lcd display how it works in stock

2023-01-03 12:32:11

• Perform highly diversified duties to install and maintain electrical apparatus on production machines and any other facility equipment (Screen Print, Punch Press, Steel Rule Die, Automated Machines, Turret, Laser Cutting Machines, etc.).

lcd display how it works in stock

LCD display screens are everywhere. You probably own one or more devices with an LCD display screen at home and at work. This includes your TV, computer monitor, watches, clocks, smartphones, and even calculators.

But have you ever wondered about how your LCD display screen works, its lifespan, components, and how it holds up to other emerging display technologies today?

Knowing all these things about your LCD display lets you appreciate your screen all the more. Caring for your device becomes easier when you’re armed with this knowledge.

LCD display screens make use of Liquid Crystal Display technology. The screen is embedded with liquid crystals, a substance that has properties in between a conventional liquid and a solid crystal. Liquid crystals can flow, but their molecules carry a crystal-like solid orientation.

Liquid crystals are responsible for producing an image flashed onto the LCD screen. They don’t emit light, though. Backlights are used to illuminate these crystals.

A display screen is made up of several tiny color blocks called pixels. The term is a portmanteau of “picture” and “element”, denoting pixels as little elements making up an entire screen picture. A screen is typically made up of millions of pixels.

Every pixel on the display screen is made up of red, blue, and green light. These lights can be quickly turned on or off to create an overall moving picture or image.

Now, in LCD displays, pixels are regulated by using liquid crystals for rotating polarized light. Polarized light denotes light waves with vibrations occurring in a single plane. In LCDs, this is achieved by using polarized layers.

Each pixel has polarizing filters on both its front and back. Tiny nematic (twisted) liquid crystals are placed in between these filters. The liquid crystals can be switched on or off electronically through tiny electronic transistors.

When the liquid crystal is turned off, electricity controlled by the transistor stops flowing. The pixel is then turned on, brightening up due to the 90-degree twisting of the nematic liquid crystal. This allows light to pass through both polarizing filters on the pixel, illuminating the pixel by letting light pass through.

When the liquid crystal is turned on, electricity flows through the nematic liquid crystals. They completely straighten out from their twisted state. The polarizing filter in front of the liquid crystal blocks out the light, resulting in the pixel turning off and becoming dark.

A single LCD contains millions of pixels, nematic liquid crystals, polarizing filters, and transistors. They all work together to create images on the screen.

Most LCD monitors have a lifespan ranging from 30,000 to 60,000 hours. That’s equivalent to 5-7 years using the monitor for 24 hours per day. It could also translate to 10-20 years with running the monitor for 8 hours a day, 5 days a week.

The backlight’s life expectancy is the biggest factor in determining the LCD display lifespan. It’s because liquid crystals do not give off light from themselves. The liquid crystals depend on the backlight for illuminating them. Hence, the LCD screen wears off when the backlights dim as it reaches its maximum lifespan.

The backlight serves as the illuminator of the entire LCD display device. Without a backlight, the LCD device remains darkened and hard to use. Backlights are installed directly behind the LCD panel to lighten up the display.

Simple devices such as pocket calculators don’t use a backlight for their LCD screens. Users rely on natural light to see the numbers displayed on such calculators. However, the majority of modern LCD screens such as televisions, computer monitors, smartphones, aviation screen panels, outdoor signages, and medical monitoring devices use backlights as their internal light source.

This type of backlight is the most popular and widely-used light source for LCDs today. Light-emitting diodes are semiconductors that emit light once electric current flows into it. Particles carrying the electric current are called electrons holes. These combine with electrons in the semiconductor, releasing photons (light particles).

Band separations called bandgaps determine the photons’ energy. Furthermore, the photon’s energy dictates which color the LED emits, depending on the emitted light’s wavelength. Various kinds of semiconductors and their corresponding varying bandgaps create different light colors.

Edge-Lit White LED (EL-WLED)– One or more LED rows are placed on the screen’s edge. A special light diffuser is used to scatter the light evenly across the entire display screen. Computer monitors, laptops, notebooks, and even HDTVs are now lit in this way.

White LED (WLED)– The LCD panel’s rear side is lit up with several white-colored LEDs. A diffuser is set in front of the LEDs to help evenly smooth out the light throughout the screen. Some computer monitors and large-screen LCD TVs use this LED technology.

Red-Green-Blue LED (RGB LED)– This technology works like WLED. The difference is that it uses red, green, and blue LED combination lights instead of white lights. Better picture quality and higher color gamut are its advantages over WLED and EL-WLED.

ELP uses electroluminescent materials such as colored phosphors instead of heat to create light. This material is placed in between two conductor layers. The material emits light as a result of an electric current flowing through it. ELPs are mostly used in small LCD screens.

CCFL backlight uses a cold cathode fluorescent lamp as its main light source. This lamp consists of a cathode that isn’t heated electrically by a filament, hence the connotation “cold”. A diffuser is placed in front of the CCFL lamp to evenly distribute light across the entire screen.

Computer monitors and TV screens predominantly used CCFLs for backlights. However, modern manufacturers opt for LED technology instead of CCFL for their devices’ backlights.

HCFL backlights have filaments that need to be heated to excite mercury atoms, cause the current to flow, and ultimately emit light. HCFLs are often used in LCD equipment such as medical devices, custom task-oriented lamps, scanners, and outdoor LCD signs.

Liquid crystals are the heart of an LCD display. This unique substance flows like a liquid but retains many characteristics of solid crystals. They have long and cylindrical-shaped molecules that can twist when changes in molecular orientation happen.

Different liquid crystal families are used in LCD displays. One requirement of such liquids is to exhibit mutual attraction. Also, the molecules in the liquid crystal need to be anisotropic. This means that the liquid crystal molecules have that average structural order along a molecular axis.

The nematic phase is characterized by the crystal molecules freely moving around the liquid. However, these molecules point themselves to one direction only, making it unique from pure liquid molecules. Nematic liquid crystals are the most common liquid used in LCD screens.

Color filters are found in between the liquid crystals. These filters determine whether the pixel shows red, green, or blue colors when activated. The filters work by independently controlling the pixel’s red, green, and blue sub-pixels. With this, the LCD screen can reproduce all possible colors found in the color space.

The color filters aren’t active elements, though. It’s the liquid crystal molecules that control the light passing through the filters. The color filters simply determine the color the pixel shows based on how much light is passing through them, as determined by the applied electric voltage and the movement of the liquid crystal molecules.

An LCD cell is made up of two polarizing filters. They enclose the LCD display and color filters. One polarizing filter is located in front of the backlight and is horizontal in orientation. The other one is found just beneath the pixel in front and is vertical in orientation. Polarizing filters are typically made of transparent crystals or glass substrates.

The role of polarizing filters is to control which light patterns can pass through the LCD screen. Without these filters, visual images generated by the LCD panel will have a poor contrast ratio and an inferior quality image.

Now, light emitted by your panel’s backlight source enters the first horizontal polarizing filter. It then passes through the liquid crystals. The polarized light vibrates vertically if the liquid crystals are in a twisted state. Hence, these light waves can then pass through the second vertical polarizing filter. The pixel on the screen turns on and is illuminated properly.

Meanwhile, if the LCD display is arranged in a straightened way, the horizontal light waves that came from the first polarizing filter will be blocked from entering the vertical polarizing filter. The pixel is then turned off and no light illuminates it.

The two polarizing filters need to be vertical and horizontal in orientation, respectively. If the filters are oriented in the same way (ie; both horizontal or both vertical) will block all the light passing through, displaying nothing on the screen.

TFTs are responsible for providing electrical voltage to the LCD display. Each screen pixel has a corresponding transistor, enabling the pixels to easily be controlled in unison through changes in electrical current.

Using TFTs requires less charge and less power to operate the LCD display screen successfully. TFT use also leads to sharper images because each pixel has its own transistor controlling it. The charge given to a certain pixel can be actively maintained even if the screen is refreshed to display another image.

That’s all the basic information you need to know about LCD display screens. Now, you know how an LCD screen works, its possible lifespan, its components, and how it compares to other display technologies.

Armed with this information, you can better appreciate and take care of your LCD display devices. And in case you’re planning to add display devices to your business, the information you’ve learned will help you make educated choices regarding the display technologies you’ll utilize.

lcd display how it works in stock

Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.

The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.

Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.

The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.

Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.

In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.

LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.

According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.

The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.

First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.

The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.

First, the ITO film layer needs to be deposited on the TFT glass, so that there is a smooth and uniform ITO film on the whole TFT glass. Then, using ionized water, the ITO glass is cleaned and ready for the next step.

Next, a photoresist is applied to the glass on which ITO film is deposited, and a uniform photoresist layer is formed on the ITO glass. After baking for a period of time, the solvent of the photoresist was partially volatilized to increase the adhesion of the photoresist material to the ITO glass.

Ultraviolet light (UV) is used to illuminate the surface of the photoresist through a pre-made electrode pattern mask, which causes the photoresist layer to react. The photoresist is selectively exposed under ultraviolet light by covering the photoresist on the glass coated with the photoresist.

The exposed part of the photoresist is then washed away with the developer, leaving only the unexposed part, and the dissolved photoresist is then washed away with deionized water.

Then etch off the ITO film without photoresist covering with appropriate acid etching solution, and only retain the ITO film under the photoresist. ITO glass is conductive glass (In2O3 and SnO2). The ITO film not covered by photoresist is easy to react with acid, while the ITO film covered by photoresist can be retained to obtain the corresponding wire electrode.

Stripping: High concentration of alkali solution (NaOH solution) is used as a stripping solution to peel off the remaining photoresist on the glass so that ITO glass can form ITO graphics exactly consistent with the photolithography mask.

Rinse the basic label of glass with an organic solution and remove the photolithographic tape after reaction to keep the glass clean. This completes the first thin-film conductive crystal process, which generally requires at least five identical processes to form a complex and sophisticated pattern of electrodes on the glass.

This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.

The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.

As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.

As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.

Then, the organic polymer directional material is coated on the surface of the glass, that is, a uniform directional layer is applied to the appropriate position of ITO glass by the method of selective coating. Meanwhile, the directional layer is cured.

Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.

After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.

Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.

Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.

As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process

Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.

A polarizer is an optical plate that allows only light from a certain direction to pass through. It is an optical element that converts natural light into straight polarized light. The mechanism of action is to make the vertical direction light pass through the straight incident light after passing through the vertical polarizer, and the other horizontal direction light is absorbed, or use reflection and scattering and other effects to make its shade.

When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.

The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.

Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission

Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.

The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board

The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.

LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.

However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.

First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.

CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.

With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.

However, no matter CCFL backlight or LED backlight is placed in various ways, the nature of the backlight source cannot be a surface light source, but a linear light source or point light source. Therefore, other components are needed to evenly distribute the light to the whole surface. This task is accomplished by the diffuser plate and diffuser plate.

At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.

The backlight system also includes a backlight module laminator, located behind the backplane. In the CCFL backlight era, you can often see the long strip laminator like the one above, with each coil responsible for a set of tubes.

However, it is much simpler to use a side white LED as a backlight. The small circuit board on the far left of the figure above is the backlight of the LED.

This is the general structure of the backlight system. Since I have never seen the backlight mode of R.G.B LED, I cannot tell you what the backlight mode is like. I will share it with you when I see it in the future.

Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.

After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.

However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.

lcd display how it works in stock

Liquid crystal refers to the intermediate status of a substance between solid (crystal) and liquid. When crystals with a high level of order in molecular sequence are melted, they generally turn liquid, which has fluidity but no such order at all. However, thin bar-shaped organic molecules, when they are melted, keep their order in a molecular direction although they lose it in molecular positions. In the state in which molecules are in a uniform direction, they also have refractive indices, dielectric constants and other physical characteristics similar to those of crystals, depending on their direction, even though they are liquid. This is why they are called liquid crystal. The diagram below shows the structure of 5CB (4-pentyl-4’-Cyanobiphenyl) as an example of liquid crystal molecules.

A liquid crystal display (LCD) has liquid crystal material sandwiched between two sheets of glass. Without any voltage applied between transparent electrodes, liquid crystal molecules are aligned in parallel with the glass surface. When voltage is applied, they change their direction and they turn vertical to the glass surface. They vary in optical characteristics, depending on their orientation. Therefore, the quantity of light transmission can be controlled by combining the motion of liquid crystal molecules and the direction of polarization of two polarizing plates attached to the both outer sides of the glass sheets. LCDs utilize these characteristics to display images.

An LCD consists of many pixels. A pixel consists of three sub-pixels (Red/Green/Blue, RGB). In the case of Full-HD resolution, which is widely used for smartphones, there are more than six million (1,080 x 1,920 x 3 = 6,220,800) sub-pixels. To activate these millions of sub-pixels a TFT is required in each sub-pixel. TFT is an abbreviation for "Thin Film Transistor". A TFT is a kind of semiconductor device. It serves as a control valve to provide an appropriate voltage onto liquid crystals for individual sub-pixels. A TFT LCD has a liquid crystal layer between a glass substrate formed with TFTs and transparent pixel electrodes and another glass substrate with a color filter (RGB) and transparent counter electrodes. In addition, polarizers are placed on the outer side of each glass substrate and a backlight source on the back side. A change in voltage applied to liquid crystals changes the transmittance of the panel including the two polarizing plates, and thus changes the quantity of light that passes from the backlight to the front surface of the display. This principle allows the TFT LCD to produce full-color images.

lcd display how it works in stock

One of today’s modern technological wonders is the flat-panel liquid crystal display (LCD) screen, which is the key component we find inside televisions, computer monitors, smartphones, and an ever-proliferating range of gadgets that display information electronically.What most people don’t realize is how complex and sophisticated the manufacturing process is. The entire world’s supply is made within two time zones in East Asia. Unless, of course, the factory proposed by Foxconn for Wisconsin actually gets built.

Last week I had the opportunity to tour BOE Technology Group’s Gen 10.5 factory in Hefei, the capital of China’s Anhui Province.This was the third factory, or “fab” that Beijing-based BOE built in Hefei alone, and in terms of capability, it is now the most advanced in the world.BOE has a total of 12 fabs in Beijing, Chongqing, and several other major cities across China; this particular factory was named Fab 9.

Liquid crystal display (LCD) screens are manufactured by assembling a sandwich of two thin sheets of glass.On one of the sheets are transistor “cells” formed by first depositing a layer of indium tin oxide (ITO), an unusual metal alloy that you can actually see through.That’s how you can get electrical signals to the middle of a screen.Then you deposit a layer of silicon, followed by a process that builds millions of precisely shaped transistor parts.This patterning step is repeated to build up tiny little cells, one for each dot (known as a pixel) on the screen.Each step has to be precisely aligned to the previous one within a few microns.Remember, the average human hair is 40 microns in diameter.

On the other sheet of glass, you make an array of millions of red, green, and blue dots in a black matrix, called a color filter array (CFA).This is how you produce the colors when you shine light through it.Then you drop tiny amounts of liquid crystal material into the cells on the first sheet and glue the two sheets together.You have to align the two sheets so the colored dots sit right on top of the cells, and you can’t be off by more than a few microns in each direction anywhere on the sheet.The sandwich is next covered with special sheets of polarizing film, and the sheets are cut into individual “panels” – a term that is used to describe the subassembly that actually goes into a TV.

For the sake of efficiency, you would like to make as many panels on a sheet as possible, within the practical limitations of how big a sheet you can handle at a time.The first modern LCD Fabs built in the early 1990s made sheets the size of a single notebook computer screen, and the size grew over time. A Gen 5 sheet, from around 2003, is 1100 x 1300 mm, while a Gen 10.5 sheet is 2940 x 3370 mm (9.6 x 11 ft).The sheets of glass are only 0.5 - 0.7 mm thick or sometimes even thinner, so as you can imagine they are extremely fragile and can really only be handled by robots.The Hefei Gen 10.5 fab is designed to produce the panels for either eight 65 inch or six 75 inch TVs on a single mother glass.If you wanted to make 110 inch TVs, you could make two of them at a time.

The fab is enormous, 1.3 km from one end to the other, divided into three large buildings connected by bridges.LCD fabs are multi-story affairs.The main equipment floor is sandwiched between a ground floor that is filled with chemical pipelines, power distribution, and air handling equipment, and a third floor that also has a lot of air handling and other mechanical equipment.The main equipment floor has to provide a very stable environment with no vibrations, so an LCD fab typically uses far more structural steel in its construction than a typical skyscraper.I visited a Gen 5 fab in Taiwan in 2003, and the plant manager there told me they used three times as much structural steel as Taipei 101, which was the world’s tallest building from 2004- 2010.Since the equipment floor is usually one or two stories up, there are large loading docks on the outside of the building.When they bring the manufacturing equipment in, they load it onto a platform and hoist it with a crane on the outside of the building.That’s one way to recognize an LCD fab from the outside – loading docks on high floors that just open to the outdoors.

LCD fabs have to maintain strict standards of cleanliness inside.Any dust particles in the air could cause defects in the finished displays – tiny dark spots or uneven intensities on your screen.That means the air is passed through elaborate filtration systems and pushed downwards from the ceiling constantly.Workers have to wear special clean room protective clothing and scrub before entering to minimize dust particles or other contamination.People are the largest source of particles, from shedding dead skin cells, dust from cosmetic powders, or smoke particles exhaled from the lungs of workers who smoke.Clean rooms are rated by the number of particles per cubic meter of air.A class 100 cleanroom has less than 100 particles less than 0.3 microns in diameter per cubic meter of air, Class 10 has less than 10 particles, and so on. Fab 9 has hundeds of thousands of square meters of Class 100 cleanroom, and many critical areas like photolithography are Class 10.In comparison, the air in Harvard Square in Cambridge, MA is roughly Class 8,000,000, and probably gets substantially worse when an MBTA bus passes through.

Since most display manufacturing has to be done in a cleanroom and handling the glass requires such precision, the factory is heavily automated.As you watch the glass come in, it is placed into giant cassettes by robot handlers, and the cassettes are moved around throughout the factory.At each step, robots lift a piece of glass out of the cassette, and position it for the processing machines.Some of the machines, like the ones that deposit silicon or ITO, orient the glass vertically, and put them inside an enormous vacuum chamber where all the air is first pumped out before they can go to work.And then they somehow manage to deposit micrometer thin layers that are extremely uniform.It is a miracle that any of this stuff actually works.

It obviously costs a lot to equip and run such a fab.Including all of the specialized production tools, press reports say BOE spent RMB 46 billion (US$6.95 billion). Even though you don’t see a lot of people on the floor, it takes thousands of engineers to keep the place running.

The Hefei Gen 10.5 is one of the most sophisticated manufacturing plants in the world.On opening day for the fab, BOE shipped panels to Sony, Samsung Electronics, LG Electronics, Vizio, and Haier.So if you have a new 65 or 75-inch TV, there is some chance the LCD panel came from here.

lcd display how it works in stock

Whilst being at the very forefront of pinball machine design, one question that many customers remain curious about is"what are LCD Pinball screen?" or"What"s special about an LCD pinball screen?".LCD screens are now a widely implemented display method for new pinball machines to show their scores and information, and have largely replaced DMD technology in pinball machines.

A liquid crystal display (LCD) is a type of display that began life for very simple applications like calculators, digital watches and children"s toys like the Tamagotchi, and then later more widely in televisions. The screens for these kinds of application were usually a dull green/grey colour, with actual display elements showing up in black when active. Without getting too technical, an LCD display works by electrifying different parts of the display in such a way that it excites liquid crystals inside the display (hence the name), causing them to block light, in turn making parts of the display appear black to the naked eye.

A big change came in the 90s when LCD technology was updated allowing a LCD to display images in colour, and the resolutions of said displays increased to allow the display of a high definition image. This allowed the technology to become widely used in computer monitors, and eventually televisions, where this technology is still widely used today.

Whilst LCD screens have been around for many years and have been widely used in high definition televisions, it was only relatively recently that liquid crystal displays began to be widely used in pinball machines as a method of displaying scores instead of the industry standard dot matrix display (DMD). The first game that prominently featured an LCD display in place of a DMD was Jersey Jack"s 2013 game The Wizard of Oz (pictured), which featured a beautiful 26 inch high definition display. There was more real estate to display information, the display was colourful, and it made the game truly stand out amongst anything else seen at the time.

The difference between a DMD and an LCD display was starkly apparent. Instead of redrawn scenes that had to be compressed to fit on a DMD, pinball machines could now just use the original movie scenes directly without any compromise in quality. This standard was eventually widely adopted in different ways by the other pinball manufacturers at different times and in different ways.

Other companies didn"t adopt LCD screens into their pinball designs straight away. In fact, STERN Pinball (the world"s current largest pinball manufacturer) stuck with using DMD technology as late as 2016 before introducing LCD screens into their pinball machines as standard, beginning with their release of Batman 66. Prior to this, Heighway Pinball opted to implement LCD technology into their games from the start, but with a twist - building the display into the middle of the playfield itself as standard (and an additional one in the backbox if required for spectators). This innovation allowed players to never take their eyes away from the playfield whilst in the middle of a game.

LCD technology has been getting other uses too as additional playfield features, like the airlock screen on Heighway Pinball"s Alien, and the small screen above the target bank in Star Wars by STERN Pinball.

LCD screens have changed the way pinball machines have displayed information to players, and look to be the new standard in pinball machine hardware, unlikely to go anywhere anytime soon. If you want to learn anything else about LCD pinball machines, please get in touch with us on 0800 622 6464, or 01454 413 636.

lcd display how it works in stock

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lcd display how it works in stock

To evaluate the performance of display devices, several metrics are commonly used, such as response time, CR, color gamut, panel flexibility, viewing angle, resolution density, peak brightness, lifetime, among others. Here we compare LCD and OLED devices based on these metrics one by one.

A fast response time helps to mitigate motion image blur and boost the optical efficiency, but this statement is only qualitatively correct. When quantifying the visual performance of a moving object, motion picture response time (MPRT) is more representative, and the following equation should be used

From Figure 5, we can gain several important physical insights: (1) Increasing the frame rate is a simple approach to suppress image motion blur, but its improvement gradually saturates. For example, if the LC response time is 10 ms, then increasing the frame rate from 30 to 60 fps would significantly reduce the MPRT. However, as the TFT frame rate continues to increase to 120 and 240 fps, then the improvement gradually saturates. (2) At a given frame rate, say 120 fps, as the LC response time decreases, the MPRT decreases almost linearly and then saturates. This means that the MPRT is mainly determined by the TFT frame rate once the LC response time is fast enough, i.e., τ≪Tf. Under such conditions, Equation (1) is reduced to MPRT≈0.8Tf. (3) When the LC response is <2 ms, its MPRT is comparable to that of an OLED at the same frame rate, e.g., 120 fps. Here we assume the OLED’s response time is 0.

The last finding is somehow counter to the intuition that a LCD should have a more severe motion picture image blur, as its response time is approximately 1000 × slower than that of an OLED (ms vs. μs). To validate this prediction, Chen et al.

If we want to further suppress image blur to an unnoticeable level (MPRT<2 ms), decreasing the duty ratio (for LCDs, this is the on-time ratio of the backlight, called scanning backlight or blinking backlight) is mostly adopted

High CR is a critical requirement for achieving supreme image quality. OLEDs are emissive, so, in theory, their CR could approach infinity to one. However, this is true only under dark ambient conditions. In most cases, ambient light is inevitable. Therefore, for practical applications, a more meaningful parameter, called the ACR, should be considered

As Figure 6 depicts, there are two types of surface reflections. The first one is from a direct light source, i.e., the sun or a light bulb, denoted as A1. Its reflection is fairly specular, and in practice, we can avoid this reflection (i.e., strong glare from direct sun) by simply adjusting the display position or viewing direction. However, the second reflection, denoted as A2, is quite difficult to avoid. It comes from an extended background light source, such as a clear sky or scattered ceiling light. In our analysis, we mainly focus on the second reflection (A2).

To investigate the ACR, we have to clarify the reflectance first. A large TV is often operated by remote control, so touchscreen functionality is not required. As a result, an anti-reflection coating is commonly adopted. Let us assume that the reflectance is 1.2% for both LCD and OLED TVs. For the peak brightness and CR, different TV makers have their own specifications. Here, without losing generality, let us use the following brands as examples for comparison: LCD peak brightness=1200 nits, LCD CR=5000:1 (Sony 75″ X940E LCD TV); OLED peak brightness=600 nits, and OLED CR=infinity (Sony 77″ A1E OLED TV). The obtained ACR for both LCD and OLED TVs is plotted in Figure 7a. As expected, OLEDs have a much higher ACR in the low illuminance region (dark room) but drop sharply as ambient light gets brighter. At 63 lux, OLEDs have the same ACR as LCDs. Beyond 63 lux, LCDs take over. In many countries, 60 lux is the typical lighting condition in a family living room. This implies that LCDs have a higher ACR when the ambient light is brighter than 60 lux, such as in office lighting (320–500 lux) and a living room with the window shades or curtain open. Please note that, in our simulation, we used the real peak brightness of LCDs (1200 nits) and OLEDs (600 nits). In most cases, the displayed contents could vary from black to white. If we consider a typical 50% average picture level (i.e., 600 nits for LCDs vs. 300 nits for OLEDs), then the crossover point drops to 31 lux (not shown here), and LCDs are even more favorable. This is because the on-state brightness plays an important role to the ACR, as Equation (2) shows.

Calculated ACR as a function of different ambient light conditions for LCD and OLED TVs. Here we assume that the LCD peak brightness is 1200 nits and OLED peak brightness is 600 nits, with a surface reflectance of 1.2% for both the LCD and OLED. (a) LCD CR: 5000:1, OLED CR: infinity; (b) LCD CR: 20 000:1, OLED CR: infinity.

Recently, an LCD panel with an in-cell polarizer was proposed to decouple the depolarization effect of the LC layer and color filtersFigure 7b. Now, the crossover point takes place at 16 lux, which continues to favor LCDs.

For mobile displays, such as smartphones, touch functionality is required. Thus the outer surface is often subject to fingerprints, grease and other contaminants. Therefore, only a simple grade AR coating is used, and the total surface reflectance amounts to ~4.4%. Let us use the FFS LCD as an example for comparison with an OLED. The following parameters are used in our simulations: the LCD peak brightness is 600 nits and CR is 2000:1, while the OLED peak brightness is 500 nits and CR is infinity. Figure 8a depicts the calculated results, where the intersection occurs at 107 lux, which corresponds to a very dark overcast day. If the newly proposed structure with an in-cell polarizer is used, the FFS LCD could attain a 3000:1 CRFigure 8b), corresponding to an office building hallway or restroom lighting. For reference, a typical office light is in the range of 320–500 luxFigure 8 depicts, OLEDs have a superior ACR under dark ambient conditions, but this advantage gradually diminishes as the ambient light increases. This was indeed experimentally confirmed by LG Display

Calculated ACR as a function of different ambient light conditions for LCD and OLED smartphones. Reflectance is assumed to be 4.4% for both LCD and OLED. (a) LCD CR: 2000:1, OLED CR: infinity; (b) LCD CR: 3000:1, OLED CR: infinity. (LCD peak brightness: 600 nits; OLED peak brightness: 500 nits).

For conventional LCDs employing a WLED backlight, the yellow spectrum generated by YAG (yttrium aluminum garnet) phosphor is too broad to become highly saturated RGB primary colors, as shown in Figure 9aTable 2. The first choice is the RG-phosphor-converted WLEDFigure 9b, the red and green emission spectra are well separated; still, the green spectrum (generated by β-sialon:Eu2+ phosphor) is fairly broad and red spectrum (generated by K2SiF6:Mn4+ (potassium silicofluoride, KSF) phosphor) is not deep enough, leading to 70%–80% Rec. 2020, depending on the color filters used.

Transmission spectra of color filters and emission spectra of (a) YAG WLED, (b) KSF WLED, (c) QDEF and (d) Vivid Color LED. KSF, potassium silicofluoride; QDEF, quantum dot enhancement film; WLED, white light-emitting diode; YAG, yttrium aluminum garnet.

A QD-enhanced backlight (e.g., quantum dot enhancement film, QDEF) offers another option for a wide color gamutFigure 9c), so that high purity RGB colors can be realized and a color gamut of ~90% Rec. 2020 can be achieved. One safety concern is that some high-performance QDs contain the heavy metal Cd. To be compatible with the restriction of hazardous substances, the maximum cadmium content should be under 100 ppm in any consumer electronic product

Recently, a new LED technology, called the Vivid Color LED, was demonstratedFigure 9d), which leads to an unprecedented color gamut (~98% Rec. 2020) together with specially designed color filters. Such a color gamut is comparable to that of laser-lit displays but without laser speckles. Moreover, the Vivid Color LED is heavy-metal free and shows good thermal stability. If the efficiency and cost can be further improved, it would be a perfect candidate for an LCD backlight.

A color filter array is another effective approach to enhance the color gamut of an OLED. For example, in 2017, AUO demonstrated a 5-inch top-emission OLED panel with 95% Rec. 2020. In this design, so-called symmetric panel stacking with a color filter is employed to generate purer RGB primary colors

As mentioned earlier, TFT LCDs are a fairly mature technology. They can be operated for >10 years without noticeable performance degradation. However, OLEDs are more sensitive to moisture and oxygen than LCDs. Thus their lifetime, especially for blue OLEDs, is still an issue. For mobile displays, this is not a critical issue because the expected usage of a smartphone is approximately 2–3 years. However, for large TVs, a lifetime of >30 000 h (>10 years) has become the normal expectation for consumers.

Here we focus on two types of lifetime: storage and operational. To enable a 10-year storage lifetime, according to the analysis−6 g (m2-day)−1 and 1 × 10−5 cm3 (m2-day)−1, respectively. To achieve these values, organic and/or inorganic thin films have been developed to effectively protect the OLED and lengthen its storage lifetime. Meanwhile, it is compatible to flexible substrates and favors a thinner display profile

The next type of lifetime is operational lifetime. Owing to material degradation, OLED luminance will decrease and voltage will increase after long-term drivingT50) can be as long as >80 000 h with a 1000 cd m−2 luminanceT50, half lifetime) with an initial luminance of 1000 nits. However, this is still ~20 × shorter than that of red and green phosphorescent OLEDs

To further enhance the lifetime of the blue OLED, the NTU group has developed new ETL and TTF-EML materials together with an optimized layer structure and double EML structureFigure 10a shows the luminance decay curves of such a blue OLED under different initial luminance values (5000, 10 000, and 15 000 nits). From Figure 10b, the estimated T50 at 1000 nits of this blue OLED is ~56 000 h (~6–7 years)

Power consumption is equally important as other metrics. For LCDs, power consumption consists of two parts: the backlight and driving electronics. The ratio between these two depends on the display size and resolution density. For a 55″ 4K LCD TV, the backlight occupies approximately 90% of the total power consumption. To make full use of the backlight, a dual brightness enhancement film is commonly embedded to recycle mismatched polarized light

The power efficiency of an OLED is generally limited by the extraction efficiency (ηext~20%). To improve the power efficiency, multiple approaches can be used, such as a microlens array, a corrugated structure with a high refractive index substrateFigure 11 shows the power efficiencies of white, green, red and blue phosphorescent as well as blue fluorescent/TTF OLEDs over time. For OLEDs with fluorescent emitters in the 1980s and 1990s, the power efficiency was limited by the IQE, typically <10 lm W−1(Refs. 41, 114, 115, 116, 117, 118). With the incorporation of phosphorescent emitters in the ~2000 s, the power efficiency was significantly improved owing to the materials and device engineering−1 was demonstrated in 2011 (Ref. 127), which showed a >100 × improvement compared with that of the basic two-layer device proposed in 1987 (1.5 lm W−1 in Ref. 41). A white OLED with a power efficiency >100 lm W−1 was also demonstrated, which was comparable to the power efficiency of a LCD backlight. For red and blue OLEDs, their power efficiencies are generally lower than that of the green OLED due to their lower photopic sensitivity function, and there is a tradeoff between color saturation and power efficiency. Note, we separated the performances of blue phosphorescent and fluorescent/TTF OLEDs. For the blue phosphorescent OLEDs, although the power efficiency can be as high as ~80 lm W−1, the operation lifetime is short and color is sky-blue. For display applications, the blue TTF OLED is the favored choice, with an acceptable lifetime and color but a much lower power efficiency (16 lm W−1) than its phosphorescent counterpartFigure 11 shows.

Power efficiency of white, red, green and phosphorescent blue and fluorescent/TTF blue OLEDs over time. Data are compiled from Refs. 41, 45, 114, 115, 116, 117, 118, 119, 120, 121, 122, 123, 124, 125, 126, 127, 128, 129, 130, 131, 132, 133.

To compare the power consumption of LCDs and OLEDs with the same resolution density, the displayed contents should be considered as well. In general, OLEDs are more efficient than LCDs for displaying dark images because black pixels consume little power for an emissive display, while LCDs are more efficient than OLEDs at displaying bright images. Currently, a ~65% average picture level is the intersection point between RGB OLEDs and LCDs

Flexible displays have a long history and have been attempted by many companies, but this technology has only recently begun to see commercial implementations for consumer electronics

In addition to the aforementioned six display metrics, other parameters are equally important. For example, high-resolution density has become a standard for all high-end display devices. Currently, LCD is taking the lead in consumer electronic products. Eight-hundred ppi or even >1000 ppi LCDs have already been demonstrated and commercialized, such as in the Sony 5.5″ 4k Smartphone Xperia Z5 Premium. The resolution of RGB OLEDs is limited by the physical dimension of the fine-pitch shadow mask. To compete with LCDs, most OLED displays use the PenTile RGB subpixel matrix scheme

The viewing angle is another important property that defines the viewing experience at large oblique angles, which is quite critical for multi-viewer applications. OLEDs are self-emissive and have an angular distribution that is much broader than that of LCDs. For instance, at a 30° viewing angle, the OLED brightness only decreases by 30%, whereas the LCD brightness decrease exceeds 50%. To widen an LCD’s viewing angle, three options can be used. (1) Remove the brightness-enhancement film in the backlight system. The tradeoff is decreased on-axis brightness

In addition to brightness, color, grayscale and the CR also vary with the viewing angle, known as color shift and gamma shift. In these aspects, LCDs and OLEDs have different mechanisms. For LCDs, they are induced by the anisotropic property of the LC material, which could be compensated for with uniaxial or biaxial films

Cost is another key factor for consumers. LCDs have been the topic of extensive investigation and investment, whereas OLED technology is emerging and its fabrication yield and capability are still far behind LCDs. As a result, the price of OLEDs is about twice as high as that of LCDs, especially for large displays. As more investment is made in OLEDs and more advanced fabrication technology is developed, such as ink-jet printing

lcd display how it works in stock

When you look at a display device – your phone, your TV, your smartwatch, the screen in your car – what do you see? You see the image. A bright, vivid image on surfaces of all shapes and sizes. Flat, curved, flexible, thinner than ever before.

When you stop and think about what goes into displaying one of these amazing images, you might recognize most are protected by a glass cover. You might even be familiar with display types like LCD or OLED. Yet for many, the recognition stops there. You may see the image on the surface, but rarely think about what creates that image, how it achieves life-like, vibrant color, and the journey it makes to reach our eyes.

If we look deeper, beyond the surface and the cover glass of our devices, we would find one or more layers of ultra-thin, technical glass make such images possible. Each layer with a different purpose, all working together to deliver the beautiful, thin displays we use each and every day. Combined, these layers form what we at Corning call the “glass stack.”

It’s worth looking at the individual layers of the glass stack, since each layer is the result of breakthroughs in glass science, optical physics, and state of the art manufacturing. At the top of the stack, we have the protective cover glass of a mobile device that most consumers have heard of – Corning Gorilla Glass. This cover glass protects and maintains the appearance of the display, and also supports the use of front-facing camer

lcd display how it works in stock

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