tft lcd vs led backlit factory

In market, LCD means passive matrix LCDs which increase TN (Twisted Nematic), STN (Super Twisted Nematic), or FSTN (Film Compensated STN) LCD Displays. It is a kind of earliest and lowest cost display technology.

LCD screens are still found in the market of low cost watches, calculators, clocks, utility meters etc. because of its advantages of low cost, fast response time (speed), wide temperature range,  low power consumption, sunlight readable with transflective or reflective polarizers etc.  Most of them are monochrome LCD display and belong to passive-matrix LCDs.

TFT LCDs have capacitors and transistors. These are the two elements that play a key part in ensuring that the TFT display monitor functions by using a very small amount of energy without running out of operation.

Normally, we say TFT LCD panels or TFT screens, we mean they are TN (Twisted Nematic) Type TFT displays or TN panels, or TN screen technology. TFT is active-matrix LCDs, it is a kind of LCD technologies.

TFT has wider viewing angles, better contrast ratio than TN displays. TFT display technologies have been widely used for computer monitors, laptops, medical monitors, industrial monitors, ATM, point of sales etc.

Actually, IPS technology is a kind of TFT display with thin film transistors for individual pixels. But IPS displays have superior high contrast, wide viewing angle, color reproduction, image quality etc. IPS screens have been found in high-end applications, like Apple iPhones, iPads, Samsung mobile phones, more expensive LCD monitors etc.

Both TFT LCD displays and IPS LCD displays are active matrix displays, neither of them can produce color, there is a layer of RGB (red, green, blue) color filter in each LCD pixels to make LCD showing colors. If you use a magnifier to see your monitor, you will see RGB color. With switch on/off and different level of brightness RGB, we can get many colors.

Neither of them can’t release color themselves, they have relied on extra light source in order to display. LED backlights are usually be together with them in the display modules as the light sources. Besides, both TFT screens and IPS screens are transmissive, it will need more power or more expensive than passive matrix LCD screens to be seen under sunlight.  IPS screens transmittance is lower than TFT screens, more power is needed for IPS LCD display.

TFT LCD is a mature technology. OLED is a relatively new display technology, being used in more and more applications. As for Micro LED, it is a new generation technology with very promising future. Followings are the pros and cons of each display technology.

TFT Liquid Crystal Display is widely used these days. Since LCD itself doesn"t emit light. TFT LCD relies on white LED backlight to show content. This is an explanation of how TFT LCD works.

Relatively lower contrast：Light needs to pass through LCD glasses, liquid crystal layer, polarizers and color filters. Over 90% is lost. Also, LCD can not display pure black.

Organic Light-Emitting Diode is built from an electro-luminescent layer that contains organic compounds, which emit light in response to an electric current. There are two types of OLED, Passive Matrix OLED (PMOLED) and Active Matrix OLED (AMOLED). These driving methods are similar to LCD"s. PMOLED is controlled sequentially using a matrix addressing scheme, m + n control signals are required to address a m x n display. AMOLED uses a TFT backplane that can switch individual pixels on and off.

Low power consumption and flexible: OLED doesn"t rely on backlight and consumes less power. OLED is essentially created on plastic film. It is bendable and easy to process.

High contrast and vivid color: OLED emits light itself, can produce very bright image with beautiful color. And because OLED can be turned off, it can produce true black.

Stroboscopic effect: most OLED screen uses PWM dimming technology. Some people who are easy perceive stroboscopic frequency may have sore eyes and tears.

​Micro LED, sometimes called μLED is made up of tiny LED, measure less than 100μm. Another way of looking at this is that MicroLEDs are simply traditional LEDs shrunk down and placed into an array.

Replacing organic material with inorganic GaN material eliminates the need of polarizing and encapsulation layer, found in OLED. Micro LED is smaller and thinner, consumes less power.

Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.

The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.

Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.

The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.

Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.

In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.

LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.

According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.

The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.

First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.

The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.

First, the ITO film layer needs to be deposited on the TFT glass, so that there is a smooth and uniform ITO film on the whole TFT glass. Then, using ionized water, the ITO glass is cleaned and ready for the next step.

This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.

The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.

As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.

As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.

Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.

After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.

Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.

Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.

As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process

Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.

When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.

The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.

Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission

Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.

The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board

The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.

LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.

However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.

First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.

CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.

With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.

However, no matter CCFL backlight or LED backlight is placed in various ways, the nature of the backlight source cannot be a surface light source, but a linear light source or point light source. Therefore, other components are needed to evenly distribute the light to the whole surface. This task is accomplished by the diffuser plate and diffuser plate.

On the transparent diffuser plate, point-like printing can block part of the light. The LED backlight on the side drives the light from the side of the diffuser plate, and the light reflects and refracts back and forth in the diffuser plate, distributing the light evenly to the whole surface. Point-like printing blocks part of the light, screening the light evenly like a sieve.

At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.

However, it is much simpler to use a side white LED as a backlight. The small circuit board on the far left of the figure above is the backlight of the LED.

This is the general structure of the backlight system. Since I have never seen the backlight mode of R.G.B LED, I cannot tell you what the backlight mode is like. I will share it with you when I see it in the future.

Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.

After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.

However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.

TFT displays are also known as an “Active Matrix TFT LCD module” and have an array of thin film transistors fabricated on the glass that makes the LCD. There is one of these transistors for each pixel on the LCD.

LCDs use voltage applied to a field of microscopic liquid crystals to change the crystal’s orientation, which in turn changes the polarization of the liquid crystal which creates light or dark pixels on the display.

Beautiful, complex images: All of our TFT modules are full-color graphic displays. Unlike standard monochrome character displays, you can create complex images for an imaginative user experience.

Single Supply: Most of the TFTs use an integrated controller with built-in voltage generation so only a single 3.3v supply is needed for both the panel power and logic voltage.

Many of our character LCD modules use a standard HD44780 controller, so they can be quickly integrated into a new product or used as a replacement in your existing products.

Many of the LCD controllers on board our graphic LCD display modules also include a CGROM (character generator ROM) which allows for easy character information as well as full bit-mapped graphic information to be shown.

Some of the graphic LCD displays have the ability to render graphics in grayscale, enabling you to show images and elements of your UI (user interface) with more depth and definition.

Because OLEDs are emissive, these displays can always be used in dark environments. There is usually a software command or hardware setting that will allow OLEDs to be dimmed.

Some OLED displays are bright enough to be sunlight readable–these models will typically take more current and may have a shorter rated lifetime. Additionally, OLEDs have extremely wide viewing angles.

What makes OLEDs useful for display construction is that they can be fabricated in bulk. Using OLED fabrication techniques, all the diodes can be made at the same time, at a much lower cost. OLEDs also come in a wide variety of colors.

TFT is an abbreviation for Thin Film Transistor, a flat panel display used to improve the operation and utility of LCD screens. In order to portray an appearance to the audience, a liquid crystal display (LCD) utilizes a crystalline-filled fluid to modify rear lighting polarized origin through the use of an electromagnetic force among two relatively thin metal wires such as indium oxide (ITO). However, color TFT displays are associated with this method, which can be employed in both divided and pixelated display systems.

With motion pictures displayed on an LCD, the intrinsic sluggish rate of increase between liquid phases over a significant number of pixel components can be an issue due to capacitance impacts, which can create a blurring of the visuals. Placing a high-velocity LCD control device inside the formation of a thin-film transistor immediately next to the cell component just on a glass screen, the issue of LCD picture speed may be substantially improved, and image blur can be eliminated for all useful purposes entirely.

Organic light-emitting diodes (AMOLEDs) are a type of flat light-emitting advanced technologies that are created by interspersing a succession of organic thin sheets over two conducting conductors. An electrical charge causes a brilliant light to be produced when the current flows. AMOLED displays are light-emitting screens that do not require a backlight, making them thinner and more energy-efficient than liquid crystal displays (LCDs) (which will need a white backlight).

AMOLED displays are not only thin and fuel-intensive, but they also deliver the highest image quality available, so they can be made translucent, elastic, bendable, or even rollable and stretchy in the future, allowing for a variety of applications. AMOLEDs are a revolutionary technology in terms of display devices! It is possible to create an AMOLED by sandwiching a sequence of thin films across phase conductors. Electric charge causes a brilliant light to be emitted when the current flows through the coil.

Half-Life has been expanded. TFT displays have a far longer half-life than its LED equivalents, and they are available in a number of sizes, which might have an effect on the device"s half-life based on the phone"s usage as well as other variables. Touch panels for TFT screens can be either resistant or capacitance in nature.

They rely on backlight to give illumination rather than generating their own light. Hence they require constructed light-creating diodes (LEDs) in their backlit display framework to ensure enough brightness.

Backlighting is unnecessary for AMOLEDs. LCDs produce images by selectively blocking parts of the illumination, whereas AMOLEDs produce light. AMOLEDs utilize less energy than LCDs since they don"t need backlighting. This is critical for battery-powered devices such as phones.

While AMOLED light-emitting sheets are lightweight, the substrate can also be elastic rather than stiff. AMOLED films are not limited to glass-like LEDs and LCDs.

AMOLEDs offer 170-degree ranges of vision. LCDs operate by obscuring the light. Hence they have intrinsic viewing obstacles. In addition, AMOLEDs have a substantially wider viewing spectrum.

AMOLEDs outperform LEDs. Since AMOLED organic coatings are less than LED inorganic crystal levels, AMOLED conducting and particle emitters layers can just be multi-layered. Also, LEDs and LCDs need glass backing, which absorbs light. AMOLEDs don"t need it.

AMOLEDs seem to be simpler to implement and larger. AMOLEDs are constructed of polymers and may be produced into big sheets. It takes a lot of extra liquid crystals to build and set down.

While red and green AMOLED sheets have a greater lifespan (46,000 to 230,000 hours), azure compounds have significantly shorter longevity (up to roughly 14,000 hours).

Due to the fact that AMOLED displays inherently emit illumination, they do not need a backlight when used on a monitor screen. Conversely, LCDs require backlights since the liquid crystals themselves are incapable of producing light under their own. Direct light emission from AMOLED displays also allows for the developing of lightweight display devices than others using TFT LCDs.

LCD displays have a higher brightness than AMOLED panels. This is owing to the LCD"s usage of led backlight, which may provide a brilliant illumination of the entire display. Despite the fact that AMOLEDs produce high levels of brilliance from their illumination, they will never be able to match the intensity of LCD lighting.

LCD screens use less power than AMOLED displays, which provides a slight advantage. The amount of energy consumed by AMOLED displays is dependent on the intensity of the screen. Lowered luminance results in lower energy usage, however, it might not be the best solution because the contrast would suffer as a result of the decreased brightness. In some situations, such as when to use an AMOLED device in direct sunlight, it is not an optimal situation.

However, the backlit keys of TFT displays account for the majority of their power usage. TFT screens" efficiency is considerably improved when the backlight is set to a lesser brightness level than the default setting. For example, replacing the light of an LCD TV with just an Led flash will have no effect on the image quality, but will result in lower power usage than replacing the light of an AMOLED TV.

With the exception of phones, numerous other technologies make use of displays to allow customers to engage in direct communication with them. To determine whether or not TFT LCD will be able to withstand the development of AMOLED innovation, we should first review the benefits of LCD technology. The backlighting quality ensures that whites are strong and brightness is superb but will deplete a battery much more quickly than just an AMOLED display. Furthermore, the cost of LCD screens is a considerable consideration. In addition to being less expensive and more easily accessible, they are produced in standard industry sizes, allowing them to be purchased for innovative products with relative ease.

Confused about LED vs. LCD vs. TFT? Here"s everything you need to know. Creating or upgrading a device display or screen can involve a lot of different things, but it often comes down to one major question - what kind of display should you get?

So, there are 3 common displays LED, LCD and TFT available in the market. All terms refer to the flat-panel display, or screen, of a computer monitor or television set. In this article, we are going to differentiate between them. It will help you to choose a better one.

LCD stands for liquid crystal display. Works by adjusting the amount of light blocked. Usually has a backlight but might not (clocks, calculators, Nintendo Gameboy). The green-black ones can be very cheap and are a mature technology. Response time can be slow. An LCD display uses the light balancing qualities of crystals. Today LCDs are used in a great number of products and applications. Your TV, computer screen, calculator, cell phone and the dreaded alarm clock are all made of an LCD flat panel. Color LCDs produce the color based on two techniques: Passive matrix and active matrix. Passive matrix is the cheapest technology of the two. The other technology is called an active matrix or TFT. Active matrix displays produce really sharp and clear images.

This is a type of LCD with a thin film transistor attached to each pixel. All computer LCD screens are TFT since the early 2000s; older ones had slower response times and poorer color. Cost is now very good; power consumption is fairly good but dominated by the backlight. Has to be manufactured out of glass. The TFT layer is embedded in the screen itself, it reduces crosstalk between pixels. Crosstalk happens when a signal sends to a pixel also affects the pixel next to it. This makes the TFT technology the technology offering the best resolution and image quality. It also makes it a bit more expensive. Today TFTs have become the standard when producing LCD screens.

LED stands for a light emitting diode. As the name suggests, emits light rather than blocking it like LCD. Used for red/green/blue/white indicator lights everywhere. Some manufacturers advertise "LED" displays that are TFT screens with a white LED backlight, which is just confusing. Ones that are real LED screens are usually OLED.

Some devices actually have backlights made from Red, Green and Blue LEDs, normally referred to as RGB LED, which tend to have better color reproduction than any other display.

LED screen is just like saying that it is a plastic screen. You still have the WHOLE screen illuminated all the time and LED is "good" only for being more eco-friendly and probably more bright at max setting if you ever need this.

An LCD panel is, in fact, 2 layers of glass with some volume of Liquid Crystal in between. These two form the panel itself. The 2 layers are usually called Color Filter Glass (above) and TFT glass (below).

LCDs can’t completely prevent light from passing through, though, even during dark scenes, so dimming the light source itself aids in creating deeper blacks and more impressive contrast in the picture.

A standard TFT has a whole "lamp" behind it, illuminating the whole screen all the time. This way, you cannot have a true black, as it is still illuminated and stay grayish.

TFTs are a type of active matrix display that controls individual pixel updates several times per second on the screen to update the image relative to the content source.

TFT displays use more electricity than regular LCD screens, so they not only cost more in the first place, but they are also more expensive to operate.

LCDs use fluorescent lights while LEDs use those light emitting diodes. The fluorescent lights in an LCD are always behind the screen. On an LED, the light emitting diodes can be placed either behind the screen or around its edges.

There’s been a significant growth in the monitor market when it comes to screens with LED backlighting. I wanted to provide an article which explains the technology in more detail as it is bound to become more and more widespread. The technology was originally quite expensive, but reduced production costs and improved manufacturing processes have allowed LED backlighting to be used in even the lower cost monitor market. We are now seeing an influx of new screens in all different sizes using LED backlighting, and it is also being combined with TN Film, VA and IPS panel technologies.

RGB LED Backlighting – This type of backlighting is based on RGB triads, each including one red, one green and one blue LED. RGB LED backlighting ensures an excellent colour gamut and very pure colours, but is only really used in professional-grade displays such as the Samsung XL20, XL24, XL30 screens, and modern professional models like the HP DreamColor LP2480zx. This type of backlighting is only used in this sector due to its high cost and it is not economical to produce at the moment.

An edge backlight with white LEDs (W-LEDs) –The LEDs are placed in a line along the edge of the matrix, and the uniform brightness of the screen is ensured by a special design of the diffuser. This backlight does not offer the option of zonal control over brightness like the direct lit method does (see below). It can not offer an extended color gamut either. Instead, it is economical and compact, which makes it popular among notebook makers and with manufacturers producing ultra-thin displays and keen to keep costs to a minimum. This is the variation commonly being used in desktop displays at the moment.

A flat backlight based on white LEDs (W-LEDs) – As there is only one third of the total amount of LEDs here, this backlight is much cheaper than the triad-based backlight, but it cannot deliver an extended color gamut. In the backlight of this type LEDs are uniformly distributed in the plane parallel to the matrix, which allows setting the backlight intensity differently in different parts of the screen when necessary. This is the further development of the dynamic contrast technology. It is currently employed in LCD TV-sets only and is also referred to as ‘direct lit’ W-LED. A note about white LEDs – A white LED is actually a blue LED with yellow phosphor to give the impression of white light. The spectral curve has big gaps in the green and red parts.

If marketing is to be believed, LED backlighting offers you all kinds of advantages, but it’s important to understand what is true, and what is not. We will discuss different aspects and whether they are influenced by a different backlight source:

Colour Gamut– this is controlled in monitors by the properties of the colour filters of the LCD matrix, and by the backlight’s radiation spectrum. You will see CCFL backlighting offering colour gamuts covering between 72% (commonly referred to as “standard gamut” / sRGB) and 102% of the NTSC reference colour space. The CCFL backlighting above 72% are commonly referred to as wide gamut, or W-CCFL / WCG-CCFL. In LED backlighting, the RGB LED format can offer really large colour gamuts with pure and saturated colours. These can cover typically >114% of the NTSC colour space, and is one of the reasons they are often employed in high end professional screens. W-LED backlighting cannot offer these extended gamuts, and on paper actually cover slightly less of the NTSC colour space than standard gamut CCFL (typically 68%). The difference is hardly detectable by the naked eye however.

Static contrast ratio – LED backlighting models are advertised with massive contrast ratios, ranging commonly into the millions now! Figures of up to 20 million:1 are common at the time of writing. Be aware though that these are normally headline dynamic contrast ratio figures, with the normal static contrast ratio rarely even mentioned. It is important to understand that static contrast ratio is only determined by the characteristics of the LCD matrix itself and not by the backlighting type or nature. It is determined by the ratio of the transparency levels of open and closed pixels.

Dynamic contrast ratio – As opposed to gas-discharge lamps (CCFL), LEDs can be lit up instantly or turned out completely. This can lead to extremely high levels of dynamic contrast as we have mentioned above. Figures in the millions are very common now. But in real applications, for example when watching a movie, there are no absolutely black frames even in the credits. Most of the time there is something on the screen besides blackness and a monitor with a huge specified dynamic contrast will never have the chance to deliver it in practice. As a result, there is no real practical point in increasing the dynamic contrast higher than about 10,000:1 which has already become standard for many monitors, including those with a backlight based on CCFL lamps. Keep in mind that DCR figures are often exagerated as a result, and since you will probably never get to utlise the full figure in practice, don’t be fooled into buying into the hype too much!

Uniformity – Most desktop monitors use edge-lit W-LED backlighting with a line of LEDs along the edge of the panel. The whole screen is lit by means of a special diffuser, and so it is this which really determines the brightness uniformity you experience. The uniformity of brightness depends only on the design of the diffuser and you can often see various defects like bright spots or a brighter zone at the edge of the screen where the lamp or the line of LEDs resides. Having an LED backlight does not guarantee you better uniformity. In fact, good uniformity is harder to achieve in the long term as the LEDs age, with each LED possibly aging at a different rate. With RGB LED units, the use of three separate light sources for red, green, and blue means that the white point / colour temperature of the display can move as the LEDs age at different rates as well.

Instantly On – some manufacturers mention that an LED can be instantly turned on, meaning there is no warm up time like there is with a CCFL backlight. This is true, but it’s debatable how important this really is to an end user.

Size – LED backlighting units can be very thin, allowing manufacturers to produce ultra-thin displays with sleek and attractive designs. You also see this technology used in laptops and LCD TV’s for the same purposes. This technology has allowed production of thinner screens which are in high demand by consumers. Manufacturers are actively working on reducing the size of the LEDs to be used in these modules to improve things even more. Screens using a flat W-LED or RGB backlight behind the panel cannot offer the same thin profile however.

Environmental – LEDs do not contain mercury, unlike CCFL’s and so can be recycled more easily. You will see mention of various certificates and compliance standards as well, such as ‘RoHS compliance’. These can show the displays have met recylcing standards. Certainly a benefit of LED backlighting for the environmentally concious.

Power Consumption– This is perhaps one of the key advantages of LED backlighting in modern times. The technology uses less energy and so you can save money and energy and reduce your carbon footprint at the same time. For example, the non-LED version of the 24″ BenQ G2420HBD consumer display has a 49W consumption compared to the 24W of the LED version of the same display (G2420HBDL). The BenQ LED monitors are typically marketed as offering a reduced power consumption of 36% in comparison to traditional monitors. Other manufacturers quote similar figures, with 35 – 40% energy saving being common. You will also see various ratings and ‘certificates’ applied to these screens such as Energy Star and the likes.

At the professional end of the market where RGB LED backlighting is used, it is combined with high end panel technologies such as AMVA (from AU Optronics) or IPS (from LG.Display). These panel technologies are more expensive to produce than the widely used TN Film panels in the mainstream market. When you are using an expensive backlighting unit, it obviously should be paired with a higher-end panel though. In fact, modern RGB LED displays such as the HP DreamColor LP2480zx even use a one-of-a-kind true 10-bit H-IPS panel (not 8-bit +AFRC like some of the other modern “10-bit” screens). RGB LED models are few and far between though of course.

W-LED backlit models are becoming more and more mainstrea. Initially the technology was combined exclusively with TN Film panels, since low production costs (and low retail costs) were the name of the game. There are many TN Film based models out there with LED backlighting now. More recently, in the later half of 2010, we have seen models emerge combining W-LED backlighting with VA and IPS matrices. AU Optronics have released modules in several sizes which combine their AMVA panel technology with LED, and LG.Display have begun to release a combination of IPS and LED. The BenQ EW2420 and VW2420H were two of the first VA based screens on the market with LED. The NEC EA232WMi and forthcoming models from LG will be some of the first to use IPS + LED. We expect this trend will continue.

A thin-film-transistor liquid-crystal display (TFT LCD) is a variant of a liquid-crystal display that uses thin-film-transistor technologyactive matrix LCD, in contrast to passive matrix LCDs or simple, direct-driven (i.e. with segments directly connected to electronics outside the LCD) LCDs with a few segments.

In February 1957, John Wallmark of RCA filed a patent for a thin film MOSFET. Paul K. Weimer, also of RCA implemented Wallmark"s ideas and developed the thin-film transistor (TFT) in 1962, a type of MOSFET distinct from the standard bulk MOSFET. It was made with thin films of cadmium selenide and cadmium sulfide. The idea of a TFT-based liquid-crystal display (LCD) was conceived by Bernard Lechner of RCA Laboratories in 1968. In 1971, Lechner, F. J. Marlowe, E. O. Nester and J. Tults demonstrated a 2-by-18 matrix display driven by a hybrid circuit using the dynamic scattering mode of LCDs.T. Peter Brody, J. A. Asars and G. D. Dixon at Westinghouse Research Laboratories developed a CdSe (cadmium selenide) TFT, which they used to demonstrate the first CdSe thin-film-transistor liquid-crystal display (TFT LCD).active-matrix liquid-crystal display (AM LCD) using CdSe TFTs in 1974, and then Brody coined the term "active matrix" in 1975.high-resolution and high-quality electronic visual display devices use TFT-based active matrix displays.

The circuit layout process of a TFT-LCD is very similar to that of semiconductor products. However, rather than fabricating the transistors from silicon, that is formed into a crystalline silicon wafer, they are made from a thin film of amorphous silicon that is deposited on a glass panel. The silicon layer for TFT-LCDs is typically deposited using the PECVD process.

Polycrystalline silicon is sometimes used in displays requiring higher TFT performance. Examples include small high-resolution displays such as those found in projectors or viewfinders. Amorphous silicon-based TFTs are by far the most common, due to their lower production cost, whereas polycrystalline silicon TFTs are more costly and much more difficult to produce.

The twisted nematic display is one of the oldest and frequently cheapest kind of LCD display technologies available. TN displays benefit from fast pixel response times and less smearing than other LCD display technology, but suffer from poor color reproduction and limited viewing angles, especially in the vertical direction. Colors will shift, potentially to the point of completely inverting, when viewed at an angle that is not perpendicular to the display. Modern, high end consumer products have developed methods to overcome the technology"s shortcomings, such as RTC (Response Time Compensation / Overdrive) technologies. Modern TN displays can look significantly better than older TN displays from decades earlier, but overall TN has inferior viewing angles and poor color in comparison to other technology.

Most TN panels can represent colors using only six bits per RGB channel, or 18 bit in total, and are unable to display the 16.7 million color shades (24-bit truecolor) that are available using 24-bit color. Instead, these panels display interpolated 24-bit color using a dithering method that combines adjacent pixels to simulate the desired shade. They can also use a form of temporal dithering called Frame Rate Control (FRC), which cycles between different shades with each new frame to simulate an intermediate shade. Such 18 bit panels with dithering are sometimes advertised as having "16.2 million colors". These color simulation methods are noticeable to many people and highly bothersome to some.gamut (often referred to as a percentage of the NTSC 1953 color gamut) are also due to backlighting technology. It is not uncommon for older displays to range from 10% to 26% of the NTSC color gamut, whereas other kind of displays, utilizing more complicated CCFL or LED phosphor formulations or RGB LED backlights, may extend past 100% of the NTSC color gamut, a difference quite perceivable by the human eye.

The transmittance of a pixel of an LCD panel typically does not change linearly with the applied voltage,sRGB standard for computer monitors requires a specific nonlinear dependence of the amount of emitted light as a function of the RGB value.

Less expensive PVA panels often use dithering and FRC, whereas super-PVA (S-PVA) panels all use at least 8 bits per color component and do not use color simulation methods.BRAVIA LCD TVs offer 10-bit and xvYCC color support, for example, the Bravia X4500 series. S-PVA also offers fast response times using modern RTC technologies.

When the field is on, the liquid crystal molecules start to tilt towards the center of the sub-pixels because of the electric field; as a result, a continuous pinwheel alignment (CPA) is formed; the azimuthal angle rotates 360 degrees continuously resulting in an excellent viewing angle. The ASV mode is also called CPA mode.

TFT dual-transistor pixel or cell technology is a reflective-display technology for use in very-low-power-consumption applications such as electronic shelf labels (ESL), digital watches, or metering. DTP involves adding a secondary transistor gate in the single TFT cell to maintain the display of a pixel during a period of 1s without loss of image or without degrading the TFT transistors over time. By slowing the refresh rate of the standard frequency from 60 Hz to 1 Hz, DTP claims to increase the power efficiency by multiple orders of magnitude.

Due to the very high cost of building TFT factories, there are few major OEM panel vendors for large display panels. The glass panel suppliers are as follows:

External consumer display devices like a TFT LCD feature one or more analog VGA, DVI, HDMI, or DisplayPort interface, with many featuring a selection of these interfaces. Inside external display devices there is a controller board that will convert the video signal using color mapping and image scaling usually employing the discrete cosine transform (DCT) in order to convert any video source like CVBS, VGA, DVI, HDMI, etc. into digital RGB at the native resolution of the display panel. In a laptop the graphics chip will directly produce a signal suitable for connection to the built-in TFT display. A control mechanism for the backlight is usually included on the same controller board.

The low level interface of STN, DSTN, or TFT display panels use either single ended TTL 5 V signal for older displays or TTL 3.3 V for slightly newer displays that transmits the pixel clock, horizontal sync, vertical sync, digital red, digital green, digital blue in parallel. Some models (for example the AT070TN92) also feature input/display enable, horizontal scan direction and vertical scan direction signals.

New and large (>15") TFT displays often use LVDS signaling that transmits the same contents as the parallel interface (Hsync, Vsync, RGB) but will put control and RGB bits into a number of serial transmission lines synchronized to a clock whose rate is equal to the pixel rate. LVDS transmits seven bits per clock per data line, with six bits being data and one bit used to signal if the other six bits need to be inverted in order to maintain DC balance. Low-cost TFT displays often have three data lines and therefore only directly support 18 bits per pixel. Upscale displays have four or five data lines to support 24 bits per pixel (truecolor) or 30 bits per pixel respectively. Panel manufacturers are slowly replacing LVDS with Internal DisplayPort and Embedded DisplayPort, which allow sixfold reduction of the number of differential pairs.

Backlight intensity is usually controlled by varying a few volts DC, or generating a PWM signal, or adjusting a potentiometer or simply fixed. This in turn controls a high-voltage (1.3 kV) DC-AC inverter or a matrix of LEDs. The method to control the intensity of LED is to pulse them with PWM which can be source of harmonic flicker.

Kawamoto, H. (2012). "The Inventors of TFT Active-Matrix LCD Receive the 2011 IEEE Nishizawa Medal". Journal of Display Technology. 8 (1): 3–4. Bibcode:2012JDisT...8....3K. doi:10.1109/JDT.2011.2177740. ISSN 1551-319X.

K. H. Lee; H. Y. Kim; K. H. Park; S. J. Jang; I. C. Park & J. Y. Lee (June 2006). "A Novel Outdoor Readability of Portable TFT-LCD with AFFS Technology". SID Symposium Digest of Technical Papers. AIP. 37 (1): 1079–82. doi:10.1889/1.2433159. S2CID 129569963.

LCD displays don’t emit light by themselves. They need a light source, and LED backlights are now dominating the market. In this article, Orient Display’s Bill Cheung provides a complete overview of LED backlight technology, discussing different types, driver technologies, color deviation, brightness options and more.

LCD (liquid crystal display) has long been the dominant technology in the display world. Certainly, there are some emerging competing display technologies—such as OLED (Organic Light Emitting Diode) [1] and micro-LED—that have the potential to threaten LCD’s position in the market. But both are currently only used for niche and high-end markets.

An LCD display can’t emit light by itself. In order to have an LCD display [2] used in a dim environment, a backlight has to be used as the light source. There are a few different technologies that are able to produce backlight ranging from EL (electroluminescent), CCFL (cold cathode fluorescent lamps) and LED (light emitting diode). However, a breakthrough in blue LED technology by Shuji Nakamura [3] led to LED backlights dominating the market.

One of the greatest benefits of LED backlighting is its long lifetime. Normally, LED lifetime can be measured with half-life when the original brightness decreases by 50%. With different LED chip manufacturing materials, technologies and environment used, the LED life can vary from 20,000 hours to well over 100,000 hours.

LED backlights have low power consumption and produce much less heat than other backlight technologies, which extends the durability and performance of the other display components. Furthermore, this reduces the risk of fire and explosion. LED backlights are also driven with DC (direct current) and low voltage (can be as low as 1.5V), which are good for battery drive and emit no interference to the circuitry. With the development of LED technology, the LED chips become small. So, it is possible to produce very thin backlight (0.5mm thick or thinner).

Although white LED is the most popular color, LED backlight can be made into different single colors, bi-colors and tri-colors [4] (Figure 1) (Figure 2). With RGB LED backlight color mixing, normal 8 color LED backlight can be produced (Figure 3).

LED backlight can be classified as bottom (array) lit and side (edge) lit backlights, and each have their plusses and minuses. The advantages of the bottom lit (array) backlight are that it is uniform and bright. Its disadvantage is high current draw, thickness, heat dissipation and cost. Meanwhile, the advantages of the side lit backlight are its thinness, flexibility in design, low current and lower cost. The main disadvantage of the side lit backlight is its non-uniformity—hot spots can be seen from most of the side lit backlight from certain angle. Figure 4 compares the bottom lit and side (edge) lit backlight LCD types.

Now let’s look at LED backlight structures. An LED backlight can be simplified into layers starting with a LED chip, light guide, diffusor and reflector (Figure 5). This is the lowest cost structure. Except for some very low current efficiency LCD displays—such as utility meters, battery-powered clock, watch, GPS and so on—most LCD displays need backlights to be visible in the dim lighting. Most often the backlight is actually at the back of the LCD. In rare cases, this light can be done as front light. The traditional LCD structure with LED backlight shown in Figure 6.

Direct current driving: This is the simple and low-cost way to drive a LED backlight, however, be mindful of the current limit otherwise the LED life can deteriorate quickly. The solution is simply to add a current limiting resistor in the circuit. Current limitation resistors value calculation formula: R = (V0– Vf)/If.Also be mindful of reverse drive, otherwise, the LED chip can break down easily.

LED driver with constant current: The advantage of constant current LED driver is that it will be the best option to use when building your own fixture or working with high powered LED because they avoid violating the maximum current specified for the LEDs, therefore avoiding burnout/thermal runaway. They are easier for designers to control applications, and help create a more consistent bright light.

LED driver with constant voltage: Using a constant voltage LED driver makes sense when using an LED or array that has been specified to take a certain voltage. This is helpful because constant voltage is a much more familiar technology for design and installation engineers. Moreover, the cost of these systems can be lower, especially in larger scale applications.

There are a variety of ways to connect a backlight and LCD module electrically. It can be done with wires that are soldered on the LCD or LCD module. It can be connected using pins, which can be soldered onto the LCD or LCD module. A third way is to use a FPC (flexible printed circuit), which can be soldered or plugged in a ZIF (zero insertion force) connector. And finally, there is the connector method. With this method you use connectors which can be plugged into mating connectors.

As the LED is manufactured via the semiconductor process, there are some color deviations that can be a quality control issue. One way to solve the issue is through a process of selection and sorting after manufacturing the LEDs. The LEDs are sorted into different categories or bins. How this sorting is done and what each bin actually contains is defined differently by each LED manufacturer. The backlight manufacturer can choose from which bin they take the LEDs for backlight color hue.

Some customers might request very fine binning by the LED manufacturer, which can be very expensive since only a very small percentage of the LEDs manufactured would meet the requirements for a specific bin. Figure 7 shows an example of the bin selection from Nichia, the most renowned LED manufacturer in the world. Figure 8 shows the 1931 CIE chromaticity diagram. And Figure 9 shows the color deviations (bin definition) by Cree for a qualified production lot.

In actual LED backlight production, most customers will accept the LED color for two big categories: white with yellowish (warm) and white with bluish (cold). Of course, the LED brightness will also need to be defined. For general application, most customers will accept a brightness tolerance of 70 percent.

It is extremely hard to estimate the LED backlight lifetime or MTBF (mean time between failures) because there are so many variable factors. However, the most important is the temperature on the LED chip. The factors that can affect the LED chip temperature include: surrounding temperature, humidity, driving current, voltage, backlight design (how many LED chips to be used, how close to each other, heatsink design), backlight manufacturing process (type and thickness of adhesive), quality of the LED chip and so forth.

To test the LED life is also very time consuming, requiring at least 1,000 hours. That’s the reason why no LED manufacturers can guarantee LED backlight life and most backlight manufacturers also are reluctant to provide lifespan data. As for LCD manufacturers, they need to discuss it with the customer to understand the applications and provide suggestions. It is normal that the LCD datasheet lists the typical life time and avoids providing a minimum lifetime. From Figure 10, we can see that over room temperature, the current needs to decrease as the temperature increases. At over 85°C, the LED is not usable.

To estimate LED backlight lifetime, you can use ballpark estimation or theoretical calculation. Let’s first examine the ballpark method. To take white LED as example, the nominal biasing current is 20mA. If we use a safe lifetime estimation, we can estimate using Table 1.

Now let’s use the theoretical calculation approach. As we previously mentioned, LED life is affected by a lot of factors: surrounding temperature, humidity, driving current, voltage, backlight design (how many LED chips to be used, how close to each other, heatsink designed), backlight manufacturing process (type and thickness of adhesive), quality of the LED chip and so on. LED chip manufacturers are not willing to give absolute values of LED chip lifetimes, but there is a theoretical calculation that we can use.

Temperature is the determination factor for LED chip life, while LED chip manufacturers use LED junction temperature to predict LED chip life more accurately. An example is:

Finally, let’s look at ways to increase LED backlight brightness. There are many ways to increase LED backlight brightness, but all these measures are balanced with performance and cost. Here are some of the methods:

For the LCD module side, using better aperture opening ratio, anti-reflection coating on surface, optical bonding. This results in higher cost. Actually, this measure is not to increase LED backlight brightness directly but to increase to the visibility to users.

Bill Cheung is an engineering lead and marketing manager at Orient Display, an LCD and display technology provider with over two decades of industry experience in delivering cutting edge display solutions. You can browse Orient Display"s knowledge base [7] to learn more about LCDs.

LED backlighting is the most commonly used backlight for small, LCD panels. Light-emitting diodes, or LEDs, are practical components for a light source because of their small size. LED backlighting is popular due to its overall low cost, long life, variety of colors and high brightness.

LED backlights are housed in a light box that has a diffuser to evenly distribute the LED light. The light box is then mounted behind the LCD’s viewing area. The LED backlight comes in two configurations: array and edge lit. The array configuration has the LEDs mounted in a uniform, grid layout within the light box. This configuration gives off a very bright, even light. The disadvantage of an array configuration is that it requires a thick light box design to accommodate the number of LEDs required. The high number of LEDs in this configuration also means it consumes more power.

The other configuration for LED backlights is edge lit. An edge lit configuration is the most commonly used construction for LED backlights. This configuration mounts the LEDs along one edge of the light box. The layout results in a thin design. Edge lit also uses less LEDs overall and therefore consumes less power than an array configuration.

Another type of backlight options is the use of fiber optic technology. Fiber optic backlights use sheets of fiber optic woven cloth and are bundled by a ferrule (metal cap) to an LED or halogen light source. Advantages for the fiber optic technology includes low voltage, low power, and a very uniform brightness. This type of backlighting is ideal for custom display shapes or sizes however it is priced at a higher cost compared to other technologies available.

The last common backlight option available are cold cathode fluorescent lamps (CCFLs). CCFL backlights are a cost effective option typically found in graphic displays. The CCFL backlight for LCDs is usually configured with the lamp on the edge of a diffuser to distribute the light. An inverter is required to supply the voltage required by the fluorescent lamp. CCFLs offer a bright white light with low power consumption. This backlight option is not ideal for cold-temperature applications (less than 15°C) as the light output decreases with decreased ambient temperature.

There are many different backlight options available for your LCD. The most common types are LED, fiber optic, EL, and CCFL backlights. Cost and application of your product will have the highest influences on which backlight technology is best for your LCD.

Get rich colors, detailed images, and bright graphics from an LCD with a TFT screen. Our standard Displaytech TFT screens start at 1” through 7” in diagonal size and have a variety of display resolutions to select from. Displaytech TFT displays meet the needs for products within industrial, medical, and consumer applications.

TFT displays are LCD modules with thin-film transistor technology. The TFT display technology offers full color RGB showcasing a range of colors and hues. These liquid crystal display panels are available with touchscreen capabilities, wide viewing angles, and bright luminance for high contrast.

Our TFT displays have LVDS, RGB, SPI, and MCU interfaces. All Displaytech TFT LCD modules include an LED backlight, FPC, driver ICs, and the LCD panel.

We offer resistive and capacitive touch screens for our 2.8” and larger TFT modules. Our TFT panels have a wide operating temperature range to suit a variety of environments. All Displaytech LCDs are RoHS compliant.

We also offer semi-customization to our standard TFT screens. This is a cost-optimized solution to make a standard product better suit your application’s needs compared to selecting a fully custom TFT LCD. Customizations can focus on cover glass, mounting / enclosures, and more - contact us to discuss your semi-custom TFT solution.

This rise of small, powerful components has also led to significant developments in display technology. The most recent of which, AMOLED, is now the main competitor for the most common display used in quality portable electronics – the TFT–LCD IPS (In-Plane Switching) display. As more factories in the Far East begin to produce AMOLED technology, it seems likely we will enter a battle of TFT IPS versus AMOLED, or LCD vs LED. Where a large percentage of a product’s cost is the display technology it uses, which provides best value for money when you’re designing a new product?

TFT IPSdisplays improved on previous TFT LCD technology, developed to overcome limitations and improve contrast, viewing angles, sunlight readability and response times. Viewing angles were originally very limited – so in-plane switching panels were introduced to improve them.

Modern TFT screens can have custom backlights turned up to whatever brightness that their power limit allows, which means they have no maximum brightness limitation. TFT IPS panels also have the option for OCA bonding, which uses a special adhesive to bond a touchscreen or glass coverlens to the TFT. This improves sunlight readability by preventing light from bouncing around between the layers of the display, and also improves durability without adding excess bulk; some TFT IPS displays now only measure around 2 mm thick.

AMOLED technology is an upgrade to older OLED technology. It uses organic compounds that emit light when exposed to elect