Sharp Corporation introduced the dot matrix TN-LCD in 1983, and Casio introduced its TV-10 portable TV.Citizen Watch introduced the Citizen Pocket TV, a 2.7-inch color LCD TV, with the first commercial TFT LCD display.

Throughout this period, screen sizes over 30" were rare as these formats would start to appear blocky at normal seating distances when viewed on larger screens. LCD projection systems were generally limited to situations where the image had to be viewed by a larger audience. At the same time, plasma displays could easily offer the performance needed to make a high quality display, but suffered from low brightness and very high power consumption. Still, some experimentation with LCD televisions took place during this period. In 1988, Sharp introduced a 14-inch active-matrix full-color full-motion TFT-LCD. These were offered primarily as high-end items, and were not aimed at the general market. This led to Japan launching an LCD industry, which developed larger-size LCDs, including TFT computer monitors and LCD televisions. Epson developed the 3LCD projection technology in the 1980s, and licensed it for use in projectors in 1988. Epson"s VPJ-700, released in January 1989, was the world"s first compact, full-color LCD projector.

In 2006, LCD prices started to fall rapidly and their screen sizes increased, although plasma televisions maintained a slight edge in picture quality and a price advantage for sets at the critical 42" size and larger. By late 2006, several vendors were offering 42" LCDs, albeit at a premium price, encroaching upon plasma"s only stronghold. More decisively, LCDs offered higher resolutions and true 1080p support, while plasmas were stuck at 720p, which made up for the price difference.

Predictions that prices for LCDs would rapidly drop through 2007 led to a "wait and see" attitude in the market, and sales of all large-screen televisions stagnated while customers watched to see if this would happen.Christmas sales season.

When the sales figures for the 2007 Christmas season were finally tallied, analysts were surprised to find that not only had LCD outsold plasma, but CRTs as well, during the same period.Pioneer Electronics was ending production of the plasma screens was widely considered the tipping point in that technology"s history as well.

In spite of LCD"s dominance of the television field, other technologies continued to be developed to address its shortcomings. Whereas LCDs produce an image by selectively blocking a backlight, organic LED, microLED, field-emission display and surface-conduction electron-emitter display technologies all produce an illuminated image directly. In comparison to LCDs all of these technologies offer better viewing angles, much higher brightness and contrast ratio (as much as 5,000,000:1), and better color saturation and accuracy. They also use less power, and in theory they are less complex and less expensive to build.

Manufacturing these screens proved to be more difficult than originally thought, however. Sony abandoned their field-emission display project in March 2009,