reference design for tft lcd panel factory

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This reference design implements a video over LVDS solution for automotive infotainment applications.It highlights the support of multi-touch with haptic feedback: LCD backlight control: and ambient light sensing: without the introduction of dedicated support lines back to the host processor. This design is implemented using two boards. The main electronics board: SAT0059 is where the deserializer: microProcessor: backlight controller: haptics drivers and power supply are located. The LCD interface board: SAT0096: is a physical and electrical interface to a specific LCD panel. It connects to the SAT0059 through a Samtec board to board connector and provides connection points for the LCD panel: touchscreen: backlight connections and haptic drivers. The SAT0096 is designed for a Microtips UMSH-8596MD-20T display. If a different display is to be used: a new LCD Interface board would likely need to be designed.

TFT or Thin Film Transistor LCDs refer to the most innovative offerings in the LCD industry due to their enhanced display and performance capabilities. These LCDs are supplied by manufacturers focused on providing products with the best contrast, luminance, visibility, and more. Whether your design is medical, military, or industrial, TFT LCDs will maximize your final product’s quality and usability in a variety of conditions.

Work closely with an Edge LCD Solutions Specialist to determine the perfect display for your project – from ultra-mobile or industrial, to small, medium, or large size options, we supply many shapes and sizes of LCDs. We supply standard sizes and resolutions of LCD in these categories, as well as type-specific LCDs (monochrome or color, etc.). We can also recommend and supply the proper LCD controller board, inverter, LED driver, cables, touch screen, or other associated enhancement.

The reason for LCD Display flashing screen: shielding coil; Signal interference; Hardware; Refresh frequency setting; Monitor time is too long; Too high...

The TFT LCD Controller Reference Design from Digital Blocks enables hardware designers to accelerate the design-in of TFT LCD panel displays into their system. The Reference Design centers on Digital Blocks DB9000AVLN TFT LCD Controller IP Core, which is available in Altera® netlist or Verilog RTL formats.

The DB9000AVLN contains an Altera Avalon® System Interconnect for interface to the NIOS® II processor and SDRAM or SRAM controllers. Either memory can serve as the Frame Buffer. Software supplied with the Reference Design runs on the NIOS®II processor to place an image in Frame Buffer memory and setup & invoke the DB9000AVLN to drive the LCD panel.

Utilizing Altera’s Quartus II tools, the Reference Design places into an Altera Cyclone, Stratix, or Arria series FPGA development kit. All Altera FPGAs are supported.

In addition to supporting the Altera Avalon System Interconnect, the DB9000 Family of TFT LCD Controllers IP Cores & Reference Designs can connect via Qsys. Likewise, the DB9000 family member with AXI interconnect — the DB9000AXI — can connect via the AMBA AXI.interconnect fabric to a ARM® Cortex™-A9 processor within the Cyclone V and Arria® V SoC FPGAs.

Showcase high quality graphics and images on our 800 x 480 7” TFT display! The DT070CTFT LCD module is an upgraded version to our DT070ATFT module. Compared to the previous model, this new 7 inch display offers improved viewing angle and brighter LEDs. The DT070CTFT also uses the Himax HX8264E + HX8664B display drivers. This LCD display is available with a resistive or capacitive touchscreen panel.

Enhance your product with the addition of our 4.3” TFT LCD module. This display module has 480 x 272 RGB resolution and uses the single-chip Himax HX8257-A digital driver. The TFT driver IC is interfaced via 24-bit digital display data and can support up to 16M colors to showcase crisp, detailed images and graphics. The 4.3" LCD display is available with a touch screen panel in either resistive (single-finger or stylus pressure) or capacitive (five-finger, multi-gesture) touch technology.

TFT (Thin Film Transistor) LCD (Liquid Crystal Display) dominates the world flat panel display market now. Thanks for its low cost, sharp colors, acceptable view angles, low power consumption, manufacturing friendly design, slim physical structure etc., it has driven CRT(Cathode-Ray Tube) VFD ( Vacuum Fluorescent Display) out of market, squeezed LED (Light Emitting Diode) displays only to large size display area. TFT LCD displays find wide applications in TV, computer monitors, medical, appliance, automotive, kiosk, POS terminals, low end mobile phones, marine, aerospace, industrial meters, smart homes, handheld devices, video game systems, projectors, consumer electronic products, advertisement etc. For more information about TFT displays, please visit our knowledge base.

There a lot of considerations for how to choose a most suitable TFT LCD display module for your application. Please find the check list below to see if you can find a right fit.

It is the start point for every project. There aretwo dimensions to consider: outside dimension (width, height, thickness) and AA (active area or pixel area). Orient Display’s standard product line ranges from 1.0” to 32”. Our OLED size can go down to 0.66” which fit for wearable devices.

Resolution will decide the clearance. Nobody likes to see a display showing pixel clearly. That is the reason for better resolution, going from QVGA, VGA to HD, FHD, 4K, 8K. But higher resolution means higher cost, power consumption, memory size, data transfer speed etc. Orient Display offers low resolution of 128×128 to HD, FHD, we are working on providing 4K for our customers. For full list of resolution available, please see Introduction: LCD Resolution

TFT screen brightness selection is very important. You don’t want to be frustrated by LCD image washout under bright light or you drain the battery too fast by selecting a super brightness LCD but will be used indoor only. There are general guidance listed in the table below.

Orient Display offers standard brightness, medium brightness , high brightness, and high end sunlight readable IPS TFT LCD display products for our customers to choose from.

If the budget is tight, TN type TFT LCD can be chosen but there is viewing angle selection of either 6 o’clock or 12 o’clock. Gray scale inversion needs to be taken of carefully. If a high-end product is designed, you can pay premium to select IPS TFT LCD which doesn’t have the viewing angle issue.

It is similar to viewing angle selection, TN type TFT LCD has lower contrast but lower cost, while IPS TFT LCD has much high contrast but normally with higher cost. Orient Display provides both selections.

Normal TFT LCD displays provide wide enoughtemperature range for most of the applications. -20 to 70oC. But there are some (always) outdoor applications like -30 to 80oC or even wider, special liquid crystal fluid has to be used. Heater is needed for operating temperature requirement of -40oC. Normally, storage temperature is not an issue, many of Orient Display standard TFT display can handle -40 to 85oC, if you have any questions, feel free to contact our engineers for details.

Power consideration can be critical in some hand-held devices. For a TFT LCD display module, backlight normally consumes more power than other part of the display. Dimming or totally shutdown backlight technology has to be used when not in use. For some extreme power sensitive application, sleep mode or even using memory on controller consideration has to be in design. Feel free to contact our engineers for details.

High Level Interfaces: Orient Display has technologies to make more advanced interfaces which are more convenient to non-display engineers, such as RS232, RS485, USB, VGA, HDMI etc. more information can be found in our serious products. TFT modules, Arduino TFT display, Raspberry Pi TFT display, Control Board.

Touch panels have been a much better human machine interface which become widely popular. Orient Display has been investing heavy for capacitive touch screen sensor manufacturing capacity. Now, Orient Display factory is No.1 in the world for automotive capacitive touch screen which took around 18% market share in the world automotive market.

Based on the above three types of touch panel technology, Orient Display can also add different kinds of features like different material glove touch, water environment touch, salt water environment touch, hover touch, 3D (force) touch, haptic touch etc. Orient Display can also provide from very low cost fixed area button touch, single (one) finger touch, double finger (one finger+ one gesture) touch, 5 finger touch, 10 points touch or even 16 points touch

Considering the different shapes of the touch surface requirements, Orient Display can produce different shapes of 2D touch panel (rectangle, round, octagon etc.), or 2.5D touch screen (round edge and flat surface) or 3D (totally curved surface) touch panel.

Considering different strength requirements, Orient Display can provide low cost chemical tampered soda-lime glass, Asahi (AGC) Dragontrail glass and Corning high end Gorilla glass. With different thickness requirement, Orient Display can provide the thinnest 0.5mm OGS touch panel, to thickness more than 10mm tempered glass to prevent vandalizing, or different kinds of plastic touch panel to provide glass piece free (fear) or flexible substrates need.

Of course, Orient Display can also offer traditional RTP (Resistive Touch Panel) of 4-wire, 5-wire, 8-wire through our partners, which Orient Display can do integration to resistive touch screen displays.

If you can’t find a very suitable TFT LCD Display in our product line, don’t be discouraged. The products listed on our website is only small part of standard products. We have thousands of standard products in our database, feel free to contact our engineers for details.

If you like to have a special display, Orient Display is always flexible to do partial custom solution. For example, to modify the FPC to different length or shape, or use as fewer pinouts as possible, or design an ultra-bright LCD display, or a cover lens with your company logo on it, or design an extreme low power or low cost TFT display etc. our engineers will help you to achieve the goals. The NER cost can start from hundreds of dollars to Thousands. In rare case, it can be tens of thousands of dollars.

A fully custom TFT LCD panel can have very high NRE cost. Depending on the size of the display, quantity and which generation production line to be used. The tooling cost can start from $100,000 to over $1M.

We have thousands of standard products that are in stock and available from our Seattle, WA and Hong Kong warehouses to support fast product development and preproduction without MOQ. The stock covers TN, STN LCD display panels, COB, COG character LCD display, graphic LCD display, PMOLED, AMOLED display, TFT display, IPS display, high brightness and transflective, blanview sunlight readable display, super high contrast ratio display, lightning fast response displays, efficient low power consumption display, extreme temperature range display, HMI display, HDMI display, Raspberry Pi Display, Arduino display, embedded display, capacitive touch screen, LED backlight etc.  Customers can easily purchase samples directly from our website to avoid time delays with setting up accounts and credit terms and shipping within 24 hours.

Many of our customers require customized OEM display solutions.  With over two decades of experience, we apply our understanding of available display solutions to meet our customer’s requirements and assist from project concept to mass production. Using your ideas and requirements as a foundation, we work side by side with you to develop ideas/concepts into drawings, build prototypes and to final production seamlessly. In order to meet the fast changing world, we can provide the fastest turnaround in the industry, it takes only 3-4 weeks to produce LCD panels samples and 4-6 weeks for LCD display module, TFT LCD, IPS LCD display, and touch screen samples. The production time is only 4-5 weeks for LCD panels and 5-8 weeks for LCD display module, TFT LCD, IPS LCD display, and touch screen.

According to real LCD manufacturing conditions, the number of normal LCD panels exceeds greatly the number of defective LCD panels. Therefore, the normal PRs greatly outnumber the defective PRs. As a result, the collected data set for training would be imbalanced if a two-class classification approach is adopted, the SVM by Vapnik [4] for example, the class imbalance problem occurs.

Previously, several workshops/special issues have been held/published to discuss and address this problem [12–15]. Various approaches for imbalanced learning have also been proposed, such as sampling (e.g., [16–18]), integration of sampling with ensemble learning (e.g., [19,20]), cost-sensitive learning (e.g., [21–23]), and SVM-based approach (e.g., [24–28]). These discrimination-based (two-class) approaches have shown to be useful in dealing with class imbalance problems. In addition, several works have also suggested that a one-class learning approach can provide a viable alternative to the discrimination-based approaches [29–33]. Interested readers can refer to [34] for a broad overview on the state-of-the-art methods in the field of imbalanced learning.

In practice, in addition to the class imbalance problem, the LCD defect detection also suffers from another critical problem resulting from the absence of negative information. To facilitate the following problem description, the normal PR class and the defective PR class are defined as the positive class and negative class, respectively.

The main difference between a normal PR and a defective PR is that their appearances are apparently different, as can be observed from Figure 4. The color (or gray level) of a normal PR is nearly uniform, implying that the variation of the gray-level distribution of normal PRs is very small. On the contrary, the surfaces of defective PR not only contain various kinds of textures, but also vary greatly in color, implying that the variation of the true distribution for negative class in the data space is very large. Collecting a set of positive training data that can represent the true distribution of positive class is easy, because: (1) the variation of positive-class distribution is very small; and (2) most of the LCD panels are normal (the number of normal PRs is considerably large). Therefore, the positive class can be well-sampled during the data collection stage in real practice. However, representative defective PRs are difficult to obtain in practice for several reasons. For example, there are numerous types of defects in array process, more than 10 types at least. However, not all the defects would occur frequently. Some of the defects seldom appear, for example the defect caused by abnormal photo-resist coating (APRC). The defect “APRC” seldom occurs, because equipment/process engineers maintain the coating machines periodically. Even so, the coating machines might still break down occasionally. As a result, the number of available images containing the APRC defects is quite limited. But, the APRC defect has a large variation in color and texture. Unfortunately, limited APRC examples cannot stand for all kinds of APRC defects. Therefore, the collected negative training data are most likely under-sampled. Here, the “under-sampled” means that the collected negative training set cannot represent the true negative-class distribution in the data space, which is the problem of absence of negative information. Due to this problem, numerous false positive (i.e., missing defects) will be produced if a two-class classification approach (e.g., a binary SVM) is applied to the LCD defect detection, which has been evidenced by the results reported in [7]. Compared with two-class classification approach, novelty detection approach is a better choice.

Novelty detection is one-class classification [10,35], which is to solve the conventional two-class classification problems where one of the two classes is under-sampled, or only the data of one single class can be available for training [5,6,9–11,35–40]. As analyzed above, for the LCD defect detection application, the normal PRs can be well-sampled, while the defective PRs are in general undersampled. Therefore, the LCD defect detection can be treated as a typical novelty detection problem. Accordingly, one-class classification is a better solution.

To summarize, it can be seen that the LCD defect detection suffers from two problems simultaneously: one is the class imbalance problem, and the other is the problem of the absence of negative information. For the first problem, there have been many sophisticated solutions, including sampling, cost-sensitive learning, SVM-based, and one-class learning approaches. However, the only solution to the second problem is the novelty detection approach (i.e., one-class classification approach). Therefore, one-class classification would be a more appropriate approach to the LCD defect detection application.

One-class classifiers (also called novelty detectors) are to find a compact description for a class (usually being referred to target class). So, a one-class classifier is trained on the target class alone. In a testing stage, any points that do not belong to this description are considered as outliers. In this paper the normal PRs are treated as target data, while defective PRs are treated as outliers.

There are several approaches for one-class classification, such as density approach (e.g., Gaussian mixture model [5]), boundary approach (e.g., SVDD [9] and one-class SVM [40]), neural network approach [6,36], and reconstruction-based approach (e.g., the kernel principal component analysis for novelty detection [35]). It has been proven in [9] that when a Gaussian kernel is used, the SVDD proposed by Tax and Duin [9] is identical to the one-class SVM proposed by Schölkopf et al. [40]. This paper focuses on the SVDD since it has been applied to the same application in the works of [7] and [10], and has shown to be effective in detecting defective PRs. However, as discussed in Section 1, generalization performance of SVDD is limited. Therefore, the intent of this paper is on proposing a method to improve generalization performance of SVDD, and applying the improved SVDD to the LCD defect detection treated as a novelty detection problem. The improved SVDD is called quasiconformal kernel SVDD (QK-SVDD). Note that the QK-SVDD and SVDD are not two independent classifiers. To obtain QK-SVDD, one has to train an SVDD first, which will be introduced in Section 2.4. In the following part of the paper, we first introduce the defect detection scheme, and then derive the proposed method in details.