custom lcd display manufacturer in india free sample

For over 20 years we"ve been helping clients worldwide by designing, developing, & manufacturing custom LCD displays, screens, and panels across all industries.

Newhaven Display has extensive experience manufacturing a wide array of digital display products, including TFT, IPS, character displays, graphic displays, LCD modules, COG displays, and LCD panels. Along with these products, we specialize in creating high-quality and affordable custom LCD solutions. While our focus is on high-quality LCD products, we also have a variety of graphic and character OLED displays we manufacture.

As a longtime leader in LCD manufacturing, producing top-quality LCD modules and panels is our highest priority. At Newhaven Display, we’re also incredibly proud to uphold our reputation as a trusted and friendly custom LCD manufacturing company.

As a custom LCD manufacturing company, we ensure complete control of our custom displays" reliability by providing the industry"s highest quality standards. Our design, development, production, and quality engineers work closely to help our clients bring their products to life with a fully custom display solution.

Our excellent in-house support sets Newhaven Display apart from other display manufacturers. Modifications in the customization process are completed at our Illinois facility, allowing us to provide an exceptionally fast turnaround time.

Customer support requests sent by phone, email, or on our support forum will typically receive a response within 24 hours. For custom LCD project inquiries, our response time can take a few days or weeks, depending on the complexity of your display customization requirements. With different production facilities and a robust supply chain, we are able to deliver thefastest turnaround times for display customizations.

We work hard to ensure that personalized support is available and highly reliable. Our extended support center is available through our website, including example codes, IC datasheets, font tables, engineering changes, a video library, and answers to frequently asked questions. You can visit our knowledge center and community forum, where you can find answers, browse topics, and talk to other engineers in the display and electronics field.

Our excellent in-house support and custom display modifications set Newhaven Display apart from other LCD display manufacturers. From TFTs, IPS, sunlight readable displays, HDMI modules, EVE2 modules, to COG, character, and graphic LCDs, our modifications in the customization process are completed at our Illinois facility, allowing us to provide quality and fast turnaround times.

As a display manufacturer, distributor, and wholesaler, we are able to deliver the best quality displays at the best prices. Design, manufacturing, and product assembly are completed at our headquarters in Elgin, Illinois. Newhaven Display International ensures the best quality LCD products in the industry in this newly expanded facility with a renovated production and manufacturing space.

With assembly facilities in the US, manufacturing facilities in China, and distribution channels worldwide, we pride ourselves on delivering high-quality custom display solutions quickly to locations worldwide.

Custom led LCD displays have a variety of different settings. On the other end of the spectrum, some suppliers offer lcd displays that are specific for their components.

There are four types of lcd display lcds wholesale, and one of the most popular ones. Theft of lcd displays in bulk are one of the most popular choices.

Custom built LCD displays create, user-friendly settings and are allowing for customers to save a lot of time and money. Lcd displays are available in a wide range of sizes, styles and and. Itionally, lcd displays are available to all the customers" needs.

2154 lcd display india products are offered for sale by suppliers on Alibaba.comAbout 3% % of these are mobile phone lcds, 1%% are digital signage and displays, and 1%% are lcd modules.

A wide variety of lcd display india options are available to you, such as original manufacturer, odm.You can also choose from datasheet, lcd display india,as well as from tab lcd display india

Searching for the best TFT LCD module manufacturers in India? Well, that is admittedly a daunting task. With the growing number of TFT LCD display suppliers and manufacturers, it’s truly hard to pick which ones are reputable and which ones are not.

STONE Technologies is a proud manufacturer of superior quality TFT LCD modules and LCD screens. The company also provides intelligent HMI solutions that perfectly fit in with its excellent hardware offerings.

There is also a downloadable design software called STONE Designer. This is a completely free GUI design software you can use to create responsive digital module-ready user interfaces.

STONE TFT LCD modules come with a microcontroller unit that has a 1GHz Cortex-A8 CPU. Such a module can easily be transformed into an HMI screen. Simple hexadecimal instructions can be used to control the module through the UART port. Furthermore, you can seamlessly develop STONE TFT LCD color user interface modules and add touch control, features to it.

You can also use a peripheral MCU to serially connect STONE’s HMI display via TTL. This way, your HMI display can supply event notifications and the peripheral MCU can then execute them. Moreover, this TTL-connected HMI display can further be linked to microcontrollers such as:

Becoming a reputable TFT LCD manufacturer is no piece of cake. It requires a company to pay attention to detail, have excellent manufacturing processes, the right TFT display technology, and a consumer’s mindset.

Hence, we’ve rounded up 7 famous and reputable Indian LCD module manufacturers. These companies all produce quality display and screen-related products such as:

Videocon Industries Ltd is a well-known Indian manufacturer of TFT display modules, color TVs, home appliances, and consumer electronics. Videocon is a large company based in Mumbai, India.

Videocon has several manufacturing plants across different countries. It also boasts of several brands under its name, including Videocon Telecom, DigiWorld, Next, and Planet M.

The company takes pride in being India’s pioneer in color TV production and retail. Before the advent of the TFT display module, Videocon has been the world’s third-largest picture tube (CRT) manufacturer.

Videocon is popular for its high-quality products. Videocon manufactures an LCD display screen for LCD TV sets. A lot of Indians trust Videocon’s television sets.

Videocon assembles and manufactures their TFT LCD module products in world-class factories. The company’s main factories are in India. However, they also have manufacturing plants in Mainland China, Mexico, Poland, and Italy.

All of Videocon’s TFT LCD display products passed strict quality control checks. Testing is done throughout the entire manufacturing and assembly process. Furthermore, quality checks are done from the raw materials phase until the products’ release.

Videocon’s TFT display screens and TVs are affordable of good quality. The company knows how to manufacture quality TV sets at pocket-friendly prices since it is a pioneer in the Indian color TV industry.

Videocon’s mobile phone range is equipped with the latest touch LCD display technology. Smartphones are assembled in the company’s TFT touch screen factory. Hence, customers are ensured of high-performance mobile phones with a crisp touch screen LCD display.

To sum it up, Videocon Industries Limited is a strong TFT LCD display manufacturer. The company’s quality manufacturing plants, good end-products, and affordable prices make it among the famous TF LCD manufacturers in India.

Teronix is an Indian electronics company based in New Delhi. It specializes in TV sets with LED and LCD screen module technology. The company also offers a range of smart mobiles and power banks.

Teronix has been in the electronics industry since 2017. But the company has proven that it has what it takes to be a reputable LCD manufacturer in India. Teronix has risen to popularity among Indian consumers because of the following qualities:

The company’s products are all high-quality and durable. Teronix sees to it that its range of smart LCD and LED TVs, along with their other products, reach their customers in good condition, and perform at their best all the time.

Teronix knows that good quality LCD module and other electronic parts are the cores of high-performance products. Hence, their assembly and product research units are stocked with the latest technology to produce the best possible products. Furthermore, Teronix’s research and assembly hubs are strategically located in Delhi.

Special teams are assigned to run quality control tests for all of Teronix’s products. Tests are done before and after launch to ensure that their LED TV range and power banks are all working well with no defects. Also, Teronix has a minimum quality test duration of 3 years.

BPL Limited is a recognized Indian leader in health care equipment and consumer electronics. The Bangalore-based company operates business groups which include:

The company started manufacturing televisions and telecom equipment in the 1980s. BPL joined forces with Japanese company Sanyo in 2006 to strengthen BPL’s consumer electronics brand, including TF-LCD display products and color televisions. The joint venture ended in 2007, leaving BPL to focus on its healthcare equipment sector.

1.  BPL takes pride in its superior-quality television sets. The TVs are made with combinations of TFT-LCD display and LED output. The products are manufactured by third-party TFT LCD suppliers. Then, the TV parts are assembled at a plant in Baddi, Himachal Pradesh.

2. BPL also takes the lead when it comes to medical display equipment. BPL uses different combinations of TFT display, VGA output, LED, and touch LCD display to manufacture the following devices:

3. The company upholds strict quality standards in all TFT LCD display products. This is achieved through quality tests at all stages of production and assembly. Even the third-party suppliers providing the raw materials for TFT-LCD modules are required to run through tests to ensure quality.

4. BPL is known to create innovative products ever since its heydays. This continues up to now, as BPL strives to improve market research to manufacture better televisions, consumer electronics, and healthcare equipment.

In a nutshell, BPL continues to be an industry leader in India’s consumer electronics and medical equipment industries. BPL provides households and health facilities with top-notch TFT-LCD display module sets used in televisions and health monitoring equipment. And in recent years, BPL has clearly shown no signs of slowing down.

Dixon Technologies Limited is a long-standing company providing consumer electronics, LED and LCD TVs, light fixtures, appliances, mobile phones, and CCTV systems. The company was founded in 1993 with its current headquarters in New Delhi and Uttar Pradesh.

Dixon’s creed is providing consumers with world-class products at affordable prices. Consequently, the company is among the top TFT LCD manufacturers in India because:

Dixon is proud to create its products in local factories. For instance, the company has an LCD display module factoryin Tirupati, Andhra Pradesh. Furthermore, the company also operates three facilities in Uttarakhand and three more in Noida, Uttar Pradesh.

Dixon is an Original Design Manufacturer (ODM) company. This means that the company takes its designs from its Research and Development Center. Eventually, Dixon turns them into original products that stand out on the market.

Reasonable prices also make Dixon’s LCD module products and TVs appealing to the public. Couple that with features that are on par with the world’s best TV sets. Dixon believes that quality shouldn’t be sacrificed at the expense of affordability.

In conclusion, Dixon Technologies (India) Limited is among India’s famous TFT LCD manufacturers simply because it provides original, feature-packed, high-quality, and pocket-friendly products to both tech companies and end-consumers.

Oriole Electronics is an electronics company based in Mumbai. It was established in 1972 and is among the famous long-standing TFT LCD manufacturers in India.

Oriole is an Original Equipment Manufacturer (OEM). Hence, the company produces high-quality products marketed under its name. However, product parts and components are sourced from reputable third-party suppliers.

Oriole’s strongest quality lies in its extensive experience in the TFT LCD and electronics industry. The company’s experience puts them at an edge against many younger industry competitors. All these thanks to several insights and expertise the company collected since 1972.

Furthermore, Oriole is dedicated to meeting its client’s needs as much as it can. The company partners with its customers throughout the product cycle, making sure that client inputs are incorporated into the products’ final design and functionality. This type of customer partnership uniquely reflects Oriole’s commitment to creating products that truly meet its customers’ various needs.

Another Oriole advantage is its in-house Research and Development team. Oriole’s R&D team conceptualizes products for its customers. They also formulate quality control guidelines that are strictly implemented during the production and testing phases. All these things are done to ensure the highest quality of Oriole’s TFT, LCD modules, and other product ranges.

Speaking of quality, Oriole is also ISO 9001:2008 certified. This credential ultimately proves the company’s utmost dedication to quality processes. Also, this ensures consistent operations of Oriole’s TFT LCD display factory network throughout India.

To wrap it all up, Oriole Electronics is indeed a quality display module manufacturer in India. Superior quality products, customized services, and affordable rates – all of these are testaments to Oriole’s good reputation.

RandServ proudly provides and even encourages custom manufacturing services. The company responds to unique client needs by creating LCD display modules and designs according to customer requirements. RandServ lets clients specify custom shapes, display sizes, and interactive touch support integration.

Another good point of RandServ is its superior-quality product range. The company may be new to the industry, but its products are made with world-class technology and attention to detail. RandServ’s electronic, TFT, LCD, and LED technologies make their end-products among the most long-lasting and robust electronic/digital products in the Indian market today.

Businesses across several industries tend to neglect ethical business practices. But not RandServ. The company takes pride in its clean business practices and integrity. Commitment to ethical standards enabled RandServ to steadily grow as a reputable LCD screen manufacturer.

In conclusion, RandServ Systems deserves a spot in our 7 famous TFT LCD manufacturers list mainly because of three things – cutting-edge LCD and digital products, customized client services, and high regard for ethical business practices.

Royal Display India is a reputable TFT display supplier and manufacturer based in Mumbai. Royal Display is relatively new, being in the business since 2003. But the company didn’t let their newness stop them from growing into a successful LCD display supplier and manufacturer.

A major factor that Royal Display holds in regard is value for money. The company keeps this in mind when creating and supplying display modules to their clients. Furthermore, Royal Display firmly believes that people need not shell out several bucks to get world-class quality products.

Another considerable advantage of Royal Display is its spacious manufacturing and warehousing units. Both are located in Maharashtra. The manufacturing unit boasts of specialized techniques used to produce modules for TFT, LCD, and OLED. Meanwhile, the warehouse unit is large enough to accommodate bulk orders from clients.

To wind this up, Royal Display is a young yet quality manufacturer for LCD modules and other related display screens in India. The company continues to grow with its plethora of quality display products coupled with many satisfied clients.

To conclude, Teronix is a young but reputable and promising LCD manufacturer in India. Lots of satisfied customers flock to them because of their dedication to high-quality products and top-notch manufacturing technologies.

To conclude this post, we’ve rounded up 7 Famous TFT LCD Manufacturers in India. Some of them are industry pioneers, while some are novices. However, we’re sure all these reputable companies will be a good source of products for all your display module needs.

STONE provides a full range of 3.5 inches to 15.1 inches of small and medium-size standard quasi TFT LCD module, LCD display, TFT display module, display industry, industrial LCD screen, under the sunlight visually highlight TFT LCD display, industrial custom TFT screen, TFT LCD screen-wide temperature, industrial TFT LCD screen, touch screen industry. The TFT LCD module is very suitable for industrial control equipment, medical instruments, POS system, electronic consumer products, vehicles, and other products.

Our company specializes in developing solutions that arerenowned across the globe and meet expectations of the most demanding customers. Orient Display can boast incredibly fast order processing - usually it takes us only 4-5 weeks to produce LCD panels and we do our best to deliver your custom display modules, touch screens or TFT and IPS LCD displays within 5-8 weeks. Thanks to being in the business for such a noteworthy period of time, experts working at our display store have gained valuable experience in the automotive, appliances, industrial, marine, medical and consumer electronics industries. We’ve been able to create top-notch, specialized factories that allow us to manufacture quality custom display solutions at attractive prices. Our products comply with standards such as ISO 9001, ISO 14001, QC 080000, ISO/TS 16949 and PPM Process Control. All of this makes us the finest display manufacturer in the market.

Without a shadow of a doubt, Orient Display stands out from other custom display manufacturers. Why? Because we employ 3600 specialists, includingmore than 720 engineers that constantly research available solutions in order to refine strategies that allow us to keep up with the latest technologiesand manufacture the finest displays showing our innovative and creative approach. We continuously strive to improve our skills and stay up to date with the changing world of displays so that we can provide our customers with supreme, cutting-edge solutions that make their lives easier and more enjoyable.

Customer service is another element we are particularly proud of. To facilitate the pre-production and product development process, thousands of standard solutions are stored in our warehouses. This ensures efficient order realization which is a recipe to win the hearts of customers who chose Orient Display. We always go to great lengths to respond to any inquiries and questions in less than 24 hours which proves that we treat buyers with due respect.

Choosing services offered by Orient Display equals a fair, side-by-side cooperation between the customer and our specialists. In each and every project, we strive to develop the most appropriate concepts and prototypes that allow us to seamlessly deliver satisfactory end-products. Forget about irritating employee turnover - with us, you will always work with a prepared expert informed about your needs.

In a nutshell, Orient Display means 18% of global market share for automotive touch screen displays, emphasis on innovation, flexibility and customer satisfaction.Don"t wait and see for yourself that the game is worth the candle!

Crystalfontz America is the leading supplier of LCD, TFT, OLED and ePaper display modules and accessories. We specialize in providing our customers the very best in display products, cables and connectors.

In addition to our large catalog of displays, we offer LCD development kits, breakout boards, cables, ZIF connectors and all of the LCD software and drivers you need to develop your product or project. We are located in the U.S. so we can get product to you fast!

New Vision Display is a custom LCD display manufacturer serving OEMs across diverse markets. One of the things that sets us apart from other LCD screen manufacturers is the diversity of products and customizations we offer. Our LCD portfolio ranges from low-cost monochrome LCDs to high-resolution, high-brightness color TFT LCDs – and pretty much everything in between. We also have extensive experience integrating LCD screen displays into complete assemblies with touch and cover lens.

Sunlight readable, ultra-low power, bistable (“paper-like”) LCDs. Automotive grade, wide operating/storage temperatures, and wide viewing angles. Low tooling costs.

Among the many advantages of working with NVD as your LCD screen manufacturer is the extensive technical expertise of our engineering team. From concept to product, our sales and technical staff provide expert recommendations and attentive support to ensure the right solution for your project.

In addition, our extensive technology portfolio and manufacturing capabilities enable us to deliver high-quality products that meet the unique specifications of any application. To learn more about what makes us the display manufacturer for your needs, get in touch with us today.

As a leading LCD panel manufacturer, NVD manufactures custom LCD display solutions for a variety of end-user applications: Medical devices, industrial equipment, household appliances, consumer electronics, and many others. Our state-of-the-art LCD factories are equipped to build custom LCDs for optimal performance in even the most challenging environments. Whether your product will be used in the great outdoors or a hospital operating room, we can build the right custom LCD solution for your needs. Learn more about the markets we serve below.

Ready to get started or learn more about how we can help your business? Call us at +1-855-848-1332 or fill out the form below and a company representative will be in touch within 1 business day.

A:We are professional manufactory, which specializes in TN, HTN, FSTN, STN monochrome LCD, LED backlights, LCD modules more than 12 years in Shenzhen . Our advanced full set equipments make sure good quality and competitive price!

A: Send inquiry → Offer quotation →Confirm quotation & pay tooling charge → Provide drawing → confirm drawing → make tooling & samples → Samples finished → Delivery via freight or sea collect

A:If you confirm samples ok, Please send us your purchase order , Then we will send you an Invoice for order. We need to know the following information of your order.

Looking to take your project to the next level in terms of functionality and appearance? A custom LCD display might be the thing that gets you there, at least compared to the dot-matrix or seven-segment displays that anyone and their uncle can buy from the usual sources for pennies. But how does one create such a thing, and what are the costs involved? As is so often the case these days, it’s simpler and cheaper than you think, and [Dave Jones] has a great primer on designing and specifying custom LCDs.

The video below is part of an ongoing series; a previous video covered the design process, turning the design into a spec, and choosing a manufacturer; another discussed the manufacturer’s design document approval and developing a test plan for the module. This one shows the testing plan in action on the insanely cheap modules – [Dave] was able to have a small run of five modules made up for only $138, which included $33 shipping. The display is for a custom power supply and has over 200 segments, including four numeric sections, a clock display, a bar graph, and custom icons for volts, amps, millijoules, and watt-hours. It’s a big piece of glass and the quality is remarkable for the price. It’s not perfect – [Dave] noted a group of segments on the same common lines that were a bit dimmer than the rest, but was able to work around it by tweaking the supply voltage a bit.

We’re amazed at how low the barrier to entry into custom electronics has become, and even if you don’t need a custom LCD, at these prices it’s tempting to order one just because you can. Of course, you can also build your own LCD display completely from scratch too.

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All Shore Industries has been supplying a broad range of standard and custom wall plug-in and desktop power supplies and battery chargers at its modern ISO certified facilities in Taiwan and China for over forty years. Our mix of switching power supplies including wall plug-ins (aka "wall warts"), desktop and open frame are available in various wattages and voltages. All are offered with inputs for American, European, and other international standards, and a variety of standard input and output plugs as well as customized output plugs, when requested. Each item has the appropriate certification(s) for the countries they are approved for use in.

These power supplies are used on a variety of applications including Medical, Laptop and Cell phone battery chargers and adapters, as well as a variety of battery chargers and adapters for consumer products. All Shore offers private labeling of the power supplies with our customer’s brand name.

Our goal is to build long lasting mutual business relationships by helping our customers and providing them the proper power supply that meets and exceeds their spec requirements

Ampire is a Taiwan-based LCD module manufacturer with over 15 years’ experience in the field. To satisfy various needs, Ampire provides diversified and high-quality products (TFT, CSTN, FSTN, STN, TN) with different technologies (COG, TAB & COB), and custom designs when necessary.

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Liquid Crystal Displays or more commonly known as LCDs are one of the most common electronic components which help us interact with an equipment or a device. Most personal portable equipment and even gigantic industrial equipment utilize a custom segment display to display data. For many portable consumer electronics, a segment LCD display is one of the biggest contributors to the overall cost of the device, hence designing a custom segment display can drive the cost down while also utilizing the display area in the most optimum manner. These displays have the lowest cost per piece, low power requirements, and a low tooling fee too.

At first thought, designing a custom segment LCD might look like a Herculean task, but trust me that it is easier than it seems. In this article, we have summarised and compared the display types and available technologies which are required to construct a custom segment LCD. We have also provided a flowchart that can act as a step-by-step guide while you design your own custom LCD. We have also provided the process we followed, a require gathering sheet we used for communicating our needs to the manufacturer, and a few other data and the quotation we received from the manufacturer.

Icons: A silhouette of any shape can be placed on the glass which enhances the ability to display data. For example, a symbol of a heart can be made to denote heart rate or an icon for a low battery to show that the battery needs to be charged. Icons are counted as a single pixel or segment and can give a lot more details than similar-sized text.

LCD Bias– It denotes the number of different voltage levels used in driving the segments, static drives (explained later in this article) only have 2 voltage levels or 2 bias voltage while multiplex drives have multiple voltage levels. For example, 1/3 will have 4 bias voltages.

LCDs utilizes the light modulating properties of liquid crystals which can be observed by using polarizing filters. Polarizing filters are special materials that have their molecules aligned in the same direction. If the light waves passing through polarisers have the same orientation as the filter, then the molecules of lights are absorbed by the filter, hence reducing the intensity of light passing through it, making it visible.

In Layman’s language, when an electric current is applied to the electrodes, i.e. to the segment line and common line, it twists the Liquid Crystals w.r.t to the polarizing filter, obstructing the light in that particular area as shown in the figure below. Hence, that area becomes darker and prominent.

A custom LCD is important for maximizing the efficiency of the display area by adding custom symbols and characters. It also helps in reducing the cost and improving energy efficiency of the product. A higher number of custom symbols and specified placement of numerical and alphanumerical characters make the display more informative and readable for the user. This makes it look better than the plain old boring displays we get in the market. Furthermore, we can specify the viewing angle, contrast, and other specifications which can increase durability or give a better value for money for our intended usage.  A typical Custom Segment display is shown below, we will also show you how to design and fabricate the same further in the article.

The LCD display doesn’t emit any light of its own, therefore it requires an external source of illumination or reflector to be readable in dark environments.

While designing a custom segment LCD display, we have the leverage of choosing a lot of parameters that affect the final product. From the color of the display to the illumination technique and color of illumination as well as the type of input pins. Some important considerations we need to take while designing a custom 7 segment display are - the type of display, i.e. positive or negative, illumination method, driving technique, polarising type, and connection method. All these design criteria are explained below:

Positive and negative displays can be easily distinguished by the colour of the background and characters. Some common differences between the positive and negative displays are:

So, which one should you choose? When the displays are to be used in areas with higher ambient light, we should select positive segment LCD display as it has better visibility than negative segment LCD displays without using a backlight.

As we know that LED displays don’t emit any light, hence to illuminate it and make it visible in a dark environment, we can use different methods of illumination. The most common LCD Illumination methods are compared below:

For displays that need to be used for budget-friendly devices that should be small and rugged, LED lights are preferred for the displays due to the high durability and low cost of operations. For high brightness, CCFL and Incandescent lights can be used.

A polarizer film is the most important component of an LCD display, which makes it possible to display characters by controlling the light. There are 3 types of polarizers that can be used in the LCD display, the properties and difference are given below:

Displays can be categorized into two types, passive displays, and active display, passive displays are simpler to construct as they have 2 connections at each segment, the conductors comprise of an Indium Tin Oxide to create an image, whereas the active displays use thin-film transistors (TFT) arranged in a grid. The name is due to its ability to control each pixel individually.

If your displays have fewer segments, then static LCD drive is preferred as it is easier to control and cheaper to construct, and has a better contrast ratio. But let’s say that if the number of segments in the display are more than 30-40 then a multiplex LCD drive should be preferred as it has multiple common pins, hence reducing the total number of pins required to drive the display.

Choosing a connector type!!! For the prototyping phase or if you need to connect your LCD display on a Microcontroller directly, a pin type connector is the best and most economical option you have. If you need to connect your LCD display in a final product with a high volume of production which also requires to be extremely durable, but at the same time should not take up a lot of space, a Flex type LCD Connector will work best for you

LCDs have limited viewing angles and when seen from an angle they lose contrast and are difficult to be observed.  The viewing angle is defined by the angles perpendicular to the center of the display towards its right, left, up, and down which are denoted by the notations 3:00, 9:00, 12:00, and 6:00 respectively. The viewing angle of LCD can be defined as the angle w.r.t. to the bias angle at which the contrast of segments is legible.

To improve the viewing angle in an LCD, a Bias is incorporated in the design which shifts the nominal viewing angle with an offset. Another technique is to increase the Voltage, it affects the bias angle, making the display crisper when viewed from a direction.

For example, the viewing angle of a TN type TFT LCD is 45-65 degrees. Extra-wide polarising film (EWP) can increase the viewing angle by 10 degrees, using an O film polariser can make the viewing angles 75 degrees but these come at a cost of reduced contrast.

Anti-glare filters are bonded with the top polarising filters using adhesive. It improves the viewability by re-directing light waves so they don’t reflect back towards the viewer thus reducing glare. Newer materials are capable of reducing the front glare by up to less than 0.3%.

LCD Control chip or LCD driver chips can be mounted on the flex cable, display, or externally on a PCB. The placement of LCD control chip can affect the cost and size of the display. The 2 most common methods of chip placement are-Chip of Board (COB)and Chip on Glass(COG) which are described below:

COG can be used as it is cheaper and makes the assembly process simpler, but if the dimensions are a constraint, then the COB is also a viable option.

We planned to design an air quality monitoring system for which we needed a custom segment LCD panel for an air quality monitoring device. Our product needs to display the following data: 2.5-micron and 10-micron particulate matter (PM) suspended in the air; the units should be in parts per million (PPM). CO2 in the air in PPM along with total volatile organic compounds present in the air in parts per billion (PPB). To make the product more usable, we included time in 24-hour format, Temperature in ºC, Battery status, loudspeaker status, Bluetooth status, and Wi-Fi status. And for some personal touch, we also added how good the air quality in the room is by using 3 different smileys.

We realized that it was impossible to provide all these data in a generic LCD available in the market, thus decided to build a custom LCD for our project.

A step-by-step flowchart is shown below to walk you through each and every step of selecting components and getting your custom segment LCD manufactured.

We started by listing down our requirements and drew a mock-up of the display on paper. After finalizing the placement of all the segments and icons on the prototype sketch of the display, we then decided which all icons and segments have to be kept on for the whole time and which needs to be driven. Realizing that there are too many segments, characters and icons, hence we selected a multiplex drive with 8 common pins which helped us bring down the total pins from an estimated 180 pins to less than 40 pins.

Since the device was meant to be used inside houses and offices, which are more often than not well lit and protected from environmental conditions, we opted for a positive mode display. For superior contrast ratio and better viewing angle, we chose a Film Super Twisted Nematic Display (FSTN) with a drive condition of 1/8 Duty and bias of 1/4.

Usually, the displays are mounted at a height of 4.5 feet from the ground, thus the viewing direction was selected to be 12"O clock with an operating frequency of 64Hz. We selected a Transmissive polarizer for the front glass and a reflective polarizer for the rear glass so that the natural light can pass through the front panel and the display can achieve the maximum contrast without the need for backlighting and we opted for the pin type connectors as they are easy for prototyping and are suitable for harsh environment with a lot of vibrations and shocks which best suited our purpose.

In the above image of a custom display design, we sent to the manufacturer, the red lines over multiple characters indicate that all these are considered as a single segment. For the sake of simplicity, we added test like T, S, U, B to denote Text, Symbols, Units, and Battery respectively. These characters were followed by numbers to simplify communication between us and the manufacturer. For example, if we needed any particular text or symbol to remain on, we can easily specify that to the manufacturer by using the corresponding text for that segment.

We mailed our requirements to multiple LCD manufacturers, (you will find a lot of LCD manufacturers on the Internet). Most LCD manufacturers have competitive pricing, and reply within a week. A sample requirement sheet is shown above which a customer needs to fill to specify all the details to the manufacturer.

This is a sample Custom Segment LCD quotation we got from one of the manufacturers. As you can see, the cost is based on the quantity. Higher the quantity, lower the cost. Apart from the cost per quantity, there is one more component called tooling fees. Tooling fee is a one-time fee charged by the manufacturer. It is for the technical design, support, and customization of the product. Customization of PCB or tooling of LCD can drive the tooling price higher or lower.

The tooling time and cost depend on how detailed and accurate designs you sent to the manufacturer. They then send the exact dimensions and technical details of the product they will be manufacturing. Once you confirm the design, they manufacture and ship the product which might take 4-8 weeks to arrive depending on the size of the order and mode of transportation selected.

A custom segment LCD can help you personalize your product while also saving the overall cost of your product. The whole process will take you around 2-3 months, which will include the designing phase, prototyping phase, and getting your custom segment LCDs delivered to your doorstep. Higher ordering quantity will reduce the cost per piece of each unit, thus driving down the cost of your final product.

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