lcd panel common problems made in china

The escalating coronavirus crisis is impacting production at display panel factories located in the semi-quarantined city of Wuhan, China, spurring a significant near-term reduction in the global supply of panels used in liquid crystal display televisions (LCDs) and other products.

The five factories in the city producing liquid crystal displays (LCDs) and organic light-emitting diode (OLED) panels will experience near-term slowdowns in production compared to expected levels, according to IHS Markit technology research, now a part of Informa Tech.

With the situation evolving quickly, IHS Markit technology research is still assessing the magnitude of the supply shortfall on multiple display types and markets. However, leading Chinese panel makers stated they believe that total capacity utilization for all LCD fabs in the country could fall by at least 10 percent and perhaps by more than 20 percent during the month of February.

With China expected to own 55 percent of global display manufacturing capacity in 2020, the immediate impact of the production reduction has been a worldwide decrease in availability and an increase in pricing for LCD-TV panels. This has resulted in turmoil throughout the display supply chain as suppliers and purchasers alike scramble to adjust to swiftly changing market conditions.

The leading Chinese suppliers of LCD panels for TVs, notebook PCs and PC monitors now are planning to raise panel prices more aggressively. For example, the price for an open-cell LCD-TV panel was originally expected to rise by $1 or $2 per month in February. However, the actual increase may be $3 to $5 for the month.

Beyond the immediate production impact at these facilities, the coronavirus is also likely to trigger delays in the ramp-up of manufacturing at new display fabs during the first half of 2020. This will reduce overall panel availability during the next few months. It also could result in further panel supply tightness as TV display buyers hasten the pace of their panel purchases to build stockpiles for future shortfalls.

While major panel makers are rightly concerned about the coronavirus’s impact on consumer sales, demand for their products from TV makers has actually increased. TV makers are pulling in their panel demand and sometimes double-booking orders to shore up their inventories. The panel maker indicated that the demand surge for orders delivered in February is as large as 10 percent above the previous demand forecast.

LCD panel makers outsource much of the production of such modules. However, production at several key third-party module suppliers has now ceased, impacting panel production severely throughout the country. Key module supplier SkyTech is sharply reducing production until mid-February.

Panel makers maintain their own captive LCD module factories. However, these operations are also facing production bottlenecks amid the coronavirus crisis.

Some chemicals in liquid crystal displays (LCDs) could alter genes, they said. Animal cells mutated unexpectedly if exposed, and preliminary results of their ongoing study published in Proceedings of the National Academy of Sciences on Monday showed that one of the most polluted places was the home.

Over the years, screen panel manufacturers have pushed LCD technology to higher resolutions and faster refreshing rates, but the chemical composition of the liquid crystal that fills their screens has hardly changed.

The wiring connections to the screen would have to match between the old display and the new. By that I mean that the wires coming from the system board would have to perform the same functions when connected to the same points on the new display. For this you would have to know the internal wiring details of both the old and the new display panels. It would also have to have the same type of cable connector as well.

One way that might possibly work is to open the phone and see if there is a part number printed on the back of the LCD panel itself. Using just the number try searching online to see if you get results.

Most LCD panels be it for TV, Monitors , Phones etc., are made by specialist LCD panel manufacturers who make to order for the device manufacturer. Also don"t be surprised that even if you find the manufacturer that you will not be able to purchase it directly from them.

You could also search places like Ebay etc where your particular model phone may be offered for sale as faulty good for parts where it appears that the LCD screen is undamaged and possibly still working but cannot verify as the phone doesn"t work at all. You could always contact the seller and ask was it working before the phone failed, was the phone dropped etc., and hope for honest answers. Then it depends on how much you are prepared to gamble, money wise, hoping that the LCD is at least OK, so that you can swap it over.

As you can see from the schematic (scroll down a bit) in the link below the example shows the LCD having 16 input leads. There is no standard as to what function goes onto what input as the LCD manufacturer would make to order from the device manufacturer to suit whatever particular requirements.

The best that I can suggest is that you offer it for sale (or for free) as faulty -good for parts, LCD works on places such as Ebay, Gumtree, etc. to minimize the amount going to landfill. You might be surprised at the response as usually the major problem with devices is a broken screen which is hard to source, especially on the lesser known brands. So if it is re -usable by someone else you have minimized, as best you can, the amount going to landfill (the other phone is repaired instead of replaced, again with less landfill and your phone has less parts being sent to landfill by the new owner - basically one completely faulty phone being sent instead of two partially faulty), and also perhaps you have recouped a little cash towards the purchase of a new phone.

Troubleshooting CRTs versus LCDs begins with similar steps, but diverges due to the differing natures of the two display types. The first troubleshooting steps are similar for either display type: power down the system and display and then power them back up; make sure the power cable is connected and that the outlet has power; verify that the signal cable is connected firmly to both video adapter and display and that there are no bent pins; verify that the video adapter is configured properly for the display; try the problem display on a known-good system, or try a known-good display on the problem system; and so on. Once you"ve tried the "obvious" troubleshooting steps, if the problem persists, the next step you take depends on the type of display. The following sections cover basic troubleshooting for CRTs and LCDs.

CRTs seldom fail outright without obvious signs, such as a loud snap or a strong odor of burning electrical components. Most CRT problems are really problems with the power, video adapter, cable, or hardware/software settings. To eliminate the CRT as a possible cause, connect the suspect CRT to a known-good system, or connect a known-good display to the suspect system. It is worth noting, that older CRTs eventually wear out, and starts dimming. Common signs of a weak CRT are a dim picture, dysfunctional brightness and/or color controls, image smearing at high brightness, and in color CRTs, a tint towards a single color (Red Green Blue)

This is usually caused by RF interference from another electrical or electronic device, particularly one that contains a motor. Make sure such devices are at least three feet from the CRT. Note that such interference can sometimes penetrate typical residential and office walls, so if the CRT is close to a wall, check the other side. Such image problems can also be caused by interference carried by the power line or by voltage variations in the AC power supply. To eliminate interference, plug the CRT into a surge protector. Better still, plug it into a UPS or power conditioner that supplies clean power at a constant voltage.

The CRT may need to be degaussed. A CRT that sits in one position for months or years can be affected even by the earth"s very weak magnetic field, causing distortion and other display problems. Exposing a CRT to a strong magnetic field, such as unshielded speakers, can cause more extreme image problems. Many modern CRTs degauss themselves automatically each time you cycle the power, but some have a manual degauss button that you must remember to use. If your CRT has a manual degauss button, use it every month or two. The degaussing circuitry in some CRTs has limited power. We have seen CRTs that were accidentally exposed to strong magnetic fields, resulting in a badly distorted image. Built-in degaussing did little or nothing. In that case, you can sometimes fix the problem by using a separate degaussing coil, available at RadioShack and similar stores for a few dollars. We have, however, seen CRTs that were so badly "magnet burned" that even a standalone degaussing coil could not completely eliminate the problem. The moral is to keep magnets away from your CRT, including those in speakers that are not video-shielded.

If your LCD displays no image at all and you are certain that it is receiving power and video signal, first adjust the brightness and contrast settings to higher values. If that doesn"t work, turn off the system and LCD, disconnect the LCD signal cable from the computer, and turn on the LCD by itself. It should display some sort of initialization screen, if only perhaps a "No video signal" message. If nothing lights up and no message is displayed, contact technical support for your LCD manufacturer. If your LCD supports multiple inputs, you may need to press a button to cycle through the inputs and set it to the correct one.

Unlike CRTs, where increasing the refresh rate always reduces flicker, LCDs have an optimal refresh rate that may be lower than the highest refresh rate supported. For example, a 17" LCD operating in analog mode may support 60 Hz and 75 Hz refresh. Although it sounds counterintuitive to anyone whose experience has been with CRTs, reducing the refresh rate from 75 Hz to 60 Hz may improve image stability. Check the manual to determine the optimum refresh rate for your LCD, and set your video adapter to use that rate.

First, try setting the optimal refresh rate as described above. If that doesn"t solve the problem and you are using an analog interface, there are several possible causes, most of which are due to poor synchronization between the video adapter clock and the display clock, or to phase problems. If your LCD has an auto-adjust, auto-setup, or auto-synchronize option, try using that first. If not, try adjusting the phase and/or clock settings manually until you have a usable image. If you are using an extension or longer than standard video cable, try connecting the standard video cable that was supplied with the display. Long analog video cables exacerbate sync problems. Also, if you are using a KVM switch, particularly a manual model, try instead connecting the LCD directly to the video adapter. Many LCDs are difficult or impossible to synchronize if you use a KVM switch. If you are unable to achieve proper synchronization, try connecting the LCD to a different computer. If you are unable to achieve synchronization on the second computer, the LCD may be defective. Finally, note that some models of video adapter simply don"t function well with some models of LCD.

The best way to adjust clock and phase is to use auto-adjust first. Check the utility and driver CD that came with the monitor. It may have a wizard or at least the appropriate background screens to use while adjusting phase and clock settings. If not, go to the Windows Start menu and select Shutdown. When the screen goes gray and the Windows Shutdown dialog appears, leave that dialog onscreen, but ignore it. Use the gray screen to adjust clock and phase manually. Any problems with clock and phase and any changes you make to the clock and phase settings are clearly evident on the gray screen.

Always adjust clock first. Clock is usually not a problem if you have used the auto-adjust feature of your monitor, but if you do have clock problems they will be evident as large vertical bars on your screen. Tweak the clock setting until those bars disappear. Then adjust phase. Phase problems are evident as thin black lines running horizontally across the screen. Adjust phase until the lines disappear or are minimized.

Not all analog video cards synchronize perfectly with flat panels. The gray Shutdown screen exaggerates the problem, so don"t worry if very tiny movements are visible after you"ve adjusted clock and phase as well as possible. After you"ve set the clock and phase controls for the best image possible on the gray screen, cancel Shutdown and the image should be optimized.

Your video card is supplying a video signal at a bandwidth that is above or below the ability of your LCD to display. Reset your video parameters to be within the range supported by the LCD. If necessary, temporarily connect a different display or start Windows in Safe Mode and choose standard VGA in order to change video settings.

This occurs when you run an LCD at other than its native resolution. For example, if you have a 19" LCD with native 1280x1024 resolution but have your display adapter set to 1024x768, your LCD attempts to display those 1024x768 pixels at full screen size, which physically corresponds to 1280x1024 pixels. The pixel extrapolation needed to fill the screen with the smaller image results in artifacts such as blocky or poorly rendered text, jaggy lines, and so on. Either set your video adapter to display the native resolution of the LCD, or set your LCD to display the lower-resolution image without stretching the display (a feature sometimes referred to as display expansion), so that pixels are displayed 1:1, which results in the lower resolution using less than the entire screen.

This is a characteristic of LCDs, particularly older and inexpensive models, caused by defective pixels. Manufacturers set a threshold number below which they consider a display acceptable. That number varies with the manufacturer, the model, and the size of the display, but is typically in the range of 5 to 10 pixels. (Better LCDs nowadays usually have zero dead pixels.) Nothing can be done to fix defective pixels. Manufacturers will not replace LCDs under warranty unless the number of defective pixels exceeds the threshold number.

Some people claim that leaving the unit powered off for a day or two will "erase" a persistent after-image. Others suggest leaving a neutral gray screen (like the one used for phase adjustment) up on the screen to "equalize" the display. I dunno. FWIW, I"ve seen this problem on older Samsung panels but never on the Sony or NEC/LaCie panels I use.

Again, this is a characteristic of LCDs, particularly older and inexpensive models. The after-image occurs when the display has had the same image in one place for a long time. The after-image may persist even after you turn the display off.

Transistor-based pixels in an LCD respond more slowly than the phosphors in a CRT. The least-expensive LCDs exhibit this problem even with slow image movement, as when you drag a window. Better LCDs handle moderately fast image movement without ghosting, but exhibit the problem on fast-motion video. The best LCDs handle even fast-motion video and 3D gaming very well. The only solution to this problem is to upgrade to an LCD with faster response time.

4. #Press the LCD glass side of the panel, if the vertical lines disappear or reappear, it can be judged that the cause of poor contact, OM checking should be able to find the poor contact.

4. #The above disassembly judgment can basically solve the problems of point-off in the market. If you can’t tell the truth, you can directly change the lamp tube.

The above is the full text of LCD screen failure repair guide, we hope it is helpful to you. If you need to buy LCD and find a reliable LCD supplier, we suggest you to read our other great blog – How to find a reliable LCD supplier.

Founded in 2014, VISLCD is a professional LCD supplier. We provide LCD modules, touch LCD and customized LCD in various sizes with stable quality and competitive price. Welcome to contact us for any LCD demand, thank you.

Samsung Display will stop producing LCD panels by the end of the year. The display maker currently runs two LCD production lines in South Korea and two in China, according to Reuters. Samsung tells The Verge that the decision will accelerate the company’s move towards quantum dot displays, while ZDNetreports that its future quantum dot TVs will use OLED rather than LCD panels.

The decision comes as LCD panel prices are said to be falling worldwide. Last year, Nikkei reported that Chinese competitors are ramping up production of LCD screens, even as demand for TVs weakens globally. Samsung Display isn’t the only manufacturer to have closed down LCD production lines. LG Display announced it would be ending LCD production in South Korea by the end of the 2020 as well.

Last October Samsung Display announced a five-year 13.1 trillion won (around $10.7 billion) investment in quantum dot technology for its upcoming TVs, as it shifts production away from LCDs. However, Samsung’s existing quantum dot or QLED TVs still use LCD panels behind their quantum dot layer. Samsung is also working on developing self-emissive quantum-dot diodes, which would remove the need for a separate layer.

Samsung’s investment in OLED TVs has also been reported by The Elec. The company is no stranger to OLED technology for handhelds, but it exited the large OLED panel market half a decade ago, allowing rival LG Display to dominate ever since.

Although Samsung Display says that it will be able to continue supplying its existing LCD orders through the end of the year, there are questions about what Samsung Electronics, the largest TV manufacturer in the world, will use in its LCD TVs going forward. Samsung told The Vergethat it does not expect the shutdown to affect its LCD-based QLED TV lineup. So for the near-term, nothing changes.

One alternative is that Samsung buys its LCD panels from suppliers like TCL-owned CSOT and AUO, which already supply panels for Samsung TVs. Last year The Elec reported that Samsung could close all its South Korean LCD production lines, and make up the difference with panels bought from Chinese manufacturers like CSOT, which Samsung Display has invested in.

The difference between a LED TV and a LCD TV is that they are both LCD TV’s except one has LED stripes and the other has CCFL Backlights- (Florescent Tubes). I used a Philips Magnavox Emerson LG TV when testing these repaird, but they should work on other TV brands that are similar. Before you do any Repair, check to see if you are still under warranty, or are covered by a recall of your TV!!

If your Plasma or LCD/LED or CCFL/LCD TV or monitor has stopped working, or is displaying one of the following symptoms, then it *may* need some new capacitors in the power supply board or a replacement board

A model number is needed to determine the unlock procedure, but most likely you will need a remote to unlock most TV’s. Below is a common lock procedure.

If the TV is still locked and will not respond to any commands from the front panel control buttons or the remote control unit, it is apparently locked in a failure or diagnostic mode, and would probably have to be diagnosed and repaired by a reputable TV repair facility. Good luck.

If it is a thin vertical line that appears on certain video resolution/image then it is normal and is indicated in the users manual under troubleshooting. If the line is almost half the screen, it could be a problem with the cable connection between the LCD panel and logic board, or the LCD panel itself. Try reseating the cable first if it’ll solve the problem. I’ve done similar issue in the past. Reseating the cable worked for a couple of months till eventually the LCD panel is the problem. Replacing the LCD panel is quite costly and impractical.

If the lines are there all the time or intermittent but in the same location it is an indication of a bad panel. The panel driver can also be the cause of this symptom.

If the lines/bars are across the OSD Menu, and all the video signal inputs also same result, that means the TV LCD Panel is defective Most of the time this symptom is caused by a bad LCD Panel 95%. You can try refitting LVDS Cable or replacing Main Board capacitors or replacing Main Board—5%

Bad news unfortunately, their are two possible causes for what you have described, one would be a fault with the picture drive pcb ( Power Control Board ), and the other is physical damage to the LCD cell matrix, (screen).

There’s videos on how to fix this. It has to do with putting foam, in between panel frame and screen, which applies pressure to solder joints, which then completes the circuit- Contact my10cents, for better explanation.

Is the OSD menu affected as well? If yes then possibility could be the LCD Panel or the t-con board. Since you have replaced the t-con board then possibility is the LCD panel. There could be also a possibility of mainboard where upgrading the firmware could restore the picture. If the OSD menu is not affected then the LCD panel is good.

If the lines are across the OSD menu then chances is very high the LCD panel is the cause of the problem otherwise it can be due to bad T-con board or even Mainboard. Have you tested on the OSD menu to see if the lines are really across the menu?

White Lines– There are several possibilities that can cause white lines on an lcd screen. One would be high temperature on the logic board. Logic board drives the LCD panel and when it overheats can cause this display problem. One solution would be to clean the vent holes around the TV. One possibility that I have experienced myself servicing is a bloated capacitor on the power supply board. The worst possibility is a defective LCD panel, which is costly to repair, and sometime more practical to buy a new TV set.

There are several problems that could cause this problem. It could be the connection from the T-Con board to the panel, try wiggling these cables around and see if the picture comes up even for a second. The Mainboard or it’s cables are not the issue in my opinion. The isdsue is either going to be a bad capacitor, faulty output from the power supply to the T-Con board, a bad connection from T-Con to panel, or the T Con or the panel itself are faulty.

Most of the new TVs display a blue screen when theres no signal for it to lock on. Try unplugging it for about 5-10 minutes and see if that clears up the problem. Why? Because they have microprocessors in em (computer chips) and just as like with any other operating system, they can hang up or crash. This isnt an uncommon problem with todays TV sets. Unplugging it for awhile resets the microprocessor (in other words, it causes it to re-boot when you plug it in again).-

It could be the connection from the T-Con board to the panel, try wiggling these cables around and see if the picture comes up even for a second. The Mainboard or it’s cables are not the issue in my opinion. This is due to either a bad capacitor, faulty output from the power supply to the T-Con board, a bad connection from T-Con to panel, or the T Con or the panel itself are fault. Also, it’s possible the A/V receiver’s Video On feature was turned off by an electrical surge or something else.Turn the Video feature back to On and suddenly that bad blue screen was gone.

Now we need to know if PSU Board has all the correct output voltages. This means checking the secondary side output voltages of Power Board. Probable causes are the Power Supply, the T-Con board, Main Board or the LCD panel itself has failed.

You will have to go into the TV and check for capacitors or burn marks or cracked solder around the pins–Main board could be IC’s, or regulators–Panel–Disconnect panel and see if your TV stay’s on—

The flashing green light indicates a fault on the power board inside your TV. This will be due to a faulty component like a capacitor or voltage regulator. Faulty electrolytic capacitors on the power board are the most common cause of this problem. These capacitors will often leak and stop working as the TV set gets older,but could also be caused by the Main Board or the inverter board. (LCD TV ONLY) So we will have to take a look inside and maybe do some circuit testing and a visual of your boards-

In a dark room take a flashlight and at an angle shine it on the screen and see if you can see any movement. If you can see movement or see your menu then its backlight failure. If totally black screen with sound then its T-Con board. So if you see movement on a led screen, then it’s your LEDs inside the panel. If on a LCD TV you see movement and lamps are not turning on, replace inverter. If with a LCD TV your lamps turn on, with no picture replace T-Con Board.

Plasma is the most durable in terms of panel failure. LED/LCD is terrible for panel failure. (But every model gets bad apples. Samsung LED/LCD panels die frequently. LG panels are a lot more reliable.) Overall I’d say plasma is more reliable, and even if it fails, in most cases plasma is repairable, LED/LCD is expensive to repair and often difficult to troubleshoot.

A blurry image on a high-definition LCD TV is typically the result of a mismatch between the TVs resolution capabilities and the resolution of the signal that is coming from connected devices, such as a DVD player or satellite TV receiver. Typically, blurry pictures result when a peripheral device connects to the TV through non HD cables and jacks.

Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.

The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.

Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.

The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.

Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.

In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.

LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.

According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.

The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.

First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.

The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.

This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.

The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.

As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.

As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.

Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.

After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.

Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.

Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.

As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process

Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.

When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.

The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.

Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission

Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.

The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board

The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.

LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.

However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.

First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.

CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.

With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.

At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.

Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.

After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.

However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.

In recent time, China domestic companies like BOE have overtaken LCD manufacturers from Korea and Japan. For the first three quarters of 2020, China LCD companies shipped 97.01 million square meters TFT LCD. And China"s LCD display manufacturers expect to grab 70% global LCD panel shipments very soon.

BOE started LCD manufacturing in 1994, and has grown into the largest LCD manufacturers in the world. Who has the 1st generation 10.5 TFT LCD production line. BOE"s LCD products are widely used in areas like TV, monitor, mobile phone, laptop computer etc.

TianMa Microelectronics is a professional LCD and LCM manufacturer. The company owns generation 4.5 TFT LCD production lines, mainly focuses on making medium to small size LCD product. TianMa works on consult, design and manufacturing of LCD display. Its LCDs are used in medical, instrument, telecommunication and auto industries.

TCL CSOT (TCL China Star Optoelectronics Technology Co., Ltd), established in November, 2009. TCL has six LCD panel production lines commissioned, providing panels and modules for TV and mobile products. The products range from large, small & medium display panel and touch modules.

Established in 1996, Topway is a high-tech enterprise specializing in the design and manufacturing of industrial LCD module. Topway"s TFT LCD displays are known worldwide for their flexible use, reliable quality and reliable support. More than 20 years expertise coupled with longevity of LCD modules make Topway a trustworthy partner for decades. CMRC (market research institution belonged to Statistics China before) named Topway one of the top 10 LCD manufactures in China.

The Company engages in the R&D, manufacturing, and sale of LCD panels. It offers LCD panels for notebook computers, desktop computer monitors, LCD TV sets, vehicle-mounted IPC, consumer electronics products, mobile devices, tablet PCs, desktop PCs, and industrial displays.

Ever had your TV showing nothing but a black screen even if the audio was working? Unfortunately, that’s a common issue with low/middle-end LCD/LED TVs these days… Even more frustrating, this issue often comes from a rather tiny and cheap component that can be easily replaced. Most common issues are:

The first step into repair is to find the root cause of the issue. As backlight failure is a very common issue, this is the first thing to test. To do so, the easiest way is to power on your screen, put a flashlight very close to it and check if you can see the image through. The image would be very dark, like turning the brightness of the screen very very low.

That implies disassembling the TV to access the backlight which is between the LCD screen in the front and the boards in the rear. In my case, with a Samsung F5000, I had to process as follows:

First we have to remove the back housing to reveal the boards (from left to right: main board, T-CON, power supply) and disconnect the LCD panel from the T-CON board.

Note: Older TVs have neon tubes for backlight, which is thicker and less exposed to this kind of failure. LED backlight is the most common thing these days, but do not mistake an LED TV with an OLED TV. The first one is a classic LCD panel with a LED backlight, whereas the second is an OLED panel that doesn’t need any backlight as it is integrated in each pixels (making the spare parts much more expensive by the way).

► When the leading Korean players Samsung Display and LG Display exit LCD production, BOE will be the most significant player in the LCD market. Though OLED can replace the LCD, it will take years for it to be fully replaced.

► As foreign companies control evaporation material and machines, panel manufacturers seek a cheaper way to mass-produce OLED panels – inkjet printing.

When mainstream consumer electronics brands choose their device panels, the top three choices are Samsung Display, LG Display (LGD) and BOE (000725:SZ) – the first two from Korea and the third from China. From liquid-crystal displays (LCD) to active-matrix organic light-emitting diode (AMOLED), display panel technology has been upgrading with bigger screen products.

From the early 1990s, LCDs appeared and replaced cathode-ray tube (CRT) screens, which enabled lighter and thinner display devices. Japanese electronics companies like JDI pioneered the panel technology upgrade while Samsung Display and LGD were nobodies in the field. Every technology upgrade or revolution is a chance for new players to disrupt the old paradigm.

The landscape was changed in 2001 when Korean players firstly made a breakthrough in the Gen 5 panel technology – the later the generation, the bigger the panel size. A large panel size allows display manufacturers to cut more display screens from one panel and create bigger-screen products. "The bigger the better" is a motto for panel makers as the cost can be controlled better and they can offer bigger-size products to satisfy the burgeoning middle-class" needs.

LCD panel makers have been striving to realize bigger-size products in the past four decades. The technology breakthrough of Gen 5 in 2002 made big-screen LCD TV available and it sent Samsung Display and LGD to the front row, squeezing the market share of Japanese panel makers.

The throne chair of LCD passed from Japanese companies to Korean enterprises – and now Chinese players are clinching it, replacing the Koreans. After twenty years of development, Chinese panel makers have mastered LCD panel technology and actively engage in large panel R&D projects. Mass production created a supply surplus that led to drops in LCD price. In May 2020, Samsung Display announced that it would shut down all LCD fabs in China and Korea but concentrate on quantum dot LCD (Samsung calls it QLED) production; LGD stated that it would close LCD TV panel fabs in Korea and focus on organic LED (OLED). Their retreats left BOE and China Stars to digest the LCD market share.

Consumer preference has been changing during the Korean fab"s recession: Bigger-or-not is fine but better image quality ranks first. While LCD needs the backlight to show colors and substrates for the liquid crystal layer, OLED enables lighter and flexible screens (curvy or foldable), higher resolution and improved color display. It itself can emit lights – no backlight or liquid layer is needed. With the above advantages, OLED has been replacing the less-profitable LCD screens.

Samsung Display has been the major screen supplier for high-end consumer electronics, like its own flagship cell phone products and Apple"s iPhone series. LGD dominated the large OLED TV market as it is the one that handles large-size OLED mass production. To further understand Korean panel makers" monopolizing position, it is worth mentioning fine metal mask (FMM), a critical part of the OLED RGB evaporation process – a process in OLED mass production that significantly affects the yield rate.

Prior to 2018, Samsung Display and DNP"s monopolistic supply contract prevented other panel fabs from acquiring quality FMM products as DNP bonded with Hitachi Metal, the "only" FMM material provider choice for OLED makers. After the contract expired, panel makers like BOE could purchase FFM from DNP for their OLED R&D and mass production. Except for FFM materials, vacuum evaporation equipment is dominated by Canon Tokki, a Japanese company. Its role in the OLED industry resembles that of ASML in the integrated circuit space. Canon Tokki"s annual production of vacuum evaporation equipment is fewer than ten and thereby limits the total production of OLED panels that rely on evaporation technology.

The shortage of equipment and scarcity of materials inspired panel fabs to explore substitute technology; they discovered that inkjet printing has the potential to be the thing to replace evaporation. Plus, evaporation could be applied to QLED panels as quantum dots are difficult to be vaporized. Inkjet printing prints materials (liquefied organic gas or quantum dots) to substrates, saving materials and breaking free from FMM"s size restriction. With the new tech, large-size OLED panels can theoretically be recognized with improved yield rate and cost-efficiency. However, the tech is at an early stage when inkjet printing precision could not meet panel manufacturers" requirements.

Display and LGD are using evaporation on their OLED products. To summarize, OLED currently adopts evaporation and QLED must go with inkjet printing, but evaporation is a more mature tech. Technology adoption will determine a different track for the company to pursue. With inkjet printing technology, players are at a similar starting point, which is a chance for all to run to the front – so it is for Chinese panel fabs. Certainly, panel production involves more technologies (like flexible panels) than evaporation or inkjet printing and only mastering all required technologies can help a company to compete at the same level.

Presently, Chinese panel fabs are investing heavily in OLED production while betting on QLED. BOE has four Gen 6 OLED product lines, four Gen 8.5 and one Gen 10.5 LCD lines; China Star, controlled by the major appliance titan TCL, has invested two Gen 6 OLED fabs and four large-size LCD product lines.

Remembering the last "regime change" that occurred in 2005 when Korean fabs overtook Japanese" place in the LCD market, the new phase of panel technology changed the outlook of the industry. Now, OLED or QLED could mark the perfect time for us to expect landscape change.

After Samsung Display and LGD ceding from LCD TV productions, the vacant market share will be digested by BOE, China Star and other LCD makers. Indeed, OLED and QLED have the potential to take over the LCD market in the future, but the process may take more than a decade. Korean companies took ten years from panel fab"s research on OLED to mass production of small- and medium-size OLED electronics. Yet, LCD screen cell phones are still available in the market.

LCD will not disappear until OLED/QLED"s cost control can compete with it. The low- to middle-end panel market still prefers cheap LCD devices and consumers are satisfied with LCD products – thicker but cheaper. BOE has been the largest TV panel maker since 2019. As estimated by Informa, BOE and China Star will hold a duopoly on the flat panel display market.

BOE"s performance seems to have ridden on a roller coaster ride in the past several years. Large-size panel mass production like Gen 8.5 and Gen 10.5 fabs helped BOE recognize the first place in production volume. On the other side, expanded large-size panel factories and expenses of OLED product lines are costly: BOE planned to spend CNY 176.24 billion (USD 25.92 billion) – more than Tibet"s 2019 GDP CNY 169.78 billion – on Chengdu and Mianyang"s Gen 6 AMOLED lines and Hefei and Wuhan"s Gen 10.5 LCD lines.

Except for making large-size TVs, bigger panels can cut out more display screens for smaller devices like laptops and cell phones, which are more profitable than TV products. On its first-half earnings concall, BOE said that it is shifting its production focus to cell phone and laptop products as they are more profitable than TV products. TV, IT and cell phone products counted for 30%, 44% and 33% of its productions respectively and the recent rising TV price may lead to an increased portion of TV products in the short term.

Except for outdoor large screens, TV is another driver that pushes panel makers to research on how to make bigger and bigger screens. A research done by CHEARI showed that Chinese TV sales dropped by 10.6% to CNY 128.2 billion from 2018 to 2019. Large-size TV sales increased as a total but the unit price decreased; high-end products like laser TV and OLED TV saw a strong growth of 131.2% and 34.1%, respectively.

The change in TV sales responded to a lifestyle change since the 4G era: people are getting more and more used to enjoy streaming services on portable devices like tablets and smartphones. The ‘disappearing living room" is a phenomenon common for the young generation in Chinese tier-1 cities.

The demand for different products may vary as lifestyles change and panel fabs need to make on-time judgments and respond to the change. For instance, the coming Olympics is a new driving factor to boost TV sales; "smart city" projects around the world will need more screens for data visualization; people will own more screens and better screens when life quality improves. Flexible screens, cost-efficient production process, accessible materials, changing market and all these problems are indeed the next opportunity for the industry.

LG Display and Samsung Display are struggling to find their ways out of the deterioration of their performance even after withdrawing from production of liquid crystal display (LCD) panels. The high-priced organic light emitting diode (OLED) panel sector regarded as a future growth engine is not growing fast due to the economic downturn. Even in the OLED panel sector, Chinese display makers are within striking distance of Korean display makers, experts say.

On Aug. 30, Display Supply Chain Consultants (DSCC), a market research company, predicted that LCD TV panel prices hit an all-time low in August and that an L-shaped recession will continue in the fourth quarter. According to DSCC, the average price of a 65-inch ultra-high-definition (UHD) panel in August was only US$109, a 62 percent drop from the highest price of US$288 recorded in July in 2021. The average price of a 75-inch UHD panel was only US$218, which was only about half of the highest price of US$410 in July last year. DSCC predicted that the average panel price in the third quarter will fall by 15.7 percent. As Chinese companies’ price war and the effect of stagnation in consumption overlapped, the more LCD panels display makers produce, the more loss they suffer.

As panel prices fell, manufacturers responded by lowering facility utilization rates. DSCC said that the LCD factory utilization rate descended from 87 percent in April to 83 percent in May, 73 percent in June, and 70 percent in July.

Now that the LCD panel business has become no longer lucrative, Korean display makers have shut down their LCD business or shrunk their sizes. In the LCD sector, China has outpaced Korea since 2018. China’s LCD market share reached 50.9 percent in 2021, while that of Korea dropped to 14.4 percent, lower than Taiwan’s 31.6 percent.

Samsung Display already announced its withdrawal from the LCD business in June. Only 10 years have passed since the company was spun off from Samsung Electronics in 2012. LG Display has decided to halt domestic LCD TV panel production until 2023 and reorganize its business structure centering on OLED panels. Its Chinese LCD production line will be gradually converted to produce LCD panels for IT or commercial products. TrendForce predicted that LG Display will stop operating its P7 Plant in the first quarter of next year.

Korean display makers’ waning LCD business led to a situation in which Korea even lost first place in the display industry. Korea with a display market share of 33.2 percent was already overtaken by China with 41.5 percent) in 2021 according to market researcher Omdia and the Korea Display Industry Association. Korea’s market share has never rebounded in for five years since 2017 amid the Korean government’s neglect. Seventeen years have passed since 2004 when Korea overtook Japan to rise to the top of the world in the LCD industry. Korea’s LCD exports amounted to more than US$30 billion in 2014, but fell to US$21.4 billion last year.

A bigger problem is that Korean display makers may lose its leadership in the OLED panel sector although it is still standing at the top spot. While Korea’s OLED market share fell from 98.1 percent in 2016 to 82.8 percent last year, that of China rose from 1.1 percent to 16.6 percent. Considering that the high-end TV market is highly likely to shrink for the time being due to a full-fledged global consumption contraction, some analysts say that the technology gap between Korea and China can be sharply narrowed through this looming TV market slump. According to industry sources, the Chinese government is now focusing on giving subsidies to the development of OLED panel technology rather LCD technology. On the other hand, in Korea, displays were also wiped out from national strategic technology industry items under the Restriction of Special Taxation Act which can receive tax benefits for R&D activities on displays.

A display issue is an anomalous condition that prevents the screen from displaying a normal image. There are numerous causes for display issues, and diagnosis is a process of elimination: rule out the causes that can"t be the problem and narrow down on the one cause possible. The first step in diagnosing display issues is to identify whether or not it occurs on all monitors, only your monitor, or a certain type of monitor such as LCD monitors or CRT monitors. If it only occurs on your monitor or one specific type of monitor then you know where to start looking. Next, check if there"s any distortion in your image: if there"s none then check if there are any color patches on the screen; if they"re present then check if they fade when you look at them from a different.

The first thing you should try is checking your device’s display settings. While this may not seem like an obvious solution, it is often the easiest way to fix display issues. When your computer boots up, make sure it"s configured to use the right resolution, color depth, refresh rate, and more. If you"re still experiencing problems after tweaking these settings, proceed to the next step. Display issues can be a hindering factor for your work. But, by taking some preventive measures, it is easy to eliminate the issue. There are many reasons why you might be experiencing display issues. Some common ones, which we will focus on in this blog are:

1. Defective LCD cable or bad video card - displays are built on screens that are controlled by a video card, so this is one of the most common causes. If you put your laptop screen in an area where there is high electromagnetic interference, such as near wireless signals, then the screen could malfunction. This can also happen if you spilled liquid on your laptop and didn"t dry it properly before turning it back on.

Display Issues in laptops usually happen due to hardware or software-related problems. If the hardware fails, then it will be difficult to identify the problem, but if you are facing these issues due to software faults, then you can troubleshoot them by following a few simple steps.

Display issues occur when your laptop is not able to produce the desired quality of display. The display is also sometimes not visible because of the brightness, or it might happen because of a problem in the software. Some of the most common problems that arise with laptops are dimming displays and poor quality displays. Dimming displays can be fixed by manipulating the settings for new windows, but poor-quality displays cannot be changed by adjusting these settings. The recent trend has been that users are reporting more and more problems with their laptop’s display. This is because there has been a rise in complaints about these issues online, which leads to an increase in searches for solutions to these problems as well.

Display issues are a common problem for users. Sometimes, it"s not always easy to troubleshoot these problems by oneself. Some common display issues can be detected by the following methods:

3. If a picture on your screen is magnified, then this means that there’s something wrong with your webcam lens or the brightness. There are various causes for display issues. This blog will focus on the most common issues, their symptoms, and solutions.

Many display issues can occur on your computer. They often happen because the settings on the computer are incorrect or because the hardware is not set up correctly. Some of these problems will only affect one user whereas others will affect all users in a workplace. When people are using a computer to display text and images but see them differently from other people, it may be an issue with their monitor"s color settings or its physical alignment. Users may also have faulty video card drivers or installed applications that interfere with their display settings. A symptom of a problem with an LCD monitor could include blurred text, black screens, flickering images, colored boxes on the screen, and more.

Some people can"t fix the problem themselves. These problems are usually caused by malware or virus attacks. A common solution to fix these issues is to use an antivirus, but in some cases that might not work because of the complexity of the malware programs. For this reason, it is a good idea to contact a professional that can help with your computer as soon as you notice these problems.