make your own lcd panel in stock

The process to take your LCD idea from a concept to having prototype samples in hand is simple and requires just the few steps listed below. (Download PDF)

In many cases, FocusLCDs’ lead time for custom LCD samples is as little as 6-7 weeks after you approve our counter drawings and data sheet. This lead time increases by 4-6 weeks between November to early February due to Chinese New year. Standard production orders for custom displays have a lead time of 10-12 weeks, which can increase by 2-4 weeks during Chinese New year.

Focus Display Solutions offers several LCD technologies. The majority of these displays can be customized to fit your need. Below is a short introduction to each type of LCD.

Thin-Film-Transistor Liquid Crystal Displays (TFTs) are perhaps the most encountered display technology we see daily. Often seen in cell phones, tablets, cameras and countless other devices, this technology offers several hundreds of thousands of colors with a high pixel count to offer supreme visual clarity. In addition, all TFTs are available off the shelf with resistive and capacitive touch panel options.

Character LCDs have been around since the 1950s and are still very common. These displays offer 256 selectable characters and are available with several different font tables to show a variety of languages. They are most commonly known for their ease of programming wide variety of sizes, character arrays and colors.

If you have ever wondered what it took to make your own custom graphic LCD from scratch, this video from [Applied Science] is worth a watch. It’s concise and to the point, while still telling you what you need to know should you be interested in rolling your own. There is also a related video which goes into much more detail about experimenting with LCD technology.

[Applied Science] used microscope slides and parts purchased online to make an LCD that displays a custom graphic when activated. The only step that home experimenters might have trouble following is coating the glass slides with a clear conductive layer, which in the video is done via a process called sputtering to deposit a thin film. You don’t need to do this yourself, though. Pre-coated glass is readily available online. (Search for Indium-Tin Oxide or ‘ITO’ coated glass.)

The LCD consists of a layer of liquid crystal suspended between two layers of conductive glass. An electrical field is used to change the orientation of crystals in the suspension, which modulate the light passing through them. Polarizing filters result in a sharp contrast and therefore a visible image. To show a particular shape, some of the conductive coating is removed from one of the layers in the shape of the desired image. The process [Applied Science] uses to do this is nearly identical to etching a custom PCB.

Parts of LCD technology can be quite hackable. Neither of these videos are brand-new, either. Have any of you taken on the challenge of DIY LCD displays? We’ve seen experiments with electrochromatic glass using old LCD displays, as well as experiments in playing with polarized light to hide secret messages on LCD screens.

In addition to custom LCD displays, we provide custom PCB assemblies and turnkey solutions for products that feature a Displaytech LCD. As a display manufacturer, our engineering and production staff are experienced in handling the design and manufacturing of printed circuit board assemblies for front panels, rack mount equipment, handheld devices and many other products.

Mimo Monitors can create a custom-size LCD monitor to almost any specification. Whether it is a minor modification to an existing design, or by utilizing our extensive experience in the industry, we can almost always build what you need.

Aspect ratio - The ratio of the width of the display to the height. Current televisions are 16:9, Old televisions are 4:3 – 16:9, 16:10 and 4:3 are the most popular. Every other aspect ratio is less popular, but any aspect ratio can be created by resizing a panel.

Viewing Angle - This will depend on the technology of the LCD panel. TN vs. VA vs. IPS. More here (http://www.tnpanel.com/tn-vs-ips-va/) . In general, the better the viewing angle, the more expensive the resulting display. Typical are 150x140, 170x170 and 179x179. Or more commonly wide viewing angle or standard viewing angle.

Brightness or Luminance - It is the level of light emitted by an LCD display monitor. Luminance is reported in nits or cd/m2. They are actually the same thing.  This matters for indoor and outdoor viewing and also if you want to draw people toward the display for advertising. Typical indoor brightness is 150 nits, indoor advertising is 300, bright indoor advertising is 700 and outdoor panels are 1000+

Single Cable –DisplayLink has an advantage that video information, touch information, and power are transmitted over a single USB connection. Read 5 Reasons to Choose a USB Powered Monitor to learn how they can meet your needs.

Touch panel - Optional human interface for interactivity. Typical choices are Display Only, Resistive (4 or 5 wire), and Capacitive touch options. Our blog discusses the advantages and disadvantages of capacitive touchscreens. SAW is another touch technology that is becoming less and less common.

Liquid Crystal Displays or more commonly known as LCDs are one of the most common electronic components which help us interact with an equipment or a device. Most personal portable equipment and even gigantic industrial equipment utilize a custom segment display to display data. For many portable consumer electronics, a segment LCD display is one of the biggest contributors to the overall cost of the device, hence designing a custom segment display can drive the cost down while also utilizing the display area in the most optimum manner. These displays have the lowest cost per piece, low power requirements, and a low tooling fee too.

At first thought, designing a custom segment LCD might look like a Herculean task, but trust me that it is easier than it seems. In this article, we have summarised and compared the display types and available technologies which are required to construct a custom segment LCD. We have also provided a flowchart that can act as a step-by-step guide while you design your own custom LCD. We have also provided the process we followed, a require gathering sheet we used for communicating our needs to the manufacturer, and a few other data and the quotation we received from the manufacturer.

LCD Bias– It denotes the number of different voltage levels used in driving the segments, static drives (explained later in this article) only have 2 voltage levels or 2 bias voltage while multiplex drives have multiple voltage levels. For example, 1/3 will have 4 bias voltages.

LCDs utilizes the light modulating properties of liquid crystals which can be observed by using polarizing filters. Polarizing filters are special materials that have their molecules aligned in the same direction. If the light waves passing through polarisers have the same orientation as the filter, then the molecules of lights are absorbed by the filter, hence reducing the intensity of light passing through it, making it visible.

In Layman’s language, when an electric current is applied to the electrodes, i.e. to the segment line and common line, it twists the Liquid Crystals w.r.t to the polarizing filter, obstructing the light in that particular area as shown in the figure below. Hence, that area becomes darker and prominent.

A custom LCD is important for maximizing the efficiency of the display area by adding custom symbols and characters. It also helps in reducing the cost and improving energy efficiency of the product. A higher number of custom symbols and specified placement of numerical and alphanumerical characters make the display more informative and readable for the user. This makes it look better than the plain old boring displays we get in the market. Furthermore, we can specify the viewing angle, contrast, and other specifications which can increase durability or give a better value for money for our intended usage.  A typical Custom Segment display is shown below, we will also show you how to design and fabricate the same further in the article.

The LCD display doesn’t emit any light of its own, therefore it requires an external source of illumination or reflector to be readable in dark environments.

While designing a custom segment LCD display, we have the leverage of choosing a lot of parameters that affect the final product. From the color of the display to the illumination technique and color of illumination as well as the type of input pins. Some important considerations we need to take while designing a custom 7 segment display are - the type of display, i.e. positive or negative, illumination method, driving technique, polarising type, and connection method. All these design criteria are explained below:

So, which one should you choose? When the displays are to be used in areas with higher ambient light, we should select positive segment LCD display as it has better visibility than negative segment LCD displays without using a backlight.

As we know that LED displays don’t emit any light, hence to illuminate it and make it visible in a dark environment, we can use different methods of illumination. The most common LCD Illumination methods are compared below:

A polarizer film is the most important component of an LCD display, which makes it possible to display characters by controlling the light. There are 3 types of polarizers that can be used in the LCD display, the properties and difference are given below:

If your products need to be used with a switchable backlight, then trans-reflective reflectors are best to be used for front reflectors. If the device has to be used without backlight, then we can select a reflective polarizer for the back-panel as it gives the best contrast ratio.

If your displays have fewer segments, then static LCD drive is preferred as it is easier to control and cheaper to construct, and has a better contrast ratio. But let’s say that if the number of segments in the display are more than 30-40 then a multiplex LCD drive should be preferred as it has multiple common pins, hence reducing the total number of pins required to drive the display.

Choosing a connector type!!! For the prototyping phase or if you need to connect your LCD display on a Microcontroller directly, a pin type connector is the best and most economical option you have. If you need to connect your LCD display in a final product with a high volume of production which also requires to be extremely durable, but at the same time should not take up a lot of space, a Flex type LCD Connector will work best for you

LCDs have limited viewing angles and when seen from an angle they lose contrast and are difficult to be observed.  The viewing angle is defined by the angles perpendicular to the center of the display towards its right, left, up, and down which are denoted by the notations 3:00, 9:00, 12:00, and 6:00 respectively. The viewing angle of LCD can be defined as the angle w.r.t. to the bias angle at which the contrast of segments is legible.

To improve the viewing angle in an LCD, a Bias is incorporated in the design which shifts the nominal viewing angle with an offset. Another technique is to increase the Voltage, it affects the bias angle, making the display crisper when viewed from a direction.

For example, the viewing angle of a TN type TFT LCD is 45-65 degrees. Extra-wide polarising film (EWP) can increase the viewing angle by 10 degrees, using an O film polariser can make the viewing angles 75 degrees but these come at a cost of reduced contrast.

LCD Control chip or LCD driver chips can be mounted on the flex cable, display, or externally on a PCB. The placement of LCD control chip can affect the cost and size of the display. The 2 most common methods of chip placement are-Chip of Board (COB)and Chip on Glass(COG) which are described below:

COG can be used as it is cheaper and makes the assembly process simpler, but if the dimensions are a constraint, then the COB is also a viable option.

We planned to design an air quality monitoring system for which we needed a custom segment LCD panel for an air quality monitoring device. Our product needs to display the following data: 2.5-micron and 10-micron particulate matter (PM) suspended in the air; the units should be in parts per million (PPM). CO2 in the air in PPM along with total volatile organic compounds present in the air in parts per billion (PPB). To make the product more usable, we included time in 24-hour format, Temperature in ºC, Battery status, loudspeaker status, Bluetooth status, and Wi-Fi status. And for some personal touch, we also added how good the air quality in the room is by using 3 different smileys.

We realized that it was impossible to provide all these data in a generic LCD available in the market, thus decided to build a custom LCD for our project.

A step-by-step flowchart is shown below to walk you through each and every step of selecting components and getting your custom segment LCD manufactured.

We started by listing down our requirements and drew a mock-up of the display on paper. After finalizing the placement of all the segments and icons on the prototype sketch of the display, we then decided which all icons and segments have to be kept on for the whole time and which needs to be driven. Realizing that there are too many segments, characters and icons, hence we selected a multiplex drive with 8 common pins which helped us bring down the total pins from an estimated 180 pins to less than 40 pins.

Usually, the displays are mounted at a height of 4.5 feet from the ground, thus the viewing direction was selected to be 12"O clock with an operating frequency of 64Hz. We selected a Transmissive polarizer for the front glass and a reflective polarizer for the rear glass so that the natural light can pass through the front panel and the display can achieve the maximum contrast without the need for backlighting and we opted for the pin type connectors as they are easy for prototyping and are suitable for harsh environment with a lot of vibrations and shocks which best suited our purpose.

We mailed our requirements to multiple LCD manufacturers, (you will find a lot of LCD manufacturers on the Internet). Most LCD manufacturers have competitive pricing, and reply within a week. A sample requirement sheet is shown above which a customer needs to fill to specify all the details to the manufacturer.

This is a sample Custom Segment LCD quotation we got from one of the manufacturers. As you can see, the cost is based on the quantity. Higher the quantity, lower the cost. Apart from the cost per quantity, there is one more component called tooling fees. Tooling fee is a one-time fee charged by the manufacturer. It is for the technical design, support, and customization of the product. Customization of PCB or tooling of LCD can drive the tooling price higher or lower.

A custom segment LCD can help you personalize your product while also saving the overall cost of your product. The whole process will take you around 2-3 months, which will include the designing phase, prototyping phase, and getting your custom segment LCDs delivered to your doorstep. Higher ordering quantity will reduce the cost per piece of each unit, thus driving down the cost of your final product.

Our company specializes in developing solutions that arerenowned across the globe and meet expectations of the most demanding customers. Orient Display can boast incredibly fast order processing - usually it takes us only 4-5 weeks to produce LCD panels and we do our best to deliver your custom display modules, touch screens or TFT and IPS LCD displays within 5-8 weeks. Thanks to being in the business for such a noteworthy period of time, experts working at our display store have gained valuable experience in the automotive, appliances, industrial, marine, medical and consumer electronics industries. We’ve been able to create top-notch, specialized factories that allow us to manufacture quality custom display solutions at attractive prices. Our products comply with standards such as ISO 9001, ISO 14001, QC 080000, ISO/TS 16949 and PPM Process Control. All of this makes us the finest display manufacturer in the market.

Without a shadow of a doubt, Orient Display stands out from other custom display manufacturers. Why? Because we employ 3600 specialists, includingmore than 720 engineers that constantly research available solutions in order to refine strategies that allow us to keep up with the latest technologiesand manufacture the finest displays showing our innovative and creative approach. We continuously strive to improve our skills and stay up to date with the changing world of displays so that we can provide our customers with supreme, cutting-edge solutions that make their lives easier and more enjoyable.

Choosing services offered by Orient Display equals a fair, side-by-side cooperation between the customer and our specialists. In each and every project, we strive to develop the most appropriate concepts and prototypes that allow us to seamlessly deliver satisfactory end-products. Forget about irritating employee turnover - with us, you will always work with a prepared expert informed about your needs.

In a nutshell, Orient Display means 18% of global market share for automotive touch screen displays, emphasis on innovation, flexibility and customer satisfaction.Don"t wait and see for yourself that the game is worth the candle!

One of the things that sets us apart from other touchscreen display manufacturers is the level of customization we offer. Our product portfolio includes a wide range of TFT & Monochrome LCDs, OLED, touch sensor and glass technologies, which we can provide stand-alone or integrated into complete assemblies.

Our custom display, touch and cover lens solutions are used in a variety of end-user applications. For example, our touchscreens are used in many vehicle infotainment systems and dashboard controls. We also provide custom touch displays for popular marine applications such as watercraft navigation screens and fish finders. For consumer electronics, we manufacture custom touchscreen display solutions and smartphone screen protectors. Whether your application will be used in the great outdoors, a construction site, or a hospital operating room, we can build a custom, all-in-one solution for your needs.

Our strength as a custom display company comes from the extensive technical expertise of our engineering team. The approach our engineers take is always based on experience and data-driven decisions that help you find the right solution for your application. In addition, our extensive manufacturing capabilities enable us to deliver quick design cycles, cost-effective solutions, and high-quality products that will meet your specifications even in the harshest conditions. To learn more about what makes us the display manufacturer for your needs, get in touch with us today.

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To resize a LCD is literally to cut the glass, polarizers, circuits and circuit boards to a new size. Years ago, it was thought impossible to preserve the original performance of a previously manufactured LCD once the glass circuits are cut. However, Litemax has done the impossible, over and over again, becoming the world"s leading pioneer and leader in LCD resizing solutions.

Squarepixel series is designed for high brightness with power efficiency LED backlight. It provides LCD panel with specific aspect ratios and sunlight readable for digital signage, public transportation, exhibition hall, department store, and the vending machines.

The spirit of Durapixel indeed lies with its name: durability. Why Durapixel? Commercial-grade LCD displays, due to the competitive pricing structure, are unable to offer more than MTBF of 30,000 hours, which will not be sufficient for any applications that require around-the-clock operations. System designers, integrators and users serious about rugged, industrial displays for demanding environments need to look no further – the unfailingly robust and high-quality Durapixel is the key to each of your success.

UbiPixel, industrial LCDs are used in many professional applications. High bright sunlight readable and low power consumption display technologies offer the highest quality LCDs for specific industrial applications. Our embedded LCD can be manufactured in an open frame, VESA mount, or fully enclosed housing for HMI display, KIOSK, Vending machine, home automation, point-of-sale terminals, digital signage and more. UbiPixel, industrial LCDs are used in many professional applications. High bright sunlight readable and low power consumption display technologies offer the highest quality LCD screen for specific industrial applications. Our embedded LCD can be manufactured in an open frame, VESA mount or fully enclosed housing for HMI display, KIOSK, Vending machine, home automation, point-of-sale terminals, digital signage and more.

Featuring a modular designed, this series can be fitted with a number of modules to expand its base capabilities. On-site maintenance and future upgradability are easier than ever by deploying our panel PCs and monitors.

Litemax rugged panel PCs go beyond that of the standard industrial panel computes with elegant, full IP68/65-rated construction, powerful performance and flexible mounting options making it ideal for harsh environments and demanding applications, such as machine controller, command centers, and fast, efficient computing.

The Litemax ITRP series is fanless Passenger Information System, It features stretched LCD display, with high brightness to ensure easy readability even in light-insufficient environments. It serves as a reliable platform to provide passenger information on wide versatility of vehicles, such as bus and trams.

The new Intel® Smart Kiosk Module (Intel® SKM) is a revolutionary solution that makes it easier to scale and maintain interactive kiosks, which are increasingly being used by businesses and governments worldwide to offer customers around-the-clock access to information and services.As the market for interactive kiosks increases, so does the demand for smarter multi-function kiosks with advanced capabilities such as workload consolidation, artificial intelligence, smartphone and social media integration, 5G connectivity, telepresence, remote manageability, and data analytics.

LITEMAX AD Board is with high speed Analog/ Digital conversion and minimal programming. A wide variety of computer interfaces are available in your choice.

Many Apple products use liquid crystal displays (LCD). LCD technology uses rows and columns of addressable points (pixels) that render text and images on the screen. Each pixel has three separate subpixels—red, green and blue—that allow an image to render in full color. Each subpixel has a corresponding transistor responsible for turning that subpixel on and off.

Depending on the display size, there can be thousands or millions of subpixels on the LCD panel. For example, the LCD panel used in the iMac (Retina 5K, 27-inch, 2019) has a display resolution of 5120 x 2880, which means there are over 14.7 million pixels. Each pixel is made up of a red, a green, and a blue subpixel, resulting in over 44 million individual picture elements on the 27-inch display. Occasionally, a transistor may not work perfectly, which results in the affected subpixel remaining off (dark) or on (bright). With the millions of subpixels on a display, it is possible to have a low number of such transistors on an LCD. In some cases a small piece of dust or other foreign material may appear to be a pixel anomaly. Apple strives to use the highest quality LCD panels in its products, however pixel anomalies can occur in a small percentage of panels.

In many cases pixel anomalies are caused by a piece of foreign material that is trapped somewhere in the display or on the front surface of the glass panel. Foreign material is typically irregular in shape and is usually most noticeable when viewed against a white background. Foreign material that is on the front surface of the glass panel can be easily removed using a lint free cloth. Foreign material that is trapped within the screen must be removed by an Apple Authorized Service Provider or Apple Retail Store.

If you are concerned about pixel anomalies on your display, take your Apple product in for closer examination at an Apple Store, Apple Authorized Service Provider, or an Independent Repair Provider. There may be a charge for the evaluation. Genuine Apple parts are also available for out-of-warranty repairs through Self Service Repair.*

When it comes to selling your product, retail displays are a key marketing strategy. More than half our brain is dedicated to interpreting visual stimuli which is why it’s so important to invest in a successful display. With the influx of technology, we are constantly processing information, so your brand needs to stand out. How your product is displayed in store, showroom, or tradeshow directly impacts revenue and brand identity.

Our custom displays are 100% tailored to your product, branding, and mission. We don’t recycle our designs or reuse the same template over and over. At Dimensional Design, we research your product and competitors to create unique experiences for your customers.

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LCD display screens are everywhere. You probably own one or more devices with an LCD display screen at home and at work. This includes your TV, computer monitor, watches, clocks, smartphones, and even calculators.

But have you ever wondered about how your LCD display screen works, its lifespan, components, and how it holds up to other emerging display technologies today?

Knowing all these things about your LCD display lets you appreciate your screen all the more. Caring for your device becomes easier when you’re armed with this knowledge.

LCD display screens make use of Liquid Crystal Display technology. The screen is embedded with liquid crystals, a substance that has properties in between a conventional liquid and a solid crystal. Liquid crystals can flow, but their molecules carry a crystal-like solid orientation.

Liquid crystals are responsible for producing an image flashed onto the LCD screen. They don’t emit light, though. Backlights are used to illuminate these crystals.

Now, in LCD displays, pixels are regulated by using liquid crystals for rotating polarized light. Polarized light denotes light waves with vibrations occurring in a single plane. In LCDs, this is achieved by using polarized layers.

A single LCD contains millions of pixels, nematic liquid crystals, polarizing filters, and transistors. They all work together to create images on the screen.

Most LCD monitors have a lifespan ranging from 30,000 to 60,000 hours. That’s equivalent to 5-7 years using the monitor for 24 hours per day. It could also translate to 10-20 years with running the monitor for 8 hours a day, 5 days a week.

The backlight’s life expectancy is the biggest factor in determining the LCD display lifespan. It’s because liquid crystals do not give off light from themselves. The liquid crystals depend on the backlight for illuminating them. Hence, the LCD screen wears off when the backlights dim as it reaches its maximum lifespan.

The backlight serves as the illuminator of the entire LCD display device. Without a backlight, the LCD device remains darkened and hard to use. Backlights are installed directly behind the LCD panel to lighten up the display.

Simple devices such as pocket calculators don’t use a backlight for their LCD screens. Users rely on natural light to see the numbers displayed on such calculators. However, the majority of modern LCD screens such as televisions, computer monitors, smartphones, aviation screen panels, outdoor signages, and medical monitoring devices use backlights as their internal light source.

This type of backlight is the most popular and widely-used light source for LCDs today. Light-emitting diodes are semiconductors that emit light once electric current flows into it. Particles carrying the electric current are called electrons holes. These combine with electrons in the semiconductor, releasing photons (light particles).

White LED (WLED)– The LCD panel’s rear side is lit up with several white-colored LEDs. A diffuser is set in front of the LEDs to help evenly smooth out the light throughout the screen. Some computer monitors and large-screen LCD TVs use this LED technology.

ELP uses electroluminescent materials such as colored phosphors instead of heat to create light. This material is placed in between two conductor layers. The material emits light as a result of an electric current flowing through it. ELPs are mostly used in small LCD screens.

HCFL backlights have filaments that need to be heated to excite mercury atoms, cause the current to flow, and ultimately emit light. HCFLs are often used in LCD equipment such as medical devices, custom task-oriented lamps, scanners, and outdoor LCD signs.

Liquid crystals are the heart of an LCD display. This unique substance flows like a liquid but retains many characteristics of solid crystals. They have long and cylindrical-shaped molecules that can twist when changes in molecular orientation happen.

Different liquid crystal families are used in LCD displays. One requirement of such liquids is to exhibit mutual attraction. Also, the molecules in the liquid crystal need to be anisotropic. This means that the liquid crystal molecules have that average structural order along a molecular axis.

The nematic phase is characterized by the crystal molecules freely moving around the liquid. However, these molecules point themselves to one direction only, making it unique from pure liquid molecules. Nematic liquid crystals are the most common liquid used in LCD screens.

Also known as the chiral nematic phase, the cholesteric phase happens when the liquid crystal molecules align themselves at a slight angle to each other. The molecules become stacked in very thin layers as well. The cholesteric phase also allows molecules to change color from exposure to different temperatures.

Color filters are found in between the liquid crystals. These filters determine whether the pixel shows red, green, or blue colors when activated. The filters work by independently controlling the pixel’s red, green, and blue sub-pixels. With this, the LCD screen can reproduce all possible colors found in the color space.

An LCD cell is made up of two polarizing filters. They enclose the LCD display and color filters. One polarizing filter is located in front of the backlight and is horizontal in orientation. The other one is found just beneath the pixel in front and is vertical in orientation. Polarizing filters are typically made of transparent crystals or glass substrates.

The role of polarizing filters is to control which light patterns can pass through the LCD screen. Without these filters, visual images generated by the LCD panel will have a poor contrast ratio and an inferior quality image.

Now, light emitted by your panel’s backlight source enters the first horizontal polarizing filter. It then passes through the liquid crystals. The polarized light vibrates vertically if the liquid crystals are in a twisted state. Hence, these light waves can then pass through the second vertical polarizing filter. The pixel on the screen turns on and is illuminated properly.

Meanwhile, if the LCD display is arranged in a straightened way, the horizontal light waves that came from the first polarizing filter will be blocked from entering the vertical polarizing filter. The pixel is then turned off and no light illuminates it.

TFTs are responsible for providing electrical voltage to the LCD display. Each screen pixel has a corresponding transistor, enabling the pixels to easily be controlled in unison through changes in electrical current.

Using TFTs requires less charge and less power to operate the LCD display screen successfully. TFT use also leads to sharper images because each pixel has its own transistor controlling it. The charge given to a certain pixel can be actively maintained even if the screen is refreshed to display another image.

That’s all the basic information you need to know about LCD display screens. Now, you know how an LCD screen works, its possible lifespan, its components, and how it compares to other display technologies.

Armed with this information, you can better appreciate and take care of your LCD display devices. And in case you’re planning to add display devices to your business, the information you’ve learned will help you make educated choices regarding the display technologies you’ll utilize.