lcd display design pricelist
Once it’s recognized that a custom display will be a better design and lead to a lower overall system-level cost it’s time to dive into the actual tooling costs.
There are many factors that go into determining the upfront tooling. There’s also due diligence to be performed prior to making this commitment to ensure that this new custom display supplier will effectively support you over the long term.
Customization can either be semi-custom or fully custom. Semi-custom is where some attributes of a standard product are modified to fit the application. In contrast, fully custom is where the design is started from scratch and each component is designed from the ground up.
b) Custom color TFT displays— the bulk of this cost comes from the TFT glass cell at $70K–$200K depending on the type of TFT cell used (standard TN or IPS). The balance of the module is an additional $5,000 – $15,000.
g) Backlights— monochrome display backlights are less complex and cheaper to tool at $2,000 – $4,000. The color counterpart, due to its high brightness requirement, will run between $4,000 and $10,000.
Now that we’ve reviewed some of the costs associated with custom displays, here are some tips you can use to make sure that you move forward with the right partner that will then support this custom display for the long term.
Many LCD display manufacturers try to accommodate all order volumes they receive. While this allows them to serve a wider range of customers, it makes them less specialized for serving certain types of customers. As a result, your specific production volumes may be prohibitively expensive.
Seek out a display manufacturer who is optimized to handle your specific production needs for LCD displays. This is necessary to get the display for the right cost and the appropriate level of support.
Always start with a semi-custom approach. Use the available standard products to base the new design on, and then keep modifying as needed. This results in the lowest tooling costs and an easier design process. And in the case of color TFT, unless you are developing the next iPhone, design your display based on one of the standard glass platforms readily available. Then from there, redesign the backlight and the mechanical and electrical interface for your specific application.
Behind every great company are happy customers. Find out whether your supplier has them. Make sure that when this experience is handed off from your supplier’s sales and design team, the production team is just as good and accommodating. This can be accomplished through references and audits.
Initiating a successful relationship for a new custom display is all about having an open and transparent relationship with the right partner. And by designing the ideal custom or semi-custom display with this partner, you can ensure you’re getting the best possible solution for your company.
Looking to take your project to the next level in terms of functionality and appearance? A custom LCD display might be the thing that gets you there, at least compared to the dot-matrix or seven-segment displays that anyone and their uncle can buy from the usual sources for pennies. But how does one create such a thing, and what are the costs involved? As is so often the case these days, it’s simpler and cheaper than you think, and [Dave Jones] has a great primer on designing and specifying custom LCDs.
The video below is part of an ongoing series; a previous video covered the design process, turning the design into a spec, and choosing a manufacturer; another discussed the manufacturer’s design document approval and developing a test plan for the module. This one shows the testing plan in action on the insanely cheap modules – [Dave] was able to have a small run of five modules made up for only $138, which included $33 shipping. The display is for a custom power supply and has over 200 segments, including four numeric sections, a clock display, a bar graph, and custom icons for volts, amps, millijoules, and watt-hours. It’s a big piece of glass and the quality is remarkable for the price. It’s not perfect – [Dave] noted a group of segments on the same common lines that were a bit dimmer than the rest, but was able to work around it by tweaking the supply voltage a bit.
We’re amazed at how low the barrier to entry into custom electronics has become, and even if you don’t need a custom LCD, at these prices it’s tempting to order one just because you can. Of course, you can also build your own LCD display completely from scratch too.
Alibaba.com offers 1773 low cost lcd display products. About 7% % of these are lcd modules, 2%% are mobile phone lcds, and 1%% are digital signage and displays.
A wide variety of low cost lcd display options are available to you, You can also choose from original manufacturer, odm low cost lcd display,As well as from tft, ips, and tn.
Liquid Crystal Displays or more commonly known as LCDs are one of the most common electronic components which help us interact with an equipment or a device. Most personal portable equipment and even gigantic industrial equipment utilize a custom segment display to display data. For many portable consumer electronics, a segment LCD display is one of the biggest contributors to the overall cost of the device, hence designing a custom segment display can drive the cost down while also utilizing the display area in the most optimum manner. These displays have the lowest cost per piece, low power requirements, and a low tooling fee too.
At first thought, designing a custom segment LCD might look like a Herculean task, but trust me that it is easier than it seems. In this article, we have summarised and compared the display types and available technologies which are required to construct a custom segment LCD. We have also provided a flowchart that can act as a step-by-step guide while you design your own custom LCD. We have also provided the process we followed, a require gathering sheet we used for communicating our needs to the manufacturer, and a few other data and the quotation we received from the manufacturer.
Icons: A silhouette of any shape can be placed on the glass which enhances the ability to display data. For example, a symbol of a heart can be made to denote heart rate or an icon for a low battery to show that the battery needs to be charged. Icons are counted as a single pixel or segment and can give a lot more details than similar-sized text.
LCD Bias– It denotes the number of different voltage levels used in driving the segments, static drives (explained later in this article) only have 2 voltage levels or 2 bias voltage while multiplex drives have multiple voltage levels. For example, 1/3 will have 4 bias voltages.
LCDs utilizes the light modulating properties of liquid crystals which can be observed by using polarizing filters. Polarizing filters are special materials that have their molecules aligned in the same direction. If the light waves passing through polarisers have the same orientation as the filter, then the molecules of lights are absorbed by the filter, hence reducing the intensity of light passing through it, making it visible.
A custom LCD is important for maximizing the efficiency of the display area by adding custom symbols and characters. It also helps in reducing the cost and improving energy efficiency of the product. A higher number of custom symbols and specified placement of numerical and alphanumerical characters make the display more informative and readable for the user. This makes it look better than the plain old boring displays we get in the market. Furthermore, we can specify the viewing angle, contrast, and other specifications which can increase durability or give a better value for money for our intended usage. A typical Custom Segment display is shown below, we will also show you how to design and fabricate the same further in the article.
The LCD display doesn’t emit any light of its own, therefore it requires an external source of illumination or reflector to be readable in dark environments.
While designing a custom segment LCD display, we have the leverage of choosing a lot of parameters that affect the final product. From the color of the display to the illumination technique and color of illumination as well as the type of input pins. Some important considerations we need to take while designing a custom 7 segment display are - the type of display, i.e. positive or negative, illumination method, driving technique, polarising type, and connection method. All these design criteria are explained below:
Positive and negative displays can be easily distinguished by the colour of the background and characters. Some common differences between the positive and negative displays are:
So, which one should you choose? When the displays are to be used in areas with higher ambient light, we should select positive segment LCD display as it has better visibility than negative segment LCD displays without using a backlight.
As we know that LED displays don’t emit any light, hence to illuminate it and make it visible in a dark environment, we can use different methods of illumination. The most common LCD Illumination methods are compared below:
For displays that need to be used for budget-friendly devices that should be small and rugged, LED lights are preferred for the displays due to the high durability and low cost of operations. For high brightness, CCFL and Incandescent lights can be used.
A polarizer film is the most important component of an LCD display, which makes it possible to display characters by controlling the light. There are 3 types of polarizers that can be used in the LCD display, the properties and difference are given below:
Displays can be categorized into two types, passive displays, and active display, passive displays are simpler to construct as they have 2 connections at each segment, the conductors comprise of an Indium Tin Oxide to create an image, whereas the active displays use thin-film transistors (TFT) arranged in a grid. The name is due to its ability to control each pixel individually.
If your displays have fewer segments, then static LCD drive is preferred as it is easier to control and cheaper to construct, and has a better contrast ratio. But let’s say that if the number of segments in the display are more than 30-40 then a multiplex LCD drive should be preferred as it has multiple common pins, hence reducing the total number of pins required to drive the display.
Choosing a connector type!!! For the prototyping phase or if you need to connect your LCD display on a Microcontroller directly, a pin type connector is the best and most economical option you have. If you need to connect your LCD display in a final product with a high volume of production which also requires to be extremely durable, but at the same time should not take up a lot of space, a Flex type LCD Connector will work best for you
LCDs have limited viewing angles and when seen from an angle they lose contrast and are difficult to be observed. The viewing angle is defined by the angles perpendicular to the center of the display towards its right, left, up, and down which are denoted by the notations 3:00, 9:00, 12:00, and 6:00 respectively. The viewing angle of LCD can be defined as the angle w.r.t. to the bias angle at which the contrast of segments is legible.
To improve the viewing angle in an LCD, a Bias is incorporated in the design which shifts the nominal viewing angle with an offset. Another technique is to increase the Voltage, it affects the bias angle, making the display crisper when viewed from a direction.
For example, the viewing angle of a TN type TFT LCD is 45-65 degrees. Extra-wide polarising film (EWP) can increase the viewing angle by 10 degrees, using an O film polariser can make the viewing angles 75 degrees but these come at a cost of reduced contrast.
LCD Control chip or LCD driver chips can be mounted on the flex cable, display, or externally on a PCB. The placement of LCD control chip can affect the cost and size of the display. The 2 most common methods of chip placement are-Chip of Board (COB)and Chip on Glass(COG) which are described below:
We planned to design an air quality monitoring system for which we needed a custom segment LCD panel for an air quality monitoring device. Our product needs to display the following data: 2.5-micron and 10-micron particulate matter (PM) suspended in the air; the units should be in parts per million (PPM). CO2 in the air in PPM along with total volatile organic compounds present in the air in parts per billion (PPB). To make the product more usable, we included time in 24-hour format, Temperature in ºC, Battery status, loudspeaker status, Bluetooth status, and Wi-Fi status. And for some personal touch, we also added how good the air quality in the room is by using 3 different smileys.
We realized that it was impossible to provide all these data in a generic LCD available in the market, thus decided to build a custom LCD for our project.
A step-by-step flowchart is shown below to walk you through each and every step of selecting components and getting your custom segment LCD manufactured.
We started by listing down our requirements and drew a mock-up of the display on paper. After finalizing the placement of all the segments and icons on the prototype sketch of the display, we then decided which all icons and segments have to be kept on for the whole time and which needs to be driven. Realizing that there are too many segments, characters and icons, hence we selected a multiplex drive with 8 common pins which helped us bring down the total pins from an estimated 180 pins to less than 40 pins.
Since the device was meant to be used inside houses and offices, which are more often than not well lit and protected from environmental conditions, we opted for a positive mode display. For superior contrast ratio and better viewing angle, we chose a Film Super Twisted Nematic Display (FSTN) with a drive condition of 1/8 Duty and bias of 1/4.
Usually, the displays are mounted at a height of 4.5 feet from the ground, thus the viewing direction was selected to be 12"O clock with an operating frequency of 64Hz. We selected a Transmissive polarizer for the front glass and a reflective polarizer for the rear glass so that the natural light can pass through the front panel and the display can achieve the maximum contrast without the need for backlighting and we opted for the pin type connectors as they are easy for prototyping and are suitable for harsh environment with a lot of vibrations and shocks which best suited our purpose.
In the above image of a custom display design, we sent to the manufacturer, the red lines over multiple characters indicate that all these are considered as a single segment. For the sake of simplicity, we added test like T, S, U, B to denote Text, Symbols, Units, and Battery respectively. These characters were followed by numbers to simplify communication between us and the manufacturer. For example, if we needed any particular text or symbol to remain on, we can easily specify that to the manufacturer by using the corresponding text for that segment.
We mailed our requirements to multiple LCD manufacturers, (you will find a lot of LCD manufacturers on the Internet). Most LCD manufacturers have competitive pricing, and reply within a week. A sample requirement sheet is shown above which a customer needs to fill to specify all the details to the manufacturer.
This is a sample Custom Segment LCD quotation we got from one of the manufacturers. As you can see, the cost is based on the quantity. Higher the quantity, lower the cost. Apart from the cost per quantity, there is one more component called tooling fees. Tooling fee is a one-time fee charged by the manufacturer. It is for the technical design, support, and customization of the product. Customization of PCB or tooling of LCD can drive the tooling price higher or lower.
The tooling time and cost depend on how detailed and accurate designs you sent to the manufacturer. They then send the exact dimensions and technical details of the product they will be manufacturing. Once you confirm the design, they manufacture and ship the product which might take 4-8 weeks to arrive depending on the size of the order and mode of transportation selected.
A custom segment LCD can help you personalize your product while also saving the overall cost of your product. The whole process will take you around 2-3 months, which will include the designing phase, prototyping phase, and getting your custom segment LCDs delivered to your doorstep. Higher ordering quantity will reduce the cost per piece of each unit, thus driving down the cost of your final product.
Many Size Options – Flexible design requirements allow for a wide range of size options for custom glass LCD. Designs can be as small as 1.5″ and as large as 10″.
Very Fast Tooling Process – Concept to Production as fast as 12 weeks – Tooled samples delivered in as little as 4 weeks. Once customer provides drawing to sales@azdisplays.com , we can have a proposed design within in 1-2 days.Proposal Design
If you don’t have a drawing already, you can download the Design Sheet and return to sales@azdisplays.com or contact an engineer for technical support at 949.360.5830
New Vision Display is a custom LCD display manufacturer serving OEMs across diverse markets. One of the things that sets us apart from other LCD screen manufacturers is the diversity of products and customizations we offer. Our LCD portfolio ranges from low-cost monochrome LCDs to high-resolution, high-brightness color TFT LCDs – and pretty much everything in between. We also have extensive experience integrating LCD screen displays into complete assemblies with touch and cover lens.
Sunlight readable, ultra-low power, bistable (“paper-like”) LCDs. Automotive grade, wide operating/storage temperatures, and wide viewing angles. Low tooling costs.
Among the many advantages of working with NVD as your LCD screen manufacturer is the extensive technical expertise of our engineering team. From concept to product, our sales and technical staff provide expert recommendations and attentive support to ensure the right solution for your project.
In addition, our extensive technology portfolio and manufacturing capabilities enable us to deliver high-quality products that meet the unique specifications of any application. To learn more about what makes us the display manufacturer for your needs, get in touch with us today.
As a leading LCD panel manufacturer, NVD manufactures custom LCD display solutions for a variety of end-user applications: Medical devices, industrial equipment, household appliances, consumer electronics, and many others. Our state-of-the-art LCD factories are equipped to build custom LCDs for optimal performance in even the most challenging environments. Whether your product will be used in the great outdoors or a hospital operating room, we can build the right custom LCD solution for your needs. Learn more about the markets we serve below.
Logic Technologies began it"s life as a custom display design and manufacturing company back in 2008. Over the past 8 years we have developed hundreds of custom display solutions from 1.1" TFT displays for gaming button consoles, small true transflective TFTs, ruggedised 7" TFT and Touch Panel modules all the way to full-customised 15" computers, complete with IP67-rated stainless steel housing for ruggedized environments.
Planar® CarbonLight™ VX Series is comprised of carbon fiber-framed indoor LED video wall and floor displays with exceptional on-camera visual properties and deployment versatility, available in 1.9 and 2.6mm pixel pitch (wall) and 2.6mm (floor).
From cinema content to motion-based digital art, Planar® Luxe MicroLED Displays offer a way to enrich distinctive spaces. HDR support and superior dynamic range create vibrant, high-resolution canvases for creative expression and entertainment. Leading-edge MicroLED technology, design adaptability and the slimmest profiles ensure they seamlessly integrate with architectural elements and complement interior décor.
From cinema content to motion-based digital art, Planar® Luxe Displays offer a way to enrich distinctive spaces. These professional-grade displays provide vibrant, high-resolution canvases for creative expression and entertainment. Leading-edge technology, design adaptability and the slimmest profiles ensure they seamlessly integrate with architectural elements and complement interior decor.
From cinema content to motion-based digital art, Planar® Luxe MicroLED Displays offer a way to enrich distinctive spaces. HDR support and superior dynamic range create vibrant, high-resolution canvases for creative expression and entertainment. Leading-edge MicroLED technology, design adaptability and the slimmest profiles ensure they seamlessly integrate with architectural elements and complement interior décor.
Planar® CarbonLight™ VX Series is comprised of carbon fiber-framed indoor LED video wall and floor displays with exceptional on-camera visual properties and deployment versatility, available in 1.9 and 2.6mm pixel pitch (wall) and 2.6mm (floor).
Carbon fiber-framed indoor LED video wall and floor displays with exceptional on-camera visual properties and deployment versatility for various installations including virtual production and extended reality.
a line of extreme and ultra-narrow bezel LCD displays that provides a video wall solution for demanding requirements of 24x7 mission-critical applications and high ambient light environments
Since 1983, Planar display solutions have benefitted countless organizations in every application. Planar displays are usually front and center, dutifully delivering the visual experiences and critical information customers need, with proven technology that is built to withstand the rigors of constant use.
Prices for all TV panel sizes fluctuated and are forecast to fluctuate between 2020 and 2022. The period from March 2020 to July 2021 saw the biggest price increases, when a 65" UHD panel cost between 171 and 288 U.S. dollars. In the fourth quarter of 2021, such prices fell and are expected to drop to an even lower amount by March 2022.Read moreLCD TV panel prices worldwide from January 2020 to March 2022, by size(in U.S. dollars)Characteristic32" HD43" FHD49"/50" UHD55" UHD65" UHD------
DSCC. (January 10, 2022). LCD TV panel prices worldwide from January 2020 to March 2022, by size (in U.S. dollars) [Graph]. In Statista. Retrieved December 30, 2022, from https://www.statista.com/statistics/1288400/lcd-tv-panel-price-by-size/
DSCC. "LCD TV panel prices worldwide from January 2020 to March 2022, by size (in U.S. dollars)." Chart. January 10, 2022. Statista. Accessed December 30, 2022. https://www.statista.com/statistics/1288400/lcd-tv-panel-price-by-size/
DSCC. (2022). LCD TV panel prices worldwide from January 2020 to March 2022, by size (in U.S. dollars). Statista. Statista Inc.. Accessed: December 30, 2022. https://www.statista.com/statistics/1288400/lcd-tv-panel-price-by-size/
DSCC. "Lcd Tv Panel Prices Worldwide from January 2020 to March 2022, by Size (in U.S. Dollars)." Statista, Statista Inc., 10 Jan 2022, https://www.statista.com/statistics/1288400/lcd-tv-panel-price-by-size/
DSCC, LCD TV panel prices worldwide from January 2020 to March 2022, by size (in U.S. dollars) Statista, https://www.statista.com/statistics/1288400/lcd-tv-panel-price-by-size/ (last visited December 30, 2022)
A lot of consumers wonder how manufacturers determine the LCD display panel prices. After all, display solutions such as TFT LCDs and HMI touch screens do not always come cheap. And sometimes, a few products that can indeed be purchased for lower prices may come with several quality issues.
Hence, we’ve rounded up a list of factors that influence how to display modules such as TFTs, LCD, and touch screens are priced. You can also use these factors to evaluate to whom you should place your next orders for your display solutions.
LCD fluids are used in altering the light orientation passing through glass substrates. Hence, this causes the panel’s active pixels to darken. Different kinds of LCD panel fluids provide unique characteristics and change a panel’s viewing angle, temperature range, and display clarity.
TN fluid contains liquid crystal substances that allow light to pass through by twisting and untwisting at a 90-degree angle. This display technology is available in monochrome; that is, black characters against a gray background.
The viewing angle is limited in a panel containing TN fluid. This means that the text or image display becomes harder to read if you rotate the device away from its center. The display is also not that sharp compared to displays using other technologies.
Another characteristic of this fluid is that it works well even in colder temperatures. It’s because TN fluid has the quickest response time among the other LCD fluid types.
TN fluid is considered the cheapest LCD fluid type. However, this doesn’t mean that TN isn’t widely used. The display technology is greatly utilized in digital clocks, pagers, and gas pumps.
LCD modules with STN fluid enjoy a wider display angle, greater multiplexing, higher image contrast, and sharper response than devices using TN fluids. However, modules with STN fluids may have slower response times when used in lower temperatures due to the fluid freezing inside the device.
STN fluid falls under the moderately cheap LCD module price. Furthermore, STN fluid is widely utilized in several monochrome LCD devices such as POS machines, inexpensive feature phones, and informational screens of some devices.
The CSTN fluid technology takes away the monochrome finish of the typical STN fluid devices. Red, green, and blue filters are added to the fluid module to allow a colored display. New versions of CSTN often feature a viewing angle of 140 degrees and 100ms response times.
CSTN is a bit pricier than TN and STN fluids. But it’s a good choice if you need to display color images on your LCD device. In fact, a lot of color feature phones use CSTN as an alternative to the TFT displays, saving almost half the manufacturing costs.
A device using FSTN fluid has better viewing angles and can produce a sharp black-and-white coloration. It is a good choice for devices that need to display small yet easy-to-read images.
In terms of cost, the LCD display module price of a unit with FSTN is higher compared to TN and STN. But this is concerning the better visual quality that FSTN offers.
To cap off this part, the fluids used in a screen is a big factor in determining the overall LCD screen display panel price. As you can see, the four fluid types often used in LCD screens rise in costs with respect to the visual quality produced by each technology.
The temperature range in which LCD screen displays may work varies intensely. Some displays continue to work at optimal performance even when used in cold or hot outdoor temperatures. Lower-quality LCD panels may start having glitches at the slightest change of temperature and humidity. Hence, the temperature range may have a huge impact on the LCD display panel price as well.
In hot environments– The liquid crystals may begin to deteriorate, while the electrical components will start overheating and cause damage to the display screen performance.
Now, most LCD screen panels don’t experience such temperature extremes. In fact, a typical LCD TV can operate properly between approximately o°C and 32°C (32° – 90° F). Meanwhile, other screen modules (usually the industrial-grade ones) have unique capabilities to work in even more extreme ends of the temperature scale.
If you want to look for the most cost-effective type of LCD panel for your device, then you must consider the following standard LCD unit temperature types:
Normal temperature units work well in environments that have indoor temperatures at approximately 20-35°C (68-95°F). Some LCD modules may work well above up to 50°C (122°F). Such LCD modules can be used in daily settings by the typical consumer public.
LCD units under this type are made to withstand lower and higher temperature ranges. Extreme operating temperatures may range anywhere from -30°C to 85°C (-22-185°F). Most LCD modules with wide/extreme temperature capabilities are used in extremely cold areas such as Artic places and ski resorts, as well as humid and moisture-rich hot outdoor areas.
Generally, the LCD module price goes up if the entire display unit can withstand higher temperature ranges. Those who can operate under normal temperature ranges only are usually cheaper.
Hence, you must consider the places where you’ll be installing your LCD display devices. You can’t just use cheaper LCD modules for an industrial-grade display machine. Treat your LCD panel as an investment and select a panel that will yield better screen performance that’ll last several years for you and your business.
It’s an unspoken rule, but monochrome modules are generally cheaper than color-capable ones. However, color-capable display modules may also have cost variations depending on their display capabilities.
Color LCDs have three subpixels that hold red, blue, and green color filters. Each subpixel can have as much as 256 color shades, depending on the variation and control of the voltage applied to it.
Now, when you combine 256 shades of both red, blue, and green subpixels, color LCDs can display a color palette of up to 16.8 million colors. And all these are made possible by millions of transistors etched onto the glass modules.
Display size also plays a large role in an LCD device’s color capability. Smaller screens need fewer pixels and transistors since they have smaller display sizes. These screens are also less costly to make. Now, larger screens with high color resolution and huge display sizes require more transistors and pixels, justifying the higher prices of such monitors.
A touch screen display module is more costly than a non-touch monitor module. Touch capability is integrated into Human Machine Interface (HMI) modules and is generally used in kiosks, bank ATMs, hospital equipment, and similar devices in other industries.
Capacitive touch screens are the most common in the display industry today. This technology uses transparent conductors, insulators, and glass to create the panel. An electrostatic field change in the screen’s module happens when a human finger touches the screen surface. This ultimately creates signals that are sent to the touch screen controller for processing.
We’ve explained the following factors at length for both public consumers and business clients to understand the variations in TFT, LCD, and HMI touch screen prices.
Cheap doesn’t necessarily mean low-quality. Also, expensive options aren’t always a wise choice, either. You can maximize your buying or manufacturing options if you know how to compare LCD modules and panels depending on the specifications you truly need for your display machines and devices.
Monochrome lcd panel is low cost LCD screen, monochrome lcd display is the mainstream in custom lcd screen because its custom tooling fee is very cheap.Monochrome LCD display included standard graphic monochrome lcd display, character lcd module, monochrome segment lcd display, monochrome tft lcd module and custom lcd screen.The monochrome lcd screen structures have COG LCD (chip on lcd glass), COB (chip on board), COF (chip on film).
An seven segment lcd display is like the below picture, it can display numbers from 0 to 9 and several letters such as C, A, b E, L, and F by control some segments "on" and "off". it is the cheapest lcd display panel.
The segment lcd also could be in Icon lcd display, that is the display content are the custom segments based on customer"s application.each segment means one icon, we could design the icon on our application.
The familiar Characters lcd modules have 16x1, 16x2, 16x4 characters, 20x1, 20x2, 20x4 characters, and 40x2, 40x4 etc, characters lcd display module. An 16x2 lcd display means 16 characters x 2 lines character on the lcd. normally, one characters is made by 5x8 pixels, we could display numbers 1~9, and A~Z letters and most of characters on the 5x8 pixels per characters.
The standard graphic lcd resolution have 96x64、96x96、122x32、128x64、128x128、160x128、160x160、192x64、240x64、240x128、320x240 etc.we could display all the characters and image in the graphic lcd display. of course, the higher resolution lcd, the display effect of image would be better.
(What is lcd resolution: )Lcd resolution means how many pixels of lcd screen,128x64 lcd resolution means 128 column x 64 row pixels on the lcd screen, we also call it 128x64 lcd display. monochrome lcd resolution could be 320x240 (QVGA) or 480x240 maximum, tft lcd resolution could be VGA (640X480) or HD (1366x768, FHD(1920x1080) or 4k2k lcd resolution.
Yes, if you only need the low quantity monochrome lcd display for your project, you could choose Maclight standard monochrome lcd, Maclight have wide range standard Characters lcd and Graphic lcd module, including COB type and COG type for your choosing. please find the standard monochrome list in the end of article, welcome to contact Maclight at [email protected]
The tooling fee of monochrome lcd panel would be around 300~500 USD, if only the simple segment lcd panel, such as TN display mode, then tooling fee would be cheaper, but if the custom lcd screen is monochrome graphic lcd panel, such as STN display panel, the tooling fee would be little higher than TN lcd panel. because the tooling mask for stn lcd would be higher than TN lcd panel. but it is only the tooling fee for monochrome lcd panel.
If for custom monochrome lcd module that with IC chip on glass, we call it COG LCD module, the tooling fee would be more higher, because if for custom TN or STN lcd display panel, the tooling mask can be made by PI film, while for custom monochrome COG LCD module, the custom COG LCD tooling mask would be used the metal mask, the tooling fee would be more higher to around 1500~2000 USD.
Besides the custom lcds panel, for some custom lcd mode that in transmissive lcd or transflective lcd display mode, because lcd panel is passive display, instead of oled display, lcd panel can not emit light by itself, it have to use the backlight, the backlight tooling fee would be upper than 1000 USD or more, the more complicating structure on the backlight, the tooling fee would be higher. for saving the cost of tooling fee on lcd backlight, the simple structure would be cheaper.
The MOQ of custom lcd display for monochrome lcd is calculated based on the mother-glass of LCD panel, some person may ask, what is mother-glass of lcd panel? is it the mother of lcd panel? no, no,no..., it is just a joke, the mother-glass of lcd is the primary glass of lcd, we also call it ITO glass, because it have an ITO layer on the glass. the lcd panels are array on the mother glass in manufacturing lcd panel, and cutting it one by one after lcd cell production finished. the main mother glass sizes if 14"x16", as in lcd manufacturing, for stable running in the full-auto machine line, it is at least 50 set of 14"x16" for an production running, that is the smaller sizes of lcd, the bigger MOQ of lcd quantity is necessary.
1. Confirm the sizes what you would like to custom making? the custom mono lcd displays would be mainly less than 10", the custom sizes is up to the mother glass of lcd panels that is less than 14"x16". the custom mono lcd can be custom made the random sizes below 10".
If you would not like to custom lcd display, you could choose the standard lcd from the following list, it is no MOQ requirement for the standard lcd.
Monochrome lcd display have TN, STN LCD, monochrome tft lcd types. the monochrome lcd could be with or without backlight. even for monochrome lcd display, it have difference LCD colors for choosing, such as yellow-green mode, blue mode, gray mode, black-white mode, negative display mode and positive display available. the backlight color could be white, green, orange, yellow-green colors.
Thinking of incorporating small LCDs or specialty shaped custom static LCD displays? There is an element you need to be aware of. Using a nonstandard shape or implementing a smaller display may increase the production cost of your custom LCD display module.
Small custom LCD Modules in this article are represented by having dimensions with an area [Width times Height] smaller than 400 millimeters squared. The reason for the higher cost of these units is taken from the fact that only a portion of the LCD production process is automated. The cutting of the glass is mechanized and can easily be repeated for smaller sized cuts; however, the polarizer, which is applied to the back of the LCD, must be applied by hand and requires delicate, labor intensive skill. This makes for higher labor costs and decreased production line efficiency for each small custom LCD display. Smaller displays are still available, but customers should be prepared to pay a higher price for the production of their unique design.
Likewise, if you need specialty shape cuts, expect slightly increased costs. Manufacturing uses an original sheet of glass, approximately 396mm by 345mm, to cut out the smaller ITO glass pieces for each individual LCD. The increased cost arises from the amount of glass wasted in between cuts. For example, the waste generated from cutting a circle out of an original square shape. The corners left over by this cut are unusable in the creation of additional circle displays.
Increased costs are a given when you are looking to design and build small custom LCD displays. With changing technology and greater specializations of technology, the factories efficiency for customized LCDs will continue to improve. Slowly the prices for today’s smaller LCDs and specialty cut displays should decrease as customers continue to look for smaller and more flexible custom LCDs to distinguish their products from their competitors.