lcd panel failure symptoms manufacturer

Liquid crystal displays (LCDs) are the most widely used display technology. Their applications cover TV, mobile phone, appliances, automotive, smart home, industrial meters, consumer electronics, POS, marine, aerospace, military etc. LCD screen display problem can occur for several reasons.

Effect of environmental conditions on the LCD assembly. Environmental conditions include both the effects of temperature and humidity, and cyclic loading.

Effect of manufacturing process. With the development of LCD for more than 40 years and the modern manufacturing equipment, this kind if defects are getting rear.

Common failures seen in LCDs are a decrease in screen contrast, non-functioning pixels or the whole display, and broken glass. Different kinds of LCD display problem need to have different kinds of fix methods or make the decision not worthwhile to repair.

Broken glassIf you accidently drop the LCD and you find it broken on the surface but the display still works. You might just break the touch panel; you can find a repair house or find a youtube video to replace the touch panel. If you find the display not showing, especially you find the fluid leaking out. You need to reply the whole display modules.

Dim LCD displayLCD can’t emit light itself. It uses backlight. Normally, the backlight is not fully driven, you can increase the LED backlight to make a dim LCD display brighter. But if you LCD display has been used for a long time, it is possible that the LED backlight has to be the end of life (not brightness enough) if you turn on 100% backlight brightness. In that case to fix LCD screen, you have to find a way to change the backlight. For some display, it is an easy job but it can be difficult for other displays depending on the manufacturing process.

Image sticking (Ghosting)Sometimes, you will find the previous image still appearing at the background even if you change to another image. It is also called burn in. This kind of failure doesn’t need to repair by professionals. You can simply shut off the display overnight, this kind of problem will go away. Please do remember that displaying a static image for a long time should be avoided.

With the modern manufacturing process and design, this kind of failure rarely happens. Normally, it is caused by no power. Please check if the battery dead or adapter (power supply) failure or even check if you have plug in firmly or with the wrong power supply. 99% the display will be back on.

LCD has white screen – If a LCD has a white screen which means the backlight is good. Simply check your signal input sources which are the most causes. It can also be caused by the display totally damaged by ESD or excess heat, shock which make the LCD controller broken or the connection failure which has to be repaired by professionals.

Blur ImagesAs the LCD images are made of RGB pixels, the screen shouldn’t be blur like old CRT displays. If you do see blur images, they might be caused by two reasons. 1) LCD has certain response time, if you are playing games or watch fast action movies, some old LCD displays can have image delays. 2) The surface of the LCD is made of a layer of plastic film with maximum hardness of 3H. If you clean the surface often or use the wrong detergent or solvent which cause the surface damage. To fix damage on LED screen it’s need to be changed with professionals.

If you have any questions about Orient Display displays and touch panels. Please feel free to contact: Sales Inquiries, Customer Service or Technical Support.

4. #Press the LCD glass side of the panel, if the vertical lines disappear or reappear, it can be judged that the cause of poor contact, OM checking should be able to find the poor contact.

Depending on the backlight structure, there will be different results. The failure of the performance may be a point-off, or it may be a backlight with a dark band.

The above is the full text of LCD screen failure repair guide, we hope it is helpful to you. If you need to buy LCD and find a reliable LCD supplier, we suggest you to read our other great blog – How to find a reliable LCD supplier.

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Issues with non-conforming performance, where the product no longer meets the performance specification, may be tied to a lack of quality of the components, LCD manufacturing, or in some rarer circumstance a change on the end-product that affected the LCD display.

Additionally there can be mechanical non-conformities, where there are aspects exceeding the defined tolerance as described in the specification. And in some instances, there may be variations not designated in the specification, but quite different from the original qualification units. These non-conformances are capable of affecting the fit, form, or function of the LCD display when assembled.

If your supplier has excessive component variability or possible process variability, there is the potential for a number of LCD display performance-related issues. These issues can be one-off or related to a larger batch of products manufactured together. Good serialization and traceability will help in isolating these occurrences and get to the root cause quickly.

While out-of-the-box nonconformance is typically the responsibility of the supplier, but it becomes a little more ambiguous when the non-conformance is not covered specifically by the governing specification. In this case, common sense and reasonable expectations of variation, the concept of the TEAM is considered. But at the end of the day, the LCD displays need to work in the finished product, and both parties should take the responsibility together to help get to the most efficient solution.

On the other hand, you need to be aware that performance degradation is sometimes caused by a change in another component upstream of the LCD display. Sometimes, a non-display component that is malfunctioning or is incompatible and interfaces with the display may cause the display to exhibit irregular behavior or render it inoperable altogether.

To verify this, swap displays to a fully functioning assembly and see whether the problem follows the display. If the issue does not reappear, the cause is likely a non-LCD display component.

Unfortunately, it is common for some failures to make it through final testing. After the vibration and thermal effects from the shipping process, these defects can be exposed and result in an out of box failure at the assembly line.

This could be a manufacturing issue during the LCD display production or a quality issue with an upstream component that exposed a failure mode. In this case, fault may lie with the design itself, which indicates the need for a more robust design. Alternatively, a burn-in test process may be needed to expose potential defects prior to final inspection.

The final assembly process could also be a problem area. If the process is complicated, difficult to maneuver, or there are new operators involved there is a much higher probability of damage while assembling the LCD display into the end-product.

Performing a failure analysis is next. Then, linking that analysis to the customer’s field environment. You’ll need to determine (1) whether the failure is caused by the environment and (2) whether a product improvement can better support the application, or whether there’s a way to limit the environmental extremes.

There is also the potential for misusing the product. A good example of this is using the product in an unintended environment such as extreme moisture. Impact is another unmistakable failure mode as it can manifest itself as a broken touch panel or cracked LCD glass.

There’re more than 300 procedures to produce TFT LCD. The most advanced LCD, in which the array and cell process are highly automatic. Technically, every step in the process can lead to defects, and most of the defects have been eliminated through the development of TFT LCD technology.

Unlike point defect, this larger scale defect is caused by the failure of external FPC or PCBA, or a bad connection between FPC and cell. Therefore, a bunch of pixels connected to these IC are out of control, and we see those defects.

In LCD, newton’s rings may occur on screen when two glass substrate haven’t been sealed well, so that one of the glass may form a convex lens and lead to light interference.

Unlike older cathode ray tube (CRT) displays that scan an electron beam over a phosphor screen to create light, LCD displays are composed of a fixed grid of tricolor pixels that change transparency based on a range of voltage levels provided by the monitor"s controller. Without a voltage the pixel is opaque and blocks the screen"s backlight from transferring through it, and when a full voltage is applied then the pixel allows full transmittance of the backlight. When this is done over the entire pixel grid in patterns, then you see those patterns on the screen.

This pixel-based setup for LCD monitors provides many advantages over CRT displays, but does have potential drawbacks arising from the fact that the image is dependent on millions of independent electrical components as opposed to a single scanning beam, so if faults occur in these components then the display output can be affected. The resulting problems include stuck or dead pixels, as well as a residual image effect.

One of the more common problems with LCD displays is the potential for stuck or broken pixels, where the pixel either does not receive a voltage and remains black, or does not respond to voltage changes and stays at a set luminance level. Sometimes this can happen for individual pixels, suggesting a problem with the pixel itself, or it can happen to groups of pixels, suggesting the possibility of problems with the display"s controller or a defect in a portion of the pixel grid.

LCD monitors can also be affected by another problem called "transient persistence" that is reminiscent of CRT burn-in. Classic burn-in would happen because the phosphor coating on the screen would get depleted by the persistent bombardment of electrons from the CRT, resulting in the inability of those sections of the display to convert the electron beam to visible light. This meant that if you kept a specific pattern showing on the screen then over time it could become a permanent residual image on the display that would show even when the display was turned off. This was a reason why screensavers were developed--to keep the wear on the screen"s phosphor coating as even as possible.

The physical burn-in of displays is no longer an issue now that LCD displays have taken over, but while transient image persistence is not a physical burn of the device, it is an alteration of the pixel response to voltage changes (usually temporary) that prevents pixels from getting as bright as others on the screen.

Similar to CRT burn-in, LCD image persistence generally happens after you have displayed a pattern of intense colors on screen; however, unlike CRT burn-in, LCD persistence can sometimes set in after only a few hours of displaying the image, as opposed to the weeks or even months that it can take for burn to set in on a CRT monitor. Additionally, unlike CRT burn-in, image persistence can often be reversed.

What happens with LCD monitors is the affected pixels have lost their ability to respond to the full range of voltages that the display gives them, resulting in a limited range of colors that can be output. This can happen if the pixel is acting like a capacitor and is retaining a residual charge, or if it is not able to reach the level of luminance that is desired when given a specific voltage. Either way, the pixel is not able to reach its full range of possible intensities.

Unlike stuck or dead pixels that may benefit from having the monitor turned on and off rapidly to produce rapid voltage changes, image persistence will benefit from a lengthy stretching of the pixel"s range. Therefore, instead of using tools like JScreenFix to run random patterns over the affected screen area, you might instead place a pure white window (such as an empty TextEdit window, or what you get using the "White" option in the LCD Repair tool listed above) over the affected area for a few hours or even a few days if necessary. Doing this will force those pixels to be fully on, and over time their intensities may increase to be the same as the surrounding pixels.

Likewise, try turning off the pixels fully by shutting down the display for a long period of time or placing a pure black texture over the affected area (see the LCD Repair tool listed above for this option as well). This will turn the pixels completely off and allow residual voltage in them to drain slowly over time.

So far we have discussed pixel-based problems with LCD displays, but the system"s backlight can also suffer some common problems that include the backlight randomly blinking off, not turning on, or only illuminating part of the screen.

If only the backlight is malfunctioning, then the LCD panel itself should still be working just fine and should be rendering the text and images of your computer"s output. To test for this, use a bright flashlight and shine it on your screen at an angle in an area where you expect images and text to be (such as the Dock or menu bar). On Apple"s laptop systems, you can shine the flashlight through the Apple logo on the back to illuminate the screen on the front and better detect text and images that way.

Televisions are an expensive purchase and they come with a maximum manufacturer’s warranty of 3 years, which is not enough. Plus, they are delicate and can start to show signs of failure if not properly maintained.

This is a common problem in TVs and is a sign that your TV panel is failing. But before you call an expert to check the TV, you could try following these steps and check if they work:

If it continues to show lines, you may mostly have to get the panel replaced and replacing the panel can be a costly affair, depending on the TV and its model. LED panels range anywhere between Rs 8,000 to Rs 85,000, while LCD panels range between Rs 6,000 to Rs 25,000.

When the TV has speakers that work perfectly fine but it has no picture, there is mostly an issue with the back-lighting system or the power supply board, which will need to be replaced. In the case of an LCD TV, it works with the help of a backlight that is used to illuminate the picture on the screen. When the backlight begins to have problems, the screen turns blank.

To fix this issue, the backlight will have to be replaced by a TV expert. Another possible reason is that the backlight on the LCD TV which has a power inverter has failed. When this happens, you may need to replace the inverter or the capacitor.

Be it a panel issue or a major technical issue with the TV, resolving these problems is a costly affair. It’s best not to ignore any of these signs and call an authorized TV expert before the problem worsens.

There you have it, the pros and cons of different display types and some of their common failures. Remember, if you suffer a failure of any display type, we are here to help. Be sure to visit us online at gesrepair.com or call us at 1-877-249-1701 to learn more about our services. We’re proud to offer Surplus, Complete Repair and Maintenance on all types of Industrial Electronics, Servo Motors, AC and DC Motors, Hydraulics and Pneumatics. Please subscribe to our YouTube page and Like Us on Facebook! Thank you!

Performance issues may occur if there is any type of damage that is caused to the display cables or the LCD screen. LCD screen may show that symptoms like LCD screen stops working, work intermittently, color mismatch, flickering, display horizontal or vertical lines if there is damage to the display cables or the LCD screen.

If the issue persists on the external monitor, it may be an issue with the video card (GPU) or video settings and not the laptop LCD panel. Go to verify display or video issues in Windows Safe Mode. Otherwise, go to the next step.

Performance issues may occur if there is any damage to the LCD screen. The display may stop working, work intermittently, flicker, display horizontal or vertical lines, and so on, if there is damage to the display screen.

Dell laptops have integrated diagnostic tools that can determine if the screen abnormality is an inherent problem with the LCD screen of the Dell laptop or with the video card (GPU) and computer settings.

When you notice screen abnormalities like flickering, distortion, clarity issues, fuzzy or blurry images, horizontal or vertical lines, color fade, running a diagnostic test on the LCD helps identify if the issue is with the LCD panel.

Press and hold the D key and turn on the computer to enter the LCD built-in self-test (BIST) mode. Continue to hold the D key until you see the entire screen change colors.

If you do not detect any screen abnormalities in the integrated self-test mode, the LCD panel of the laptop is functioning properly. Go to the Update the video card (GPU) driver, monitor driver, and BIOS section.

If you notice any abnormalities in the LCD built-in self-test mode, contact Dell Technical Support to learn more about repair options that are available in your region.

Display settings like brightness, refresh rate, resolution, and power management may affect the performance of the LCD screen on your Dell laptop. Changing or adjusting the display settings can help resolve several types of video issues.

If the diagnostic tests on the LCD panel and the video card (GPU) passed, it is most definitely an issue that is related to software that is installed on the computer. If the above troubleshooting steps did not resolve the issue, you may try to restore the computer to factory default settings as a last resort.

Recently, the LCD screen started to show some artifacts, like flickering, screen freeze in dark image and corner starts to get brighter. Most of the flickering happens in a horizontal pattern (horizontal lines, parts)

Searching in the web, I concluded this could be a screen inverter failure, but I have no idea if another piece of hardware could be responsible of this.

1Case 6-Abnormal Display. Bad components in power section of t-con.Case 7-Noise. Solder defect or shorted components on t-con.Case 8-Abnormal Display. Bad components in power section of t-con.Case 9-Noise. Solder defect or shorted components on t-con.Case 10-Abnormal Display. Bad components in power section of t-con.Case 11-Abnormal Display. Bad components in power section of t-con.Case 12-Noise. Bad solder connections, shorted or open components on t-con.Case 13-Noise. Bad solder connections, shorted or open components on t-con.Case 14-No display and back lights are lit. T-con Fuse Open or Bad components in power section of t-con. No voltage to t-con from main board or power supply(main board or power supply failure).Case 15-No back light. Inverter failure or power supply failure.Case 16-Dim back light. Inverter failure.Case 17-Dim back light. Inverter failure.Case 18-Dim back light. Inverter failure.

2Case 19-Uneven display. cell defect.Case 20-Uneven display. cell defect.Case 21-Damage from applied pressure to panel. Bad panelCase 22-Crosstalk. cell defect.Case 23-Crosstalk. cell defect.Case 24-Panel cracked.Case 25-Vertical block. Failed driver IC, TCP/COF failed ACF bonding to panel bad connectionfrom driver IC to TCP/COF.Case 26-Vertical line. Failed driver IC, TCP/COF failed ACF bonding to panel, bad connectionfrom driver IC to TCP/COF.Case 27-Vertical block. Failed driver IC, TCP/COF failed ACF bonding to panel, bad connectionfrom driver IC to TCP/COF.Case 28-Vertical block. Failed driver IC, TCP/COF failed ACF bonding to panel, bad connectionfrom driver IC to TCP/COF.Case 29-Horizontal block. Failed driver IC, TCP/COF failed ACF bonding to panel, bad connectionfrom driver IC to TCP/COF.Case 30-Horizontal block. Failed driver IC, TCP/COF failed ACF bonding to panel, bad connectionfrom driver IC to TCP/COF.Case 31-Horizontal line. Driver IC abnormal output. Failed driver IC, TCP/COF failed ACF bonding topanel, bad connection from driver IC to TCP/COF.

3Case 32-Horizontal block. Failed driver IC, TCP/COF failed ACF bonding to panel bad connectionfrom driver IC to TCP/COF.Case 33-Horizontal block. Failed driver IC, TCP/COF failed ACF bonding to panel bad connectionfrom driver IC to TCP/COF.

COF= Chip on film/flexTCP= Tape carrier packageIC= Integrated circuitT-con= Timing controller(board)LCD= Liquid crystal displayACF= Anisotropic conductive film

LCD’s do have many replaceable parts and have higher probably of repair than the old CRT box monitors. In Most cases a failed or broken Laptop Screen is worth the repair.

The AC Adapter can be easily tested with a multi-meter. This test is usually 90% conclusive if the AC adapter is good or bad. Also if the LCD has absolutely no power, no power light, no faint display, no reaction at all, the AC Adapter is a likely culprit. A quick multi-meter test can usually be done for free at most repair centers.

This is an internal part that inverts power to the needed amount for the backlight and panel. Inverters fail, and can be easily replaced. Failing inverter symptoms:

The backlight usually is simply a miniature compact Florescent light bulb. Just like what’s in office ceilings but very thin and small. This can fail like any light bulb and can be easily replaced.  Newer screens are LED and work differently.  Failing Backlight symptoms:

The panel itself can fail. The panel contains thousands of tiny pixels all connected by a mesh of thin signal cables. When a panel discolors or fails, the entire panel needs to be removed and replaced. This is less common, and is only sometimes worth the repair. Failing Panel Symptoms:

What if I break my panel? This is rather common on a laptop. Almost always its worth fixing. Usually can purchase a new panel or pull from a parted out laptop.

Other Failures. This can be anything from bad controller board or bad internal cable. These items should be diagnosed by a professional. A simple cable issue can be $5 part. Bad board might be a time to buy a new screen.

In all cases, it might be worthwhile to fix your LCD, especially on a laptop. Although with a few year old desktop LCD, you may consider a replacement, especially if you’re thinking of an upgrade.

Troubleshooting CRTs versus LCDs begins with similar steps, but diverges due to the differing natures of the two display types. The first troubleshooting steps are similar for either display type: power down the system and display and then power them back up; make sure the power cable is connected and that the outlet has power; verify that the signal cable is connected firmly to both video adapter and display and that there are no bent pins; verify that the video adapter is configured properly for the display; try the problem display on a known-good system, or try a known-good display on the problem system; and so on. Once you"ve tried the "obvious" troubleshooting steps, if the problem persists, the next step you take depends on the type of display. The following sections cover basic troubleshooting for CRTs and LCDs.

Catastrophic CRT failure is imminent. The noises are caused by high-voltage arcing, and the smell is caused by burning insulation. Unplug the CRT from the wall before it catches fire, literally.

If your LCD displays no image at all and you are certain that it is receiving power and video signal, first adjust the brightness and contrast settings to higher values. If that doesn"t work, turn off the system and LCD, disconnect the LCD signal cable from the computer, and turn on the LCD by itself. It should display some sort of initialization screen, if only perhaps a "No video signal" message. If nothing lights up and no message is displayed, contact technical support for your LCD manufacturer. If your LCD supports multiple inputs, you may need to press a button to cycle through the inputs and set it to the correct one.

Unlike CRTs, where increasing the refresh rate always reduces flicker, LCDs have an optimal refresh rate that may be lower than the highest refresh rate supported. For example, a 17" LCD operating in analog mode may support 60 Hz and 75 Hz refresh. Although it sounds counterintuitive to anyone whose experience has been with CRTs, reducing the refresh rate from 75 Hz to 60 Hz may improve image stability. Check the manual to determine the optimum refresh rate for your LCD, and set your video adapter to use that rate.

First, try setting the optimal refresh rate as described above. If that doesn"t solve the problem and you are using an analog interface, there are several possible causes, most of which are due to poor synchronization between the video adapter clock and the display clock, or to phase problems. If your LCD has an auto-adjust, auto-setup, or auto-synchronize option, try using that first. If not, try adjusting the phase and/or clock settings manually until you have a usable image. If you are using an extension or longer than standard video cable, try connecting the standard video cable that was supplied with the display. Long analog video cables exacerbate sync problems. Also, if you are using a KVM switch, particularly a manual model, try instead connecting the LCD directly to the video adapter. Many LCDs are difficult or impossible to synchronize if you use a KVM switch. If you are unable to achieve proper synchronization, try connecting the LCD to a different computer. If you are unable to achieve synchronization on the second computer, the LCD may be defective. Finally, note that some models of video adapter simply don"t function well with some models of LCD.

Not all analog video cards synchronize perfectly with flat panels. The gray Shutdown screen exaggerates the problem, so don"t worry if very tiny movements are visible after you"ve adjusted clock and phase as well as possible. After you"ve set the clock and phase controls for the best image possible on the gray screen, cancel Shutdown and the image should be optimized.

Your video card is supplying a video signal at a bandwidth that is above or below the ability of your LCD to display. Reset your video parameters to be within the range supported by the LCD. If necessary, temporarily connect a different display or start Windows in Safe Mode and choose standard VGA in order to change video settings.

This occurs when you run an LCD at other than its native resolution. For example, if you have a 19" LCD with native 1280x1024 resolution but have your display adapter set to 1024x768, your LCD attempts to display those 1024x768 pixels at full screen size, which physically corresponds to 1280x1024 pixels. The pixel extrapolation needed to fill the screen with the smaller image results in artifacts such as blocky or poorly rendered text, jaggy lines, and so on. Either set your video adapter to display the native resolution of the LCD, or set your LCD to display the lower-resolution image without stretching the display (a feature sometimes referred to as display expansion), so that pixels are displayed 1:1, which results in the lower resolution using less than the entire screen.

This is a characteristic of LCDs, particularly older and inexpensive models, caused by defective pixels. Manufacturers set a threshold number below which they consider a display acceptable. That number varies with the manufacturer, the model, and the size of the display, but is typically in the range of 5 to 10 pixels. (Better LCDs nowadays usually have zero dead pixels.) Nothing can be done to fix defective pixels. Manufacturers will not replace LCDs under warranty unless the number of defective pixels exceeds the threshold number.

Some people claim that leaving the unit powered off for a day or two will "erase" a persistent after-image. Others suggest leaving a neutral gray screen (like the one used for phase adjustment) up on the screen to "equalize" the display. I dunno. FWIW, I"ve seen this problem on older Samsung panels but never on the Sony or NEC/LaCie panels I use.

Again, this is a characteristic of LCDs, particularly older and inexpensive models. The after-image occurs when the display has had the same image in one place for a long time. The after-image may persist even after you turn the display off.

Transistor-based pixels in an LCD respond more slowly than the phosphors in a CRT. The least-expensive LCDs exhibit this problem even with slow image movement, as when you drag a window. Better LCDs handle moderately fast image movement without ghosting, but exhibit the problem on fast-motion video. The best LCDs handle even fast-motion video and 3D gaming very well. The only solution to this problem is to upgrade to an LCD with faster response time.