lcd display issues supplier

Five simple words that can equate to significant LCD display challenges for you. Here’s how you can successfully address and resolve these 5 LCD display challenges:

Proactively address this challenge with the LCD display provider and within your company. Internally, assure suppliers’ lead-times are accurate in your MRP. Additionally, maintain a 2-4-week buffer stock or more depending on lead-times and component scarcity.

The LCD display supplier can also carry a buffer stock for your application. Reactively, the LCD display supplier should offer expedited options. Effective display provider can pressure the upstream supply chain, adjust production schedules, ship partial quantities and accelerate shipments. Applying these solutions eliminates most delivery problems and handles unplanned customer demand (a good thing!).

Find a display provider that is prepared for and addresses obsolescence when it rears its ugly head. Display providers who are manufacturing more customized systems are more likely to work with your needs than high-volume suppliers. Understand what would cause an LCD display to become obsolete. Your ideal design partner(s) will design for obsolescence mitigation. Then, by giving a long end-of-life (EOL) notice period, the LCD display provider can react by creating safety stock, sourcing alternates and re-engineering your display around a readily available replacement. Additionally, they should plan development of a compatible replacement so your product development doesn"t need to change. Obsolescence management safeguards your product line and down the road - your bottom line.

Quality issues generally arise in a few ways. First, the LCD display"s failure to meet the performance specification as intended. This involves defining what"s required to satisfy the product"s intent and customers" needs. Next, there are the optical and mechanical aspects of LCD display manufacturing. This includes meeting dimensional tolerances and maximum defect limitations.

A supplier that manufactures to your specific needs will minimize quality issues due to their ability to bring flexibility and expertise by modifying the LCD display for your specific product, and then actively supporting ongoing product improvements.

Defining “performance” begins with the application. Who is the target market or end user and how will they interact with the LCD display? In what environment will it be used? How is it being sold or demonstrated to customers? What data does the LCD display need to convey? Must it be readable by the visually impaired?

When performance is fully understood, we can define the idealdisplay type, size, pixel density, contrast, temperature range, brightness, color gamut response time, etc. Over-specifying any of these factors adds unnecessary cost, while under-specifying will detract from the end product"s usability. Ensure performance is optimized in order for your application to be successful. It is key to find an LCD display provider who is willing to adjust and customize these particular variables and explain them to you in terms of the end user experience.

Determining the right price to pay depends on three factors. What does the display need to do? What does the display NOT need to do? And lastly, what quantity is needed? In most cases the ideal option is a custom or semi-custom display perfectly designed for its application. Despite what many think, this is often the most cost-effective solution.

Another cost challenge is system-level manufacturability. This is where display integration improvements can reduce product complexity, improve manufacturing time, and reduce system level manufacturing defects. For the most seamless LCD display integration, there are additional components such as buttons, LEDs, PCB boards, and connectors that are more efficiently integrated on the display rather than a separately assembled component. Clearly in this case, the LCD display cost will go up, but when done right, the system level cost is reduced to result in a net gain.

Lastly, you need to know system-level costs. If you’re giving up customer valued performance or functions, you"re trading market share and profitability for display savings and the net result may be decreased profit. The opposite also holds true; adding performance that is not necessary (these are attributes that the customer does not value) simply adds additional product costs.

Choosing the right supplier, based on your volume and quality needs is essential. Then implement the optimal LCD display solution with the optimal features and performance.

Chances are you selected an LCD display supplier to work with your CM and now feel locked into the relationship. You’ve already gone through the qualification process, investing time and money. Not to mention approving the PO in good faith, believing the CM would be getting the right cost, on-time delivery, and high-quality components from your LCD supplier.

A CM had a quality issue with an LCD module. The CM felt comfortable notifying the LCD supplier of the problem. A comprehensive QA check at the supplier’s factory did not reveal any quality issues. The LCD supplier, taking accountability for their role in the end product, scheduled a visit to the CM’s factory. Working collaboratively with the CM, they discovered missing steps in the CM’s process that were compromising the quality of the displays. Quick and intelligent action meant the impact was negligible. The OEM, while informed, was not involved or burdened throughout this process.

Given the LCD supplier’s role and responsibilities, they should keep the OEM informed on aspects that pose a significant impact on products or customer perception:

Lead time: Contrary to the lines you may be fed, lead-time problems are not just part of doing business. Sure, uncertainty and circumstances happen, but an experienced LCD supplier will have safety nets in place to address this, like safety stock of the longest lead time component, multiple delivery options, and pull with their factory to increase or speed production.

Quality: Shoddy displays? Field failures? Dimensional tolerances not being met? These types of quality issues are a sure sign it’s time to start a new LCD supplier search.

Performance: Are the displays you’re receiving simply not performing as expected or designed? There may be excessive component variability or process variability. Either way, it’s time to look for a supplier that will meet your performance expectations.

For specialty components like LCD displays, it’s typical that you dictate to your CM the supplier they need to use. And if you are observing any issues with lead time, quality, performance, cost, or obsolescence, you should look for an alternate supplier.

Find an LCD display supplier that has experience dealing with a contract manufacturer. There are some items that are dealt directly with the CM, such as schedules, payments, and RMAs. But the supplier needs to know when to get the OEM involved, which is any time there may be a significant impact to your products or customer perception.

Liquid crystal displays (LCDs) are the most widely used display technology. Their applications cover TV, mobile phone, appliances, automotive, smart home, industrial meters, consumer electronics, POS, marine, aerospace, military etc. LCD screen display problem can occur for several reasons.

Effect of environmental conditions on the LCD assembly. Environmental conditions include both the effects of temperature and humidity, and cyclic loading.

Effect of manufacturing process. With the development of LCD for more than 40 years and the modern manufacturing equipment, this kind if defects are getting rear.

Common failures seen in LCDs are a decrease in screen contrast, non-functioning pixels or the whole display, and broken glass. Different kinds of LCD display problem need to have different kinds of fix methods or make the decision not worthwhile to repair.

Broken glassIf you accidently drop the LCD and you find it broken on the surface but the display still works. You might just break the touch panel; you can find a repair house or find a youtube video to replace the touch panel. If you find the display not showing, especially you find the fluid leaking out. You need to reply the whole display modules.

Dim LCD displayLCD can’t emit light itself. It uses backlight. Normally, the backlight is not fully driven, you can increase the LED backlight to make a dim LCD display brighter. But if you LCD display has been used for a long time, it is possible that the LED backlight has to be the end of life (not brightness enough) if you turn on 100% backlight brightness. In that case to fix LCD screen, you have to find a way to change the backlight. For some display, it is an easy job but it can be difficult for other displays depending on the manufacturing process.

Image sticking (Ghosting)Sometimes, you will find the previous image still appearing at the background even if you change to another image. It is also called burn in. This kind of failure doesn’t need to repair by professionals. You can simply shut off the display overnight, this kind of problem will go away. Please do remember that displaying a static image for a long time should be avoided.

With the modern manufacturing process and design, this kind of failure rarely happens. Normally, it is caused by no power. Please check if the battery dead or adapter (power supply) failure or even check if you have plug in firmly or with the wrong power supply. 99% the display will be back on.

LCD has white screen – If a LCD has a white screen which means the backlight is good. Simply check your signal input sources which are the most causes. It can also be caused by the display totally damaged by ESD or excess heat, shock which make the LCD controller broken or the connection failure which has to be repaired by professionals.

Blur ImagesAs the LCD images are made of RGB pixels, the screen shouldn’t be blur like old CRT displays. If you do see blur images, they might be caused by two reasons. 1) LCD has certain response time, if you are playing games or watch fast action movies, some old LCD displays can have image delays. 2) The surface of the LCD is made of a layer of plastic film with maximum hardness of 3H. If you clean the surface often or use the wrong detergent or solvent which cause the surface damage. To fix damage on LED screen it’s need to be changed with professionals.

If you have any questions about Orient Display displays and touch panels. Please feel free to contact: Sales Inquiries, Customer Service or Technical Support.

Surprisingly cost issue is the least common. The pain of changing LCD suppliers is high, such that all the problems mentioned above end up costing more than a regular cost delta between competitive suppliers.

An LCD’s cost is an obvious challenge as it’s usually the most expensive component. The challenge is that cost is also difficult to quantify and properly understand. Determining the right price to pay depends on three main factors.

The ideal option in most cases is a custom or semi-custom display designed for its application. This is often the most cost-effective solution, despite what many think.

System-level manufacturability is another cost challenge where display integration improvements can reduce product complexity, improve manufacturing time, and reduce system-level manufacturing defects. For the most seamless LCD integration, additional components such as buttons, LEDs, PCB boards, and connectors are more efficiently integrated on display than a separately assembled component. Clearly, in this case, the LCD cost will go up, but when done right, the system-level cost is reduced to result in a net gain.

Lastly, you need to know system-level costs. You are trading market share and profitability for display savings, and the net result may be decreased profit if you are giving up customer valued performance or functions. The opposite also holds; adding performance that is not necessary (these are attributes that the customer does not value) adds additional product costs.

Typically, the default blame starts with the supplier. However, it could be an issue with your assembly process, the design integration between the product and the display, or even a problem with a non-display component that fails (that affects the display)

Issues with non-conforming performance, where the product no longer meets the performance specification, may be tied to a lack of quality of the components, LCD manufacturing, or in some rarer circumstance a change on the end-product that affected the LCD display.

If your supplier has excessive component variability or possible process variability, there is the potential for a number of LCD display performance-related issues. These issues can be one-off or related to a larger batch of products manufactured together. Good serialization and traceability will help in isolating these occurrences and get to the root cause quickly.

While out-of-the-box nonconformance is typically the responsibility of the supplier, but it becomes a little more ambiguous when the non-conformance is not covered specifically by the governing specification. In this case, common sense and reasonable expectations of variation, the concept of the TEAM is considered. But at the end of the day, the LCD displays need to work in the finished product, and both parties should take the responsibility together to help get to the most efficient solution.

On the other hand, you need to be aware that performance degradation is sometimes caused by a change in another component upstream of the LCD display. Sometimes, a non-display component that is malfunctioning or is incompatible and interfaces with the display may cause the display to exhibit irregular behavior or render it inoperable altogether.

To verify this, swap displays to a fully functioning assembly and see whether the problem follows the display. If the issue does not reappear, the cause is likely a non-LCD display component.

The likelihood of damage, or the display being non-functional from the supplier’s end, is fairly low, as it is standard to test 300%, or three times throughout the process. Additionally, the final packaging itself is subject to drop testing during the initial development phase prior to mass production to ensure a damage-free trip despite your carrier’s best efforts to drop the packaging. That means the defect is likely latent or occurred during installation into the end-product.

This could be a manufacturing issue during the LCD display production or a quality issue with an upstream component that exposed a failure mode. In this case, fault may lie with the design itself, which indicates the need for a more robust design. Alternatively, a burn-in test process may be needed to expose potential defects prior to final inspection.

There is also the potential for misusing the product. A good example of this is using the product in an unintended environment such as extreme moisture. Impact is another unmistakable failure mode as it can manifest itself as a broken touch panel or cracked LCD glass.

It’s important to understand two things. The first is thatLCD display issues can be attributed to different parties and different circumstances. And the second and most important is, that the best results are obtained from a collaborative effort.

There’re more than 300 procedures to produce TFT LCD. The most advanced LCD, in which the array and cell process are highly automatic. Technically, every step in the process can lead to defects, and most of the defects have been eliminated through the development of TFT LCD technology.

Point defect is a kind of defect that some point on your screen don’t display correctly. There are mainly three situations: the point keeps displaying black or whitewhen the screen is working or the point can only display a single color.

In LCD, newton’s rings may occur on screen when two glass substrate haven’t been sealed well, so that one of the glass may form a convex lens and lead to light interference.

You may notice there are some screens have uneven display, which means some white area appears in dark picture or vice versa. We call this ‘mura’, a word originated from Japanese.

Mura is very common but it doesn’t affect the screen function severely, however it still bring bad look. Hence, many high end display manufacturers have their own standards of mura, and the displays without mura are of the best quality.

Unlike older cathode ray tube (CRT) displays that scan an electron beam over a phosphor screen to create light, LCD displays are composed of a fixed grid of tricolor pixels that change transparency based on a range of voltage levels provided by the monitor"s controller. Without a voltage the pixel is opaque and blocks the screen"s backlight from transferring through it, and when a full voltage is applied then the pixel allows full transmittance of the backlight. When this is done over the entire pixel grid in patterns, then you see those patterns on the screen.

At a very basic level, the way pixels work is a voltage change alters the pixel to allow more or less light through. When there is no voltage, no light is let through (darker), and when the voltage is at its maximum level then 100 percent of the light is allowed to pass through (brighter). By supplying intermediate voltages the computer adjusts the pixel"s transmittance levels for its three color components, to display various combined colors and intensities.

This pixel-based setup for LCD monitors provides many advantages over CRT displays, but does have potential drawbacks arising from the fact that the image is dependent on millions of independent electrical components as opposed to a single scanning beam, so if faults occur in these components then the display output can be affected. The resulting problems include stuck or dead pixels, as well as a residual image effect.

One of the more common problems with LCD displays is the potential for stuck or broken pixels, where the pixel either does not receive a voltage and remains black, or does not respond to voltage changes and stays at a set luminance level. Sometimes this can happen for individual pixels, suggesting a problem with the pixel itself, or it can happen to groups of pixels, suggesting the possibility of problems with the display"s controller or a defect in a portion of the pixel grid.

When stuck or broken pixels occur, there are a couple of things you can try in order to fix the problem. One is to apply a small amount of pressure to the pixel when turning the display on or off, which can sometimes help stimulate the electronics to work properly. Unfortunately, Apple"s glass-covered glossy displays prevent this from working on modern Mac systems.

The alternative to using pressure is to exercise the pixel"s electronics by using a program that displays quick-changing patterns on the screen and thereby rapidly switches the pixels on and off. Three such programs that will work on the Mac are the following:

LCD monitors can also be affected by another problem called "transient persistence" that is reminiscent of CRT burn-in. Classic burn-in would happen because the phosphor coating on the screen would get depleted by the persistent bombardment of electrons from the CRT, resulting in the inability of those sections of the display to convert the electron beam to visible light. This meant that if you kept a specific pattern showing on the screen then over time it could become a permanent residual image on the display that would show even when the display was turned off. This was a reason why screensavers were developed--to keep the wear on the screen"s phosphor coating as even as possible.

The physical burn-in of displays is no longer an issue now that LCD displays have taken over, but while transient image persistence is not a physical burn of the device, it is an alteration of the pixel response to voltage changes (usually temporary) that prevents pixels from getting as bright as others on the screen.

Similar to CRT burn-in, LCD image persistence generally happens after you have displayed a pattern of intense colors on screen; however, unlike CRT burn-in, LCD persistence can sometimes set in after only a few hours of displaying the image, as opposed to the weeks or even months that it can take for burn to set in on a CRT monitor. Additionally, unlike CRT burn-in, image persistence can often be reversed.

What happens with LCD monitors is the affected pixels have lost their ability to respond to the full range of voltages that the display gives them, resulting in a limited range of colors that can be output. This can happen if the pixel is acting like a capacitor and is retaining a residual charge, or if it is not able to reach the level of luminance that is desired when given a specific voltage. Either way, the pixel is not able to reach its full range of possible intensities.

Unlike stuck or dead pixels that may benefit from having the monitor turned on and off rapidly to produce rapid voltage changes, image persistence will benefit from a lengthy stretching of the pixel"s range. Therefore, instead of using tools like JScreenFix to run random patterns over the affected screen area, you might instead place a pure white window (such as an empty TextEdit window, or what you get using the "White" option in the LCD Repair tool listed above) over the affected area for a few hours or even a few days if necessary. Doing this will force those pixels to be fully on, and over time their intensities may increase to be the same as the surrounding pixels.

Likewise, try turning off the pixels fully by shutting down the display for a long period of time or placing a pure black texture over the affected area (see the LCD Repair tool listed above for this option as well). This will turn the pixels completely off and allow residual voltage in them to drain slowly over time.

So far we have discussed pixel-based problems with LCD displays, but the system"s backlight can also suffer some common problems that include the backlight randomly blinking off, not turning on, or only illuminating part of the screen.

When the display fully cuts out and does not show any light, one possibility could be that your computer is not properly communicating with the display, or the display"s controllers or power supply are not working properly. If this occurs, try connecting the display to another system. But if power LEDs and other indicator lights turn off when the backlight goes out, then it may be your display"s power supply is failing.

If only the backlight is malfunctioning, then the LCD panel itself should still be working just fine and should be rendering the text and images of your computer"s output. To test for this, use a bright flashlight and shine it on your screen at an angle in an area where you expect images and text to be (such as the Dock or menu bar). On Apple"s laptop systems, you can shine the flashlight through the Apple logo on the back to illuminate the screen on the front and better detect text and images that way.

If shining an alternative light source on the display causes graphical content to show up, then either the backlight or some component involved in controlling it (such as the power inverter for it) have failed and will likely need to be replaced, especially if you cannot rectify the problem by restarting the system, resetting PRAM and SMC, or otherwise toggling different hardware and software settings on your system.

The main reasons are insufficient design and imperfect control of the production process. Well-known manufacturers have many years of LCD screen experience, rich design experience and proper management capabilities, and have developed weird development and production methods from them.

Under the condition of high temperature and low voltage driving LCD screen, for this kind of products, it is necessary to have extremely high professional ability to select the raw materials of backlight and strictly control the manufacturing process. The raw materials include PI/sealant/liquid crystal materials and important factors such as ion pollution control in the manufacturing process, which can meet the use requirements of a wide temperature environment.

Cross-shadowing or ghosting: The main reason is that the driving waveform is incomplete due to the weak driving capability of the IC. The professional ability of ITO design and the power consumption control of LCD can effectively reduce the power consumption between IC and LCD and achieve good display effect.

Wide temperature, extreme temperature, wide temperature LCD, low operating temperature -40°c, good material combination and strict process control, can withstand the operating requirements of extreme environments.

LED screen products display high contrast, but the original supplier can’t control it? Before mass production, the boundary samples displayed in production are imported into production. Before the first batch of products are mass-produced, they will focus on control to avoid production disputes and delay customer delivery and quality.

It seems there will always be a LCD manufacture on their way to bankruptcy. As is true in any industry, there will always be someone who has a lower price for a LCD display custom solution. Lower price does not necessarily equate to lower cost.

Do your research and make sure the supplier has been in business for several years. Does this supplier really understand LCD technology, or are they a broker that also supplies, PCB’s, capacitors and duct tape?

Liquid crystal display technology changes at a very rapid pace and requires an LCD company who deals with LCDs and LCDs only. Would you service your new car at a repair shop that also buys gold and sells low cost health insurance? You get what you pay for.

When designing your custom LCD make sure the LCD supplier knows the difference between STN and FSTN, or the advantages and disadvantages of EL backlight versus a LED backlight. Is this LCD supplier knowledgeable about the different LCD technologies available today. Do they know the pros and cons of each technology? Can they help you select the best LCD technology for your product taking into consideration the power source, environment exposure, best viewing angle of the display used in your product?

Focus Display Solutions (aka FocusLCDs) has been in business for 19 years. We deal strictly with LCDs and we know the industry and our product. We are also ISO 9001 certified.

Yes, you will save money if everything goes perfect. If you don’t mind making phones calls to the factory at 2am to resolve issues that come up; and you accept that many times off-shore LCD suppliers will modify your LCD display without notifying you.

If you are a company that purchases several different LCD’s a year and have a strong engineering department, you could realize a cost savings. On the other hand, if this is an ‘experiment’ and you need to get to market on time, your sample displays must match production displays; you may want to take a pass. If your LCD display is a low cost segment LCD and things go wrong, you may only be out a few thousand dollars, but if you need a larger color TFT display when things hiccup, your loss is increased to several thousand dollars.

Research and make sure the supplier has been in business for a few years. Does this supplier really understand LCD technology, or are they a broker that also supplies, PCB’s, capacitors and duct tape?

Liquid Crystal LCD Display technology changes at a very rapid pace and requires an LCD company who deals with LCDs and LCDs only. Would you service your new car at a repair shop that also buys gold and low cost health insurance? You get what you pay for.

When designing your custom LCD make sure the supplier knows the difference between STN and FSTN, or the advantages and disadvantages of EL backlight versus a LED.

Touchscreens are a popular type of LCD module used nowadays and can be seen in various devices. The principal buyers and suppliers are companies that manufacture point-of-sale terminals, ATMs, PCs, laptops, and other electronic gadgets. Touchscreens with capacitive technology do not respond unless they sense the energy coming from the human body. They rely on the electrical properties of the human body, whereas resistive uses pressure to trigger a response. As a result, the resistive touchscreen only reacts to light pressure from fingers or a stylus.

Touchscreens are a popular type of LCD module used nowadays and can be seen in various devices. The principal buyers and suppliers are companies that manufacture point-of-sale terminals, ATMs, PCs, laptops, and other electronic gadgets. Touchscreens with capacitive technology do not respond unless they sense the energy coming from the human body. They rely on the electrical properties of the human body, whereas resistive uses pressure to trigger a response. As a result, the resistive touchscreen only reacts to light pressure from fingers or a stylus.

Choosing the suitable touch screen LCD display module for your project or business requires more information than simply being aware of the various varieties available. Additionally, you must be mindful of all the issues each technology encounters and be equipped to deal with them.

At the component level, liquid crystal display (LCD) modules are used to replace less efficient displays such as cathode ray tubes (CRTs). These modules need to be integrated into a more prominent instrument or system because they don’t come with panels. The category of non-emissive technologies, or displays that do not produce their own light but regulate the transmission or reflection of an external light source, includes liquid crystal displays (LCD’s).

In a liquid crystal display, a liquid crystal solution is sandwiched between two sheets of polarizing material. The crystals in the liquid align so that light cannot travel through them when an electric current is passed across it. Each crystal functions as a shutter, letting light through or obstructing it. When an electric field is applied over the liquid crystal material in an LCD, the optical path of the light is altered.

Touchscreen technology must be appropriately calibrated to detect where the screen is being touched in order to match the command to a screen’s response. Inaccurate calibration prevents the screen from displaying the correct response. A touch could sometimes not even be registered on the screen. For users, this defeats the purpose of the device. This problem can be resolved by calibrating the screen properly.

Touchscreens are prone to scratching or damage since they are often manipulated by fingers or other devices exposed to foreign substances. Oil and dirt can be transferred to the screen when handled or used with a stylus and cause problems with operation. If there is damage to the screen, it won’t be able to react appropriately. It’s possible that some screen components won’t function at all. You can prevent this by utilizing screen protectors and maintaining a clean smartphone. The proper cleaning tips for keeping your LCD modules free from dirt are mentioned in our blog, A Guide in cleaning and keeping TFT LCD Display Screens in the top shape.

Despite your best efforts, touch displays can experience problems due to their delicate nature. The system may become unresponsive due to input registration errors or issues with the device itself. In other situations, the screen may register input that hasn’t been given when the calibration starts to waver. The reaction time slows and becomes unpredictable. All of these things can happen as the device ages. Recalibrating and rebooting the system might occasionally be helpful, but the device might stop working altogether if the hardware malfunctions.

By tackling the problems with the best possible solutions, Microtips USA, a business with more than 30 years of market experience, has significantly upgraded the technology of touchscreen LCD modules, making it a fantastic display for use.

For companies that do a couple of new products a year, the process for finding a source for displays comes down to a couple of methods; using a couple of suppliers they have some history with, or the engineers and procurement hit the Web.

The display and touch systems are the primary interface to most modern devices and make a big impression on the customer"s perceived quality, not to mention it is one of the most expensive parts of a product. Making the wrong choice of supplier or display technology can be a costly mistake.  By making the right choice, you save time to market, avoid delays in the product design, avoid the cost of field returns, and most importantly, the customer"s overall impression of your product.

We all use lawyers, doctors, and other experts when we need advice. In some industries, it costs more than $500 for a service call, not counting the replacement of the display. By choosing the right display, you are lowering your risk of having problems in the future.

US Micro Products does over 200 display system designs a year. We are specialists and have the expertise, processes, and procedures to eliminate risk and get your product to the field faster with fewer issues and a more significant ROI.

If the screen flickers, make sure the display settings in Windows match the native resolution and refresh rate for the display. Find the native resolution of a flat panel display on the box, in the specifications, or in the printed material that came with the display. Some common native resolutions are 800 x 600, 1024 x 768, 1920 x 1200, and 1680 x 1050. The most common refresh rate for LCD displays is 60 Hz. This normally cannot be changed for flat panel displays using Plug and Play settings. However, if you are using special video software to increase or decrease the refresh rate, change the refresh rate to match the default refresh rate specification of the display.

If your screen flickers in Windows 10, it is usually caused by incompatible apps or display drivers. To find out whether an app or driver is causing the problem, check to see if Task Manager flickers. Then, based on that information, you"ll need to either uninstall the app or update the display driver.

Check the environment around the display. Displays are sensitive to magnetic fields. Speakers, florescent lights, fans, cell phones, radios, and any other electrical device can cause flickering. Temporarily move electrical items away from the display to see if they is producing a field that causes the flicker.

To see if the video coming from the computer is causing the problem, temporarily connect the display to another computer, such as a notebook computer.

If the flicker is gone when the display is connected to another computer, the graphics adapter hardware on the first computer might need to be upgraded to use the display.

VISLCD has been engaged in LCD production and sales for 9 years, and we have met many customers who shared with us that they had encountered unreliable LCD suppliers.

For example, the answer is not what you asked for, the LCD product cannot be delivered on time, the price of the LCD suddenly increases, the LCD module suddenly breaks down during the use of the product, or even the LCD is discontinued after less than 1 year of delivery…etc. In addition, there are many customers who are not sure what type of LCD supplier they are looking for.

In view of all the above, VISLCD has written this article to share knowledge about LCD suppliers and other issues related to LCD. We believe it will be helpful to LCD customers.

To understand LCD suppliers, we first need to know what kinds of LCD suppliers are available. Then LCD customers can find the right supplier based on information such as their product  applications, LCD requirements and forecast volume.

LCD original manufacturer refers to the original manufacturer of LCD panel. Originated from the USA in the 1960’s, after more than 50 years of development, the manufacturers are now mainly located in China mainland, Korea and Taiwan. Among them, the Chinese manufacturers in recent years rely on the rapid scale, technology development and price advantage, has gradually occupied the main market share.

The 5.1 generation TFT-LCD line of Century Display in Shenzhen, China, for example, has been put into operation since 2008 with a cumulative fixed investment of more than $4 billion, and the cost of water, electricity, employee wages and equipment depreciation is as high as $0.5~100 million/month. The monthly production capacity is about 100,000 sheets ( 1300*1200mm/sheet). If all of them are used to produce 7-inch LCD panels, then the monthly shipment volume is up to 9,000,000 pcs. Therefore, a very large monthly shipment volume is required to meet the normal operation of the factory.

This is only the 5.1 generation TFT-LCD line, if it is 8.5 generation line or even 10 generation line or more, then the cost and shipment volume may be several times or even ten times more. It should be noted that the number of generations of LCD lines does not mean that the technology is high or low. The higher the generation, then the larger the size of the LCD can be put into production, of course, the greater the volume of shipments and investment amount.

LCD original manufacturers generally provide mainly LCD panels, but also provide COG (LCD + IC), FOG (LCD + IC + FPCA cable) and other kinds of LCD semi-finished products. Also includes a small amount of the original LCD module. But the original LCD factory will only deal with the famous brand companies directly (such as Apple, Dell, Xiaomi, etc.), or through agents to ship. And the MOQ quantity requirement is very high (generally 1,000,000 pcs/month or more), the unit price of original LCD module is also high and the degree of customization is low.

LCD original manufacturers usually have an order MOQ requirement for their agents, which translates into an LCD unit quantity of no less than 100,000pcs/month. When the LCD demand is high, this will not be a problem; but when the market is low, the agent must buy the agreed MOQ quantity of LCD from the original LCD manufacturer even if there is no customer demand for the time being. So when the low season, if your order quantity is large enough, then you may get a very good LCD panel price from the LCD agent, which may even be lower than the agent’s purchase price.

LCD module manufacturers is to purchase LCD semi-finished products (such as LCD panel, COG or FOG) from LCD agents, then purchase ICs from IC agents, produce or purchase backlight, FPCA cable and touch screen components, and then integrate all the above components into LCD module or touch LCD module. LCD module factories vary in size from tens of millions of pcs to hundreds of thousands of pcs shipped per month.

Medium and large size module factory generally get the semi-finished products are FOG LCD (also known as open cell LCD) from the original LCD manufacturers or LCD agents, and then add the backlight assembly into the finished LCD module. The advantage of doing so is that the quality is relatively stable, but the degree of customization will be much lower. Because FOG LCD already includes FPCA cable, generally speaking, the only thing that can be customized is the brightness of the backlight and the touch panel and cover glass (if needed). The rest are difficult to change, unless the customer’s LCD demand is very large.

The small and medium size module factory after years of mature development of the industry, the degree of customization will be much more flexible. The semi-finished products are mainly LCD panels, which means that the backlight size, backlight brightness, FPCA cable design, shape and PIN number, as well as the touch panel and cover glass can all be customized according to the customer’s requirements. But the MOQ requirement is higher for the backlight size. Other parts of the customization generally require LCD MOQ of at least 2,000~5,000 pcs, which varies depending on the LCD size.

Since LCD module manufactures vary in size and quality control(especially small and medium size LCD module factories), and most of the components are sourced, the selection of module factories is particularly important if customers want to buy LCDs with good quality and competitive prices.

For example, if the factory’s customers are mostly low-cost products or repaired product manufacturers, then it can be assumed that the quality of his products is not too good, LCD panels and some other components may be B-grade products, not A, can only meet short-term use.

This is essential to ensure supply. In case of supply shortage, many module factories with insufficient upstream channels sometimes cannot even start production. Because they can not buy raw materials such as LCD panels and ICs.

As the name implies, trading companies do not have their own factories, but directly sell finished LCD products from LCD resellers or LCD modules from module manufacturers. Generally speaking, the LCD prices of trading companies are relatively high and the quality and reliability are a little weaker. However, there is no shortage of good trading companies with good quality management teams and good upstream channel resources. The biggest advantage of trading companies is their flexibility, which can meet the diversified needs of customers.

2) Shenzhen has 3 types of buildings related to lcd (including other electronic products): office buildings, factories and markets. Almost all LCD panel and IC agents are located in various office buildings in Shenzhen, while component factories such as FPCA, Touch panel and backlight are located in various industrial parks in the suburbs. It is possible to find the right components and develop new products in the shortest time. Of course, there is also the famous Huaqiang bei(north) Electronic Market, a very complex place.

VISLCD was a trading company in the early days. But after nearly 9 years of development, it has developed into a combination of LCD module factory and LCD agent. The company is located in LCD base Shenzhen, China and operates in both Hong Kong and Shenzhen. We have our own module factory and have direct relationship with Century Display, LG, HKC and other LCD original manufacturers. Our main employees are also from these LCD manufacturers. We also accept all kinds of customized LCD business. Therefore, VISLCD is one of the best choices for medium-sized customers in terms of quality stability, semi-finished parts supply and customization.

Glass substrate with ITO electrodes. The shapes of these electrodes will determine the shapes that will appear when the LCD is switched ON. Vertical ridges etched on the surface are smooth.

A liquid-crystal display (LCD) is a flat-panel display or other electronically modulated optical device that uses the light-modulating properties of liquid crystals combined with polarizers. Liquid crystals do not emit light directly,backlight or reflector to produce images in color or monochrome.seven-segment displays, as in a digital clock, are all good examples of devices with these displays. They use the same basic technology, except that arbitrary images are made from a matrix of small pixels, while other displays have larger elements. LCDs can either be normally on (positive) or off (negative), depending on the polarizer arrangement. For example, a character positive LCD with a backlight will have black lettering on a background that is the color of the backlight, and a character negative LCD will have a black background with the letters being of the same color as the backlight. Optical filters are added to white on blue LCDs to give them their characteristic appearance.

LCDs are used in a wide range of applications, including LCD televisions, computer monitors, instrument panels, aircraft cockpit displays, and indoor and outdoor signage. Small LCD screens are common in LCD projectors and portable consumer devices such as digital cameras, watches, digital clocks, calculators, and mobile telephones, including smartphones. LCD screens are also used on consumer electronics products such as DVD players, video game devices and clocks. LCD screens have replaced heavy, bulky cathode-ray tube (CRT) displays in nearly all applications. LCD screens are available in a wider range of screen sizes than CRT and plasma displays, with LCD screens available in sizes ranging from tiny digital watches to very large television receivers. LCDs are slowly being replaced by OLEDs, which can be easily made into different shapes, and have a lower response time, wider color gamut, virtually infinite color contrast and viewing angles, lower weight for a given display size and a slimmer profile (because OLEDs use a single glass or plastic panel whereas LCDs use two glass panels; the thickness of the panels increases with size but the increase is more noticeable on LCDs) and potentially lower power consumption (as the display is only "on" where needed and there is no backlight). OLEDs, however, are more expensive for a given display size due to the very expensive electroluminescent materials or phosphors that they use. Also due to the use of phosphors, OLEDs suffer from screen burn-in and there is currently no way to recycle OLED displays, whereas LCD panels can be recycled, although the technology required to recycle LCDs is not yet widespread. Attempts to maintain the competitiveness of LCDs are quantum dot displays, marketed as SUHD, QLED or Triluminos, which are displays with blue LED backlighting and a Quantum-dot enhancement film (QDEF) that converts part of the blue light into red and green, offering similar performance to an OLED display at a lower price, but the quantum dot layer that gives these displays their characteristics can not yet be recycled.

Since LCD screens do not use phosphors, they rarely suffer image burn-in when a static image is displayed on a screen for a long time, e.g., the table frame for an airline flight schedule on an indoor sign. LCDs are, however, susceptible to image persistence.battery-powered electronic equipment more efficiently than a CRT can be. By 2008, annual sales of televisions with LCD screens exceeded sales of CRT units worldwide, and the CRT became obsolete for most purposes.

Each pixel of an LCD typically consists of a layer of molecules aligned between two transparent electrodes, often made of Indium-Tin oxide (ITO) and two polarizing filters (parallel and perpendicular polarizers), the axes of transmission of which are (in most of the cases) perpendicular to each other. Without the liquid crystal between the polarizing filters, light passing through the first filter would be blocked by the second (crossed) polarizer. Before an electric field is applied, the orientation of the liquid-crystal molecules is determined by the alignment at the surfaces of electrodes. In a twisted nematic (TN) device, the surface alignment directions at the two electrodes are perpendicular to each other, and so the molecules arrange themselves in a helical structure, or twist. This induces the rotation of the polarization of the incident light, and the device appears gray. If the applied voltage is large enough, the liquid crystal molecules in the center of the layer are almost completely untwisted and the polarization of the incident light is not rotated as it passes through the liquid crystal layer. This light will then be mainly polarized perpendicular to the second filter, and thus be blocked and the pixel will appear black. By controlling the voltage applied across the liquid crystal layer in each pixel, light can be allowed to pass through in varying amounts thus constituting different levels of gray.

The chemical formula of the liquid crystals used in LCDs may vary. Formulas may be patented.Sharp Corporation. The patent that covered that specific mixture expired.

Most color LCD systems use the same technique, with color filters used to generate red, green, and blue subpixels. The LCD color filters are made with a photolithography process on large glass sheets that are later glued with other glass sheets containing a TFT array, spacers and liquid crystal, creating several color LCDs that are then cut from one another and laminated with polarizer sheets. Red, green, blue and black photoresists (resists) are used. All resists contain a finely ground powdered pigment, with particles being just 40 nanometers across. The black resist is the first to be applied; this will create a black grid (known in the industry as a black matrix) that will separate red, green and blue subpixels from one another, increasing contrast ratios and preventing light from leaking from one subpixel onto other surrounding subpixels.Super-twisted nematic LCD, where the variable twist between tighter-spaced plates causes a varying double refraction birefringence, thus changing the hue.

LCD in a Texas Instruments calculator with top polarizer removed from device and placed on top, such that the top and bottom polarizers are perpendicular. As a result, the colors are inverted.

The optical effect of a TN device in the voltage-on state is far less dependent on variations in the device thickness than that in the voltage-off state. Because of this, TN displays with low information content and no backlighting are usually operated between crossed polarizers such that they appear bright with no voltage (the eye is much more sensitive to variations in the dark state than the bright state). As most of 2010-era LCDs are used in television sets, monitors and smartphones, they have high-resolution matrix arrays of pixels to display arbitrary images using backlighting with a dark background. When no image is displayed, different arrangements are used. For this purpose, TN LCDs are operated between parallel polarizers, whereas IPS LCDs feature crossed polarizers. In many applications IPS LCDs have replaced TN LCDs, particularly in smartphones. Both the liquid crystal material and the alignment layer material contain ionic compounds. If an electric field of one particular polarity is applied for a long period of time, this ionic material is attracted to the surfaces and degrades the device performance. This is avoided either by applying an alternating current or by reversing the polarity of the electric field as the device is addressed (the response of the liquid crystal layer is identical, regardless of the polarity of the applied field).

Displays for a small number of individual digits or fixed symbols (as in digital watches and pocket calculators) can be implemented with independent electrodes for each segment.alphanumeric or variable graphics displays are usually implemented with pixels arranged as a matrix consisting of electrically connected rows on one side of the LC layer and columns on the other side, which makes it possible to address each pixel at the intersections. The general method of matrix addressing consists of sequentially addressing one side of the matrix, for example by selecting the rows one-by-one and applying the picture information on the other side at the columns row-by-row. For details on the various matrix addressing schemes see passive-matrix and active-matrix addressed LCDs.

LCDs, along with OLED displays, are manufactured in cleanrooms borrowing techniques from semiconductor manufacturing and using large sheets of glass whose size has increased over time. Several displays are manufactured at the same time, and then cut from the sheet of glass, also known as the mother glass or LCD glass substrate. The increase in size allows more displays or larger displays to be made, just like with increasing wafer sizes in semiconductor manufacturing. The glass sizes are as follows:

Until Gen 8, manufacturers would not agree on a single mother glass size and as a result, different manufacturers would use slightly different glass sizes for the same generation. Some manufacturers have adopted Gen 8.6 mother glass sheets which are only slightly larger than Gen 8.5, allowing for more 50 and 58 inch LCDs to be made per mother glass, specially 58 inch LCDs, in which case 6 can be produced on a Gen 8.6 mother glass vs only 3 on a Gen 8.5 mother glass, significantly reducing waste.AGC Inc., Corning Inc., and Nippon Electric Glass.

The origins and the complex history of liquid-crystal displays from the perspective of an insider during the early days were described by Joseph A. Castellano in Liquid Gold: The Story of Liquid Crystal Displays and the Creation of an Industry.IEEE History Center.Peter J. Wild, can be found at the Engineering and Technology History Wiki.

In 1922, Georges Friedel described the structure and properties of liquid crystals and classified them in three types (nematics, smectics and cholesterics). In 1927, Vsevolod Frederiks devised the electrically switched light valve, called the Fréedericksz transition, the essential effect of all LCD technology. In 1936, the Marconi Wireless Telegraph company patented the first practical application of the technology, "The Liquid Crystal Light Valve". In 1962, the first major English language publication Molecular Structure and Properties of Liquid Crystals was published by Dr. George W. Gray.RCA found that liquid crystals had some interesting electro-optic characteristics and he realized an electro-optical effect by generating stripe-patterns in a thin layer of liquid crystal material by the application of a voltage. This effect is based on an electro-hydrodynamic instability forming what are now called "Williams domains" inside the liquid crystal.

In 1964, George H. Heilmeier, then working at the RCA laboratories on the effect discovered by Williams achieved the switching of colors by field-induced realignment of dichroic dyes in a homeotropically oriented liquid crystal. Practical problems with this new electro-optical effect made Heilmeier continue to work on scattering effects in liquid crystals and finally the achievement of the first operational liquid-crystal display based on what he called the George H. Heilmeier was inducted in the National Inventors Hall of FameIEEE Milestone.

In the late 1960s, pioneering work on liquid crystals was undertaken by the UK"s Royal Radar Establishment at Malvern, England. The team at RRE supported ongoing work by George William Gray and his team at the University of Hull who ultimately discovered the cyanobiphenyl liquid crystals, which had correct stability and temperature properties for application in LCDs.

The idea of a TFT-based liquid-crystal display (LCD) was conceived by Bernard Lechner of RCA Laboratories in 1968.dynamic scattering mode (DSM) LCD that used standard discrete MOSFETs.

On December 4, 1970, the twisted nematic field effect (TN) in liquid crystals was filed for patent by Hoffmann-LaRoche in Switzerland, (Swiss patent No. 532 261) with Wolfgang Helfrich and Martin Schadt (then working for the Central Research Laboratories) listed as inventors.Brown, Boveri & Cie, its joint venture partner at that time, which produced TN displays for wristwatches and other applications during the 1970s for the international markets including the Japanese electronics industry, which soon produced the first digital quartz wristwatches with TN-LCDs and numerous other products. James Fergason, while working with Sardari Arora and Alfred Saupe at Kent State University Liquid Crystal Institute, filed an identical patent in the United States on April 22, 1971.ILIXCO (now LXD Incorporated), produced LCDs based on the TN-effect, which soon superseded the poor-quality DSM types due to improvements of lower operating voltages and lower power consumption. Tetsuro Hama and Izuhiko Nishimura of Seiko received a US patent dated February 1971, for an electronic wristwatch incorporating a TN-LCD.

In 1972, the concept of the active-matrix thin-film transistor (TFT) liquid-crystal display panel was prototyped in the United States by T. Peter Brody"s team at Westinghouse, in Pittsburgh, Pennsylvania.Westinghouse Research Laboratories demonstrated the first thin-film-transistor liquid-crystal display (TFT LCD).high-resolution and high-quality electronic visual display devices use TFT-based active matrix displays.active-matrix liquid-crystal display (AM LCD) in 1974, and then Brody coined the term "active matrix" in 1975.

In 1972 North American Rockwell Microelectronics Corp introduced the use of DSM LCDs for calculators for marketing by Lloyds Electronics Inc, though these required an internal light source for illumination.Sharp Corporation followed with DSM LCDs for pocket-sized calculators in 1973Seiko and its first 6-digit TN-LCD quartz wristwatch, and Casio’s ‘Casiotron’. Color LCDs based on Guest-Host interaction were invented by a team at RCA in 1968.TFT LCDs similar to the prototypes developed by a Westinghouse team in 1972 were patented in 1976 by a team at Sharp consisting of Fumiaki Funada, Masataka Matsuura, and Tomio Wada,

In 1983, researchers at Brown, Boveri & Cie (BBC) Research Center, Switzerland, invented the passive matrix-addressed LCDs. H. Amstutz et al. were listed as inventors in the corresponding patent applications filed in Switzerland on July 7, 1983, and October 28, 1983. Patents were granted in Switzerland CH 665491, Europe EP 0131216,

The first color LCD televisions were developed as handheld televisions in Japan. In 1980, Hattori Seiko"s R&D group began development on color LCD pocket televisions.Seiko Epson released the first LCD television, the Epson TV Watch, a wristwatch equipped with a small active-matrix LCD television.dot matrix TN-LCD in 1983.Citizen Watch,TFT LCD.computer monitors and LCD televisions.3LCD projection technology in the 1980s, and licensed it for use in projectors in 1988.compact, full-color LCD projector.

In 1990, under different titles, inventors conceived electro optical effects as alternatives to twisted nematic field effect LCDs (TN- and STN- LCDs). One approach was to use interdigital electrodes on one glass substrate only to produce an electric field essentially parallel to the glass substrates.Germany by Guenter Baur et al. and patented in various countries.Hitachi work out various practical details of the IPS technology to interconnect the thin-film transistor array as a matrix and to avoid undesirable stray fields in between pixels.

Hitachi also improved the viewing angle dependence further by optimizing the shape of the electrodes (Super IPS). NEC and Hitachi become early manufacturers of active-matrix addressed LCDs based on the IPS technology. This is a milestone for implementing large-screen LCDs having acceptable visual performance for flat-panel computer monitors and television screens. In 1996, Samsung developed the optical patterning technique that enables multi-domain LCD. Multi-domain and In Plane Switching subsequently remain the dominant LCD designs through 2006.South Korea and Taiwan,

In 2007 the image quality of LCD televisions surpassed the image quality of cathode-ray-tube-based (CRT) TVs.LCD TVs were projected to account 50% of the 200 million TVs to be shipped globally in 2006, according to Displaybank.Toshiba announced 2560 × 1600 pixels on a 6.1-inch (155 mm) LCD panel, suitable for use in a tablet computer,transparent and flexible, but they cannot emit light without a backlight like OLED and microLED, which are other technologies that can also be made flexible and transparent.

In 2016, Panasonic developed IPS LCDs with a contrast ratio of 1,000,000:1, rivaling OLEDs. This technology was later put into mass production as dual layer, dual panel or LMCL (Light Modulating Cell Layer) LCDs. The technology uses 2 liquid crystal layers instead of one, and may be used along with a mini-LED backlight and quantum dot sheets.

Since LCDs produce no light of their own, they require external light to produce a visible image.backlight. Active-matrix LCDs are almost always backlit.Transflective LCDs combine the features of a backlit transmissive display and a reflective display.

CCFL: The LCD panel is lit either by two cold cathode fluorescent lamps placed at opposite edges of the display or an array of parallel CCFLs behind larger displays. A diffuser (made of PMMA acrylic plastic, also known as a wave or light guide/guiding plateinverter to convert whatever DC voltage the device uses (usually 5 or 12 V) to ≈1000 V needed to light a CCFL.

EL-WLED: The LCD panel is lit by a row of white LEDs placed at one or more edges of the screen. A light diffuser (light guide plate, LGP) is then used to spread the light evenly across the whole display, similarly to edge-lit CCFL LCD backlights. The diffuser is made out of either PMMA plastic or special glass, PMMA is used in most cases because it is rugged, while special glass is used when the thickness of the LCD is of primary concern, because it doesn"t expand as much when heated or exposed to moisture, which allows LCDs to be just 5mm thick. Quantum dots may be placed on top of the diffuser as a quantum dot enhancement film (QDEF, in which case they need a layer to be protected from heat and humidity) or on the color filter of the LCD, replacing the resists that are normally used.

WLED array: The LCD panel is lit by a full array of white LEDs placed behind a diffuser behind the panel. LCDs that use this implementation will usually have the ability to dim or completely turn off the LEDs in the dark areas of the image being displayed, effectively increasing the contrast ratio of the display. The precision with which this can be done will depend on the number of dimming zones of the display. The more dimming zones, the more precise the dimming, with less ob