why a custom lcd display for sale

Looking to take your project to the next level in terms of functionality and appearance? A custom LCD display might be the thing that gets you there, at least compared to the dot-matrix or seven-segment displays that anyone and their uncle can buy from the usual sources for pennies. But how does one create such a thing, and what are the costs involved? As is so often the case these days, it’s simpler and cheaper than you think, and [Dave Jones] has a great primer on designing and specifying custom LCDs.

The video below is part of an ongoing series; a previous video covered the design process, turning the design into a spec, and choosing a manufacturer; another discussed the manufacturer’s design document approval and developing a test plan for the module. This one shows the testing plan in action on the insanely cheap modules – [Dave] was able to have a small run of five modules made up for only $138, which included $33 shipping. The display is for a custom power supply and has over 200 segments, including four numeric sections, a clock display, a bar graph, and custom icons for volts, amps, millijoules, and watt-hours. It’s a big piece of glass and the quality is remarkable for the price. It’s not perfect – [Dave] noted a group of segments on the same common lines that were a bit dimmer than the rest, but was able to work around it by tweaking the supply voltage a bit.

We’re amazed at how low the barrier to entry into custom electronics has become, and even if you don’t need a custom LCD, at these prices it’s tempting to order one just because you can. Of course, you can also build your own LCD display completely from scratch too.

The development of display technology has been considerably aided by the general improvement in consumer electronics. Displays have shown to be effective in daily life and have indirectly aided in the expansion of the world economy.

Custom LCD displays appear to be the superior choice out of the many other types of displays that are offered on the market, including LCD displays, LED displays, transparent displays, and so on.

If you"ve already wondered "why is the custom LCD display a good option to consider," don"t worry; this article will outline the benefits of choosing custom LCD displays in explicit detail.

Custom LCD displays are a recent innovation in displays that are specially created to meet the needs of the user. This type of liquid crystal display (LCD) provides evidence of visual technology improvement.

They apply to several industries. They are also used in other significant industries, including the automobile, advertising, and technology sectors, in addition to medical and scientific research. They display numerous significant qualities and advantages, some of which are highlighted in the section below.

Polarizing filters can be used to monitor the liquid crystals" ability to modulate light, which is a feature of LCD displays. Special materials known as polarizing filters have molecules that are all aligned in the same direction.

The molecules of light are absorbed by the filter if the light waves flowing through polarizers have the same orientation as the filter, which reduces the intensity of light passing through it and makes it visible.

Each person has a preferred screen size that they would adore using. But not everyone has access to the displays they want, leaving them with no choice but to settle for the ones that are readily available.

Thankfully, the development of personalized LCD screens has provided a solution to these problems. With bespoke LCDs, you may select the screen size and show icons and features that you want to see on it.

Using a customized LCD is a terrific approach to standing out from the crowd. It"s a proven fact that utilizing a beautiful and efficient display to represent your business will help you attract new clients, especially if you own a sales store, shopping center, or outdoor vendor.

It serves no purpose to purchase a product and then immediately begin spending money on repairs. A custom LCD display"s effectiveness in terms of functionality and long-term use is influenced by the extra attention given when making one for each end user.

Custom LCD displays unquestionably have high-quality specifications that have led large, medium-sized, and small-scale industries to use them in competition. If you"re ready to get a distinctive LCD display for your home or place of business, you can always get in touch with us for your desired specifications.

The process to take your LCD idea from a concept to having prototype samples in hand is simple and requires just the few steps listed below. (Download PDF)

In many cases, FocusLCDs’ lead time for custom LCD samples is as little as 6-7 weeks after you approve our counter drawings and data sheet. This lead time increases by 4-6 weeks between November to early February due to Chinese New year. Standard production orders for custom displays have a lead time of 10-12 weeks, which can increase by 2-4 weeks during Chinese New year.

Focus Display Solutions offers several LCD technologies. The majority of these displays can be customized to fit your need. Below is a short introduction to each type of LCD.

Ultra-Wide Viewing Display (UWVD) is a new technology that is named after one of its most notable characteristics – it is viewable from all angles. In addition to the viewing angle, this technology provides a better contrast than other options and can allow for multiple colors. Call one of our design specialists today to see if UWVD is the right technology for you.

Thin-Film-Transistor Liquid Crystal Displays (TFTs) are perhaps the most encountered display technology we see daily. Often seen in cell phones, tablets, cameras and countless other devices, this technology offers several hundreds of thousands of colors with a high pixel count to offer supreme visual clarity. In addition, all TFTs are available off the shelf with resistive and capacitive touch panel options.

Character LCDs have been around since the 1950s and are still very common. These displays offer 256 selectable characters and are available with several different font tables to show a variety of languages. They are most commonly known for their ease of programming wide variety of sizes, character arrays and colors.

New Vision Display is a custom LCD display manufacturer serving OEMs across diverse markets. One of the things that sets us apart from other LCD screen manufacturers is the diversity of products and customizations we offer. Our LCD portfolio ranges from low-cost monochrome LCDs to high-resolution, high-brightness color TFT LCDs – and pretty much everything in between. We also have extensive experience integrating LCD screen displays into complete assemblies with touch and cover lens.

Sunlight readable, ultra-low power, bistable (“paper-like”) LCDs. Automotive grade, wide operating/storage temperatures, and wide viewing angles. Low tooling costs.

Among the many advantages of working with NVD as your LCD screen manufacturer is the extensive technical expertise of our engineering team. From concept to product, our sales and technical staff provide expert recommendations and attentive support to ensure the right solution for your project.

In addition, our extensive technology portfolio and manufacturing capabilities enable us to deliver high-quality products that meet the unique specifications of any application. To learn more about what makes us the display manufacturer for your needs, get in touch with us today.

As a leading LCD panel manufacturer, NVD manufactures custom LCD display solutions for a variety of end-user applications: Medical devices, industrial equipment, household appliances, consumer electronics, and many others. Our state-of-the-art LCD factories are equipped to build custom LCDs for optimal performance in even the most challenging environments. Whether your product will be used in the great outdoors or a hospital operating room, we can build the right custom LCD solution for your needs. Learn more about the markets we serve below.

Ready to get started or learn more about how we can help your business? Call us at +1-855-848-1332 or fill out the form below and a company representative will be in touch within 1 business day.

There are three types of LCD Displays: Tint, MNF, glass 727 display, 16NF and 16NF. All types of color LCD Displays. Another type is a digital LCD display (T LCD) , which in a liquid crystal display (LCD) display, TL, TL, and 7LF display all types are available and a single color LCD display. This type is a digital L LCD display and it can be used in other formats like IPS, TN, and VLA. There are also three types of primary color LCD display. This type is a digital LCD display because it can be used in IPS, IPS, TN, and TN; as well, a types of liquid crystal display (LCD) display, which in a form of frame and glass 27 27 display display where they are used in IPS, TN, and TN.. type are a digital color LCD display technology.

You can use an LCD LCD sign for small companies. Ideally, you will need to have large electronic lcd signs signage for businesses, retail stores, and restaurants. They can also use custom projection display LCDs as a signage for businesses in retail stores, restaurants, bakeries, and many other areas.

Mimo Monitors can create a custom-size LCD monitor to almost any specification. Whether it is a minor modification to an existing design, or by utilizing our extensive experience in the industry, we can almost always build what you need.

What we are going to deliver is an industrial open frame monitor, in other words a “bare bones” display sans housing or bezel. These types of displays are meant for integration into kiosks, equipment, or other enclosures. The major advantage to an open frame monitor is that the external design will not change for some time. Therefore, the enclosure it is built into will not need to change for many years.

Size –Measured in inches diagonally from corner to corner – Typical sizes are 7, 10.1, 13.3, 15.6, 18.5, 21.5. We can go bigger than this if necessary. Almost any size is possible.

Aspect ratio - The ratio of the width of the display to the height. Current televisions are 16:9, Old televisions are 4:3 – 16:9, 16:10 and 4:3 are the most popular. Every other aspect ratio is less popular, but any aspect ratio can be created by resizing a panel.

Resolution - The number of pixels in the display – This will depend somewhat on the aspect ratio chosen. Higher resolution is better, but remember the pixel size on a 65” 1080p HDTV is actually 15x worse than on a 800x480 7” display. In other words, resolution doesn’t matter as much as sizes get smaller. Common resolutions are 800x480, 1024x600, 1280x800, 1366x768 1920x1080

Viewing Angle - This will depend on the technology of the LCD panel. TN vs. VA vs. IPS. More here (http://www.tnpanel.com/tn-vs-ips-va/) . In general, the better the viewing angle, the more expensive the resulting display. Typical are 150x140, 170x170 and 179x179. Or more commonly wide viewing angle or standard viewing angle.

Brightness or Luminance - It is the level of light emitted by an LCD display monitor. Luminance is reported in nits or cd/m2. They are actually the same thing.  This matters for indoor and outdoor viewing and also if you want to draw people toward the display for advertising. Typical indoor brightness is 150 nits, indoor advertising is 300, bright indoor advertising is 700 and outdoor panels are 1000+

Interface to computer - How the video and optionally touch information is transmitted. Typical options are DVI (digital video), VGA (analog video), HDMI (digital video with audio), DisplayPort (newest digital format) and DisplayLink. Touch is almost exclusively USB at this time. This chooses the number of cables in the solution

Single Cable –DisplayLink has an advantage that video information, touch information, and power are transmitted over a single USB connection. Read 5 Reasons to Choose a USB Powered Monitor to learn how they can meet your needs.

Touch panel - Optional human interface for interactivity. Typical choices are Display Only, Resistive (4 or 5 wire), and Capacitive touch options. Our blog discusses the advantages and disadvantages of capacitive touchscreens. SAW is another touch technology that is becoming less and less common.

To resize a LCD is literally to cut the glass, polarizers, circuits and circuit boards to a new size. Years ago, it was thought impossible to preserve the original performance of a previously manufactured LCD once the glass circuits are cut. However, Litemax has done the impossible, over and over again, becoming the world"s leading pioneer and leader in LCD resizing solutions.

Squarepixel series is designed for high brightness with power efficiency LED backlight. It provides LCD panel with specific aspect ratios and sunlight readable for digital signage, public transportation, exhibition hall, department store, and the vending machines.

The spirit of Durapixel indeed lies with its name: durability. Why Durapixel? Commercial-grade LCD displays, due to the competitive pricing structure, are unable to offer more than MTBF of 30,000 hours, which will not be sufficient for any applications that require around-the-clock operations. System designers, integrators and users serious about rugged, industrial displays for demanding environments need to look no further – the unfailingly robust and high-quality Durapixel is the key to each of your success.

UbiPixel, industrial LCDs are used in many professional applications. High bright sunlight readable and low power consumption display technologies offer the highest quality LCDs for specific industrial applications. Our embedded LCD can be manufactured in an open frame, VESA mount, or fully enclosed housing for HMI display, KIOSK, Vending machine, home automation, point-of-sale terminals, digital signage and more. UbiPixel, industrial LCDs are used in many professional applications. High bright sunlight readable and low power consumption display technologies offer the highest quality LCD screen for specific industrial applications. Our embedded LCD can be manufactured in an open frame, VESA mount or fully enclosed housing for HMI display, KIOSK, Vending machine, home automation, point-of-sale terminals, digital signage and more.

Marine displays from Litemax are internationally recognized and certified with a proven track record of satisfying all types of scenarios, applications and environments for maritime professionals and organizations. Whether the project involves system building, maintenance, repair or equipment upgrade of a yacht, a submarine or any relevant maritime structure, Litemax"s marine displays guarantee high quality and performance from the dock to the engine room.

Litemax"s 2.5” Pico-ITX boards feature fanless operation, low power, compact designed for space-limited embedded applications. With built-in AMIO expansion interface to develop high flexibility and scalable capabilities.

Litemax"s 3.5" SBCs feature rich I/O ports, wide-temperature support, and wide input voltage range and low-power to robust high -performance computing modules designed for outdoor applications or harsh environmental requirements.

Litemax"s Mini-ITX embedded board provides the performance, expansibility, and durability to meet needs across a wide variety of applications, such as industrial control, industrial IOT, gaming, smart healthcare, and digital signage.

This high performance series supports Intel, AMD, Nvidia processor with multi I/O expansions, mini PCIe/M.2 expansion cards, and wide temperature range, being ideal for automation system, machine automation, factory automation, and IoT platforms.

Featuring a modular designed, this series can be fitted with a number of modules to expand its base capabilities. On-site maintenance and future upgradability are easier than ever by deploying our panel PCs and monitors.

Litemax rugged panel PCs go beyond that of the standard industrial panel computes with elegant, full IP68/65-rated construction, powerful performance and flexible mounting options making it ideal for harsh environments and demanding applications, such as machine controller, command centers, and fast, efficient computing.

The Litemax ITRP series is fanless Passenger Information System, It features stretched LCD display, with high brightness to ensure easy readability even in light-insufficient environments. It serves as a reliable platform to provide passenger information on wide versatility of vehicles, such as bus and trams.

Litemax develops an embedded artificial intelligence application platform for AI edge computing to meet client vertical market applications and various needs and solve the changing challenges of the operating environment. In response to the increasing demand for AI computing, computer vision, deep learning, edge computing, etc., Litemax offers a series of fanless BOX PC with Intel Edge Computing and NVIDIA® Jetson Nano™ to effectively improve the cooling performance of fanless systems. Field applications can smoothly provide powerful computing performance, support high-level AI computing chips, and provide a solution platform for a variety of application scenarios to integrate software and hardware to create more flexible and better vertical functions. Simplify the manpower required for the client to invest in AI system integration.

Intel® offers the Intel® Smart Display Module (Intel® SDM) specification and reference design that can be integrated into the sleekest all-in-one designs. Intel® SDM delivers the same level of intelligence and interoperability as the Open Pluggable Specification, but in our smallest form factor yet eliminates the housing and advances the thinnest integrated displays.

The new Intel® Smart Kiosk Module (Intel® SKM) is a revolutionary solution that makes it easier to scale and maintain interactive kiosks, which are increasingly being used by businesses and governments worldwide to offer customers around-the-clock access to information and services.As the market for interactive kiosks increases, so does the demand for smarter multi-function kiosks with advanced capabilities such as workload consolidation, artificial intelligence, smartphone and social media integration, 5G connectivity, telepresence, remote manageability, and data analytics.

LITEMAX AD Board is with high speed Analog/ Digital conversion and minimal programming. A wide variety of computer interfaces are available in your choice.

LITEMAX power board provides maximum output from 60W to 100W, it is an intelligent vehicle power converter with wide input voltage range from 9V to 16V DC.

Through intelligent thermal management technologies, Litemax is enabling smarter platforms for various vertical markets deploying display systems. Through the intelligent thermal control board, Litemax helps system integrators and engineers around the world improve efficiency and reliability.

Except the available standard LCD/TFT/OLED display products, Winstar provides tailor made displays. The extensive portfolio makes it possible to create tailor-made solutions for customers to fit their application. We have the advanced display technologies available to use in your design and if there is anything you want to change about one of our existing LCD/TFT/OLED displays, we can make it happen. With more than 23 years experience, our sales and engineering team will be with you through the entire development process and will ensure the semi or fully customization a successful display tailored made to the individual application.

Our LCD/TFT/OLED custom design solutions are available in different options according to customer requirements. Winstar can offer various options on backlight type, pin and connector, cable, resistive touch screen (RTP) and projected capacitive (PCAP) touch screen or anti-reflective or anti-glare coating, or custom cover lens, ZIF PPC or customized PCB board or a fully custom solution for your product application, as well as System Integrated Solution.

Liquid Crystal Displays or more commonly known as LCDs are one of the most common electronic components which help us interact with an equipment or a device. Most personal portable equipment and even gigantic industrial equipment utilize a custom segment display to display data. For many portable consumer electronics, a segment LCD display is one of the biggest contributors to the overall cost of the device, hence designing a custom segment display can drive the cost down while also utilizing the display area in the most optimum manner. These displays have the lowest cost per piece, low power requirements, and a low tooling fee too.

At first thought, designing a custom segment LCD might look like a Herculean task, but trust me that it is easier than it seems. In this article, we have summarised and compared the display types and available technologies which are required to construct a custom segment LCD. We have also provided a flowchart that can act as a step-by-step guide while you design your own custom LCD. We have also provided the process we followed, a require gathering sheet we used for communicating our needs to the manufacturer, and a few other data and the quotation we received from the manufacturer.

Icons: A silhouette of any shape can be placed on the glass which enhances the ability to display data. For example, a symbol of a heart can be made to denote heart rate or an icon for a low battery to show that the battery needs to be charged. Icons are counted as a single pixel or segment and can give a lot more details than similar-sized text.

LCD Bias– It denotes the number of different voltage levels used in driving the segments, static drives (explained later in this article) only have 2 voltage levels or 2 bias voltage while multiplex drives have multiple voltage levels. For example, 1/3 will have 4 bias voltages.

LCDs utilizes the light modulating properties of liquid crystals which can be observed by using polarizing filters. Polarizing filters are special materials that have their molecules aligned in the same direction. If the light waves passing through polarisers have the same orientation as the filter, then the molecules of lights are absorbed by the filter, hence reducing the intensity of light passing through it, making it visible.

In Layman’s language, when an electric current is applied to the electrodes, i.e. to the segment line and common line, it twists the Liquid Crystals w.r.t to the polarizing filter, obstructing the light in that particular area as shown in the figure below. Hence, that area becomes darker and prominent.

A custom LCD is important for maximizing the efficiency of the display area by adding custom symbols and characters. It also helps in reducing the cost and improving energy efficiency of the product. A higher number of custom symbols and specified placement of numerical and alphanumerical characters make the display more informative and readable for the user. This makes it look better than the plain old boring displays we get in the market. Furthermore, we can specify the viewing angle, contrast, and other specifications which can increase durability or give a better value for money for our intended usage.  A typical Custom Segment display is shown below, we will also show you how to design and fabricate the same further in the article.

The LCD display doesn’t emit any light of its own, therefore it requires an external source of illumination or reflector to be readable in dark environments.

While designing a custom segment LCD display, we have the leverage of choosing a lot of parameters that affect the final product. From the color of the display to the illumination technique and color of illumination as well as the type of input pins. Some important considerations we need to take while designing a custom 7 segment display are - the type of display, i.e. positive or negative, illumination method, driving technique, polarising type, and connection method. All these design criteria are explained below:

Positive and negative displays can be easily distinguished by the colour of the background and characters. Some common differences between the positive and negative displays are:

So, which one should you choose? When the displays are to be used in areas with higher ambient light, we should select positive segment LCD display as it has better visibility than negative segment LCD displays without using a backlight.

As we know that LED displays don’t emit any light, hence to illuminate it and make it visible in a dark environment, we can use different methods of illumination. The most common LCD Illumination methods are compared below:

For displays that need to be used for budget-friendly devices that should be small and rugged, LED lights are preferred for the displays due to the high durability and low cost of operations. For high brightness, CCFL and Incandescent lights can be used.

A polarizer film is the most important component of an LCD display, which makes it possible to display characters by controlling the light. There are 3 types of polarizers that can be used in the LCD display, the properties and difference are given below:

If your products need to be used with a switchable backlight, then trans-reflective reflectors are best to be used for front reflectors. If the device has to be used without backlight, then we can select a reflective polarizer for the back-panel as it gives the best contrast ratio.

Displays can be categorized into two types, passive displays, and active display, passive displays are simpler to construct as they have 2 connections at each segment, the conductors comprise of an Indium Tin Oxide to create an image, whereas the active displays use thin-film transistors (TFT) arranged in a grid. The name is due to its ability to control each pixel individually.

If your displays have fewer segments, then static LCD drive is preferred as it is easier to control and cheaper to construct, and has a better contrast ratio. But let’s say that if the number of segments in the display are more than 30-40 then a multiplex LCD drive should be preferred as it has multiple common pins, hence reducing the total number of pins required to drive the display.

Choosing a connector type!!! For the prototyping phase or if you need to connect your LCD display on a Microcontroller directly, a pin type connector is the best and most economical option you have. If you need to connect your LCD display in a final product with a high volume of production which also requires to be extremely durable, but at the same time should not take up a lot of space, a Flex type LCD Connector will work best for you

LCDs have limited viewing angles and when seen from an angle they lose contrast and are difficult to be observed.  The viewing angle is defined by the angles perpendicular to the center of the display towards its right, left, up, and down which are denoted by the notations 3:00, 9:00, 12:00, and 6:00 respectively. The viewing angle of LCD can be defined as the angle w.r.t. to the bias angle at which the contrast of segments is legible.

To improve the viewing angle in an LCD, a Bias is incorporated in the design which shifts the nominal viewing angle with an offset. Another technique is to increase the Voltage, it affects the bias angle, making the display crisper when viewed from a direction.

For example, the viewing angle of a TN type TFT LCD is 45-65 degrees. Extra-wide polarising film (EWP) can increase the viewing angle by 10 degrees, using an O film polariser can make the viewing angles 75 degrees but these come at a cost of reduced contrast.

Anti-glare filters are bonded with the top polarising filters using adhesive. It improves the viewability by re-directing light waves so they don’t reflect back towards the viewer thus reducing glare. Newer materials are capable of reducing the front glare by up to less than 0.3%.

LCD Control chip or LCD driver chips can be mounted on the flex cable, display, or externally on a PCB. The placement of LCD control chip can affect the cost and size of the display. The 2 most common methods of chip placement are-Chip of Board (COB)and Chip on Glass(COG) which are described below:

COG can be used as it is cheaper and makes the assembly process simpler, but if the dimensions are a constraint, then the COB is also a viable option.

We planned to design an air quality monitoring system for which we needed a custom segment LCD panel for an air quality monitoring device. Our product needs to display the following data: 2.5-micron and 10-micron particulate matter (PM) suspended in the air; the units should be in parts per million (PPM). CO2 in the air in PPM along with total volatile organic compounds present in the air in parts per billion (PPB). To make the product more usable, we included time in 24-hour format, Temperature in ºC, Battery status, loudspeaker status, Bluetooth status, and Wi-Fi status. And for some personal touch, we also added how good the air quality in the room is by using 3 different smileys.

We realized that it was impossible to provide all these data in a generic LCD available in the market, thus decided to build a custom LCD for our project.

A step-by-step flowchart is shown below to walk you through each and every step of selecting components and getting your custom segment LCD manufactured.

We started by listing down our requirements and drew a mock-up of the display on paper. After finalizing the placement of all the segments and icons on the prototype sketch of the display, we then decided which all icons and segments have to be kept on for the whole time and which needs to be driven. Realizing that there are too many segments, characters and icons, hence we selected a multiplex drive with 8 common pins which helped us bring down the total pins from an estimated 180 pins to less than 40 pins.

Since the device was meant to be used inside houses and offices, which are more often than not well lit and protected from environmental conditions, we opted for a positive mode display. For superior contrast ratio and better viewing angle, we chose a Film Super Twisted Nematic Display (FSTN) with a drive condition of 1/8 Duty and bias of 1/4.

Usually, the displays are mounted at a height of 4.5 feet from the ground, thus the viewing direction was selected to be 12"O clock with an operating frequency of 64Hz. We selected a Transmissive polarizer for the front glass and a reflective polarizer for the rear glass so that the natural light can pass through the front panel and the display can achieve the maximum contrast without the need for backlighting and we opted for the pin type connectors as they are easy for prototyping and are suitable for harsh environment with a lot of vibrations and shocks which best suited our purpose.

In the above image of a custom display design, we sent to the manufacturer, the red lines over multiple characters indicate that all these are considered as a single segment. For the sake of simplicity, we added test like T, S, U, B to denote Text, Symbols, Units, and Battery respectively. These characters were followed by numbers to simplify communication between us and the manufacturer. For example, if we needed any particular text or symbol to remain on, we can easily specify that to the manufacturer by using the corresponding text for that segment.

We mailed our requirements to multiple LCD manufacturers, (you will find a lot of LCD manufacturers on the Internet). Most LCD manufacturers have competitive pricing, and reply within a week. A sample requirement sheet is shown above which a customer needs to fill to specify all the details to the manufacturer.

This is a sample Custom Segment LCD quotation we got from one of the manufacturers. As you can see, the cost is based on the quantity. Higher the quantity, lower the cost. Apart from the cost per quantity, there is one more component called tooling fees. Tooling fee is a one-time fee charged by the manufacturer. It is for the technical design, support, and customization of the product. Customization of PCB or tooling of LCD can drive the tooling price higher or lower.

The tooling time and cost depend on how detailed and accurate designs you sent to the manufacturer. They then send the exact dimensions and technical details of the product they will be manufacturing. Once you confirm the design, they manufacture and ship the product which might take 4-8 weeks to arrive depending on the size of the order and mode of transportation selected.

A custom segment LCD can help you personalize your product while also saving the overall cost of your product. The whole process will take you around 2-3 months, which will include the designing phase, prototyping phase, and getting your custom segment LCDs delivered to your doorstep. Higher ordering quantity will reduce the cost per piece of each unit, thus driving down the cost of your final product.

It’s not uncommon for OEMs to have unique requirements to meet their products specifications. Because PDI focuses exclusively with OEMs to supply mid-volume standard, custom and semi-custom LCD displays, we are able work directly with select customers to provide LCD product solutions.

The MOQ for each build is between 500 and 1,000 pieces. Sometimes, with specific color TFT projects, this can be up to 2,000 pieces. Thus, MOQ isn’t really as bad as you would think. Often your supplier can even spread out the deliveries of a 2K order over a period of 6 months to a year.

This is either in unit price reductions, better integration and assembly, or overall product improvement. And it’s all because the display solution is customized and optimized to your exact application needs.

Surprisingly, there hasn’t been a significant lowering of MOQ for LCD displays in recent years. However, there has been an expansion in what standard options are available, such as more

Industry-standard lead times are typically 8 to 12 weeks, including build and shipping time. Of course, PDI also works with customers that need their orders expedited.

Still, if customers have truly time-sensitive needs and require expediting, we can perform a manual expedite where we carefully look at every component and see where we can improve. In some instances, we have seen

And during shortened design to production requirements, we have implemented a risk-buy strategy for components that have little to no design risk so that we can focus the expediting only on the smaller subset of components that require a prototyping phase prior to production quantities.

Tooling cost for a complete monochrome design is about $6,500. This amount is very small when spread across 5,000+ units, especially when considering there is typically a cost savings from making the product more efficient when going custom.

Tooling cost for a complete color design is about $80,000 with standard TN color TFT displays. On the higher end, a design with IPS could reach about $150,000. To note, typical order size for these types of designs double to 10,000+ units. But often the color TFT project will be Semi-custom, meaning that we use an existing LCD glass platform and then design a custom display around this standard glass. In these cases the tooling is significantly lower; in the $3K-$6K range.

Unlike MOQ and lead times, tooling costs have decreased significantly over the past 5 to 10 years. Custom color TFT tooling was $500,000 a decade ago.

Reasoning for this shift can be traced to the TV market. With standard sizes for TVs getting larger and larger (55”, 70”, even 85”), the TFT foundries also increased in order to support these large sizes. The older smaller TFT gen lines were then sold off to companies that support our small platform markets.

Notably, PDI differs from many competitors with tooling in two ways. First, tooling is part of our process, whereas some display suppliers discourage it or avoid it altogether. Second, we’re flexible with how we charge for tooling. Some clients may not want to be burdened with the upfront cost of tooling; therefore, in some cases, we are able to amortize the cost.

If you’re ordering in the mid-range volumes (5,000 to 100,000), custom will almost always be cheaper. That’s because an LCD display supplier that focuses on this market will be able to design in cost-saving opportunities.

Since we are designing and manufacturing displays around what the customer is building, the display will be the right size, have the right features, and be better integrated for the end prodcuts manufacturing process. In practical terms, this means it will be easier to assemble and we can eliminate any redundancies like connectors, among other components, to eliminate waste and bring the cost down.

In addition, whether the project is custom or standard, it’s essentially the same production process, the only difference is the standard product is already tooled up and ready to be built, the custom display requires the initial design and tooling phase. After that, the production process is identical. Therefore, there is no difference in production cost between custom and standard LCD displays.

These are the most common myths we’ve discovered floating around the LCD display industry. Know that for small-format mid-volume applications, custom LCD displays are often the right (and less costly) solution.

The industry is flooded with manufacturers of varying capabilities, resources, commitment to quality and pre/post sales support. Some of these manufacturers will produce average quality displays without the needed enhancements that your customers expect today.

E3 Displays is all about making the manufacturing of your perfect display simple. We’ll guide you through an easy process to help you built your product so you never have to worry about low quality, inferior technology, unnecessary enhancements, and post sales continued support. Let’s make your business thrive.

The most basic LCD introduced above is called passive matrix LCDs which can be found mostly in low end or simple applications like, calculators, utility meters, early time digital watches, alarm clocks etc.  Passive matrix LCDs have a lot of limitations, like the narrow viewing angle, slow response speed, dim, but it is great for power consumption.

In order to improve upon the drawbacks, scientists and engineers developed active matrix LCD technology.  The most widely used is TFT (Thin Film Transistor) LCD technology.  Based on TFT LCD, even more modern LCD technologies are developed. The best known is IPS (In Plane Switching) LCD.  It has super wide viewing angle, superior image picture quality, fast response, great contrast, less burn-in defects etc.

IPS LCDs are widely used in LCD monitors, LCD TVs, Iphone, pads etc. Samsung even revolutionized the LED backlighting to be QLED (quantum dot) to switch off LEDs wherever light is not needed to produce deeper blacks.

– Twisted Nematic Display:  The TN (Twisted Nematic) LCDs production can be done most frequently and used different kinds of displays all over the industries. These displays are most frequently used by gamers as they are cheap & have quick response time as compared with other displays. The main disadvantage of these displays is that they have low quality as well as partial contrast ratios, viewing angles & reproduction of color. But, these devices are sufficient for daily operations.

– In-Plane Switching Display:IPS displays are considered to be the best LCD because they provide good image quality, higher viewing angles, vibrant color precision & difference. These displays are mostly used by graphic designers & in some other applications, LCDs need the maximum potential standards for the reproduction of image & color.

– Vertical Alignment Panel: The vertical alignment (VA) panels drop anywhere in the center among Twisted Nematic and in-plane switching panel technology. These panels have the best viewing angles as well as color reproduction with higher quality features as compared with TN type displays. These panels have a low response time. But, these are much more reasonable and appropriate for daily use.

– The structure of this panel generates deeper blacks as well as better colors as compared with the twisted nematic display. And several crystal alignments can permit for better viewing angles as compared with TN type displays. These displays arrive with a tradeoff because they are expensive as compared with other displays. And also they have slow response times & low refresh rates.

– Advanced Fringe Field Switching (AFFS):  AFFS LCDs offer the best performance & a wide range of color reproduction as compared with IPS displays. The applications of AFFS are very advanced because they can reduce the distortion of color without compromising on the broad viewing angle. Usually, this display is used in highly advanced as well as professional surroundings like in the viable airplane cockpits.

– Passive and Active Matrix Displays: The Passive-matrix type LCDs works with a simple grid so that charge can be supplied to a specific pixel on the LCD. One glass layer gives columns whereas the other one gives rows that are designed by using a clear conductive material like indium-tin-oxide. The passive-matrix system has major drawbacks particularly response time is slow & inaccurate voltage control. The response time of the display mainly refers to the capability of the display to refresh the displayed image.

– Active-matrix type LCDs mainly depend on TFT (thin-film transistors). These transistors are small switching transistors as well as capacitors which are placed within a matrix over a glass substrate. When the proper row is activated then a charge can be transmitted down the exact column so that a specific pixel can be addressed, because all of the additional rows that the column intersects are switched OFF, simply the capacitor next to the designated pixel gets a charge.

LCD technologies have great advantages of light, thin, low power consumption which made wall TVs, laptops, smartphones, pad possible. On its way to progress, it wiped out the competition of many display technologies. We don’t see CRT monitors on our desks and plasma displays TV at our home anymore. LCD Technologies dominant the display market now. But any technology has the limitations.

LCD technologies have slow response times especially at low temperature, limited viewing angles, backlighting is needed. Focus on LCD drawbacks, OLED (Organic Light Emitting Diodes) technology was developed. Some high-end TV and mobile phones start to use AMOLED (Active Matrix Organic Light Emitting Diodes) displays.

This cutting-edge technology provides even better color reproduction, clear image quality, better color gamut, less power consumption when compared to LCD technology. Please note, OLED displays include AMOLED and PMOLED (Passive Matrix Organic Light Emitting Diodes). What you need to choose is AMOLED for your TV and mobile phones instead of PMOLED.

We encourage you to provide us with as much information as possible. It will help our engineers and design team to have a better understanding of your needs and requirements, and ensure quality and efficient customer service. If you are unsure about any of the above information, please feel free to contact us.

We use our expertise and technology to assist our customer to design the LCD into the specification at the most economical cost in the shortest amount of time.

SIMPLE can offer various options on backlight type, pin and connector, cable, touch panel, inverter, heater or even customized PCB which can be adopted to standard product and material as semi-custom solution for your product application.

Since 1990, AccuView is dedicated to delivering fully customized LCD display solutions for our customers. Our strength lies in understanding and meeting our customers" EXACT requirements coupled with AccuView"s comprehensive manufacturing capabilities and expertise to deliver the right LCD display solution. Let AccuView be your total video solution provider.

IDISPLAYS is specialised in designing the customised LCD displays as per the customer requirement, has supported customers with Custom LCD display for medical and test equipment to industrial applications. Whether your design need is a small LCD Glass display, or a fully customized LCD Module, our experienced technical customer support can assist you in designing your custom LCD display.

The process begins with you providing your dimensions and segment content. We will then advise on the most cost-effective overall size and design. Our team will work with you to design the optimum custom LCD displays for your projects. Design considerations for your customized LCD display will include the type of interface, backlight options, space constraints, touch panel options..