define tft display manufacturer
A thin-film-transistor liquid-crystal display (TFT LCD) is a variant of a liquid-crystal display that uses thin-film-transistor technologyactive matrix LCD, in contrast to passive matrix LCDs or simple, direct-driven (i.e. with segments directly connected to electronics outside the LCD) LCDs with a few segments.
In February 1957, John Wallmark of RCA filed a patent for a thin film MOSFET. Paul K. Weimer, also of RCA implemented Wallmark"s ideas and developed the thin-film transistor (TFT) in 1962, a type of MOSFET distinct from the standard bulk MOSFET. It was made with thin films of cadmium selenide and cadmium sulfide. The idea of a TFT-based liquid-crystal display (LCD) was conceived by Bernard Lechner of RCA Laboratories in 1968. In 1971, Lechner, F. J. Marlowe, E. O. Nester and J. Tults demonstrated a 2-by-18 matrix display driven by a hybrid circuit using the dynamic scattering mode of LCDs.T. Peter Brody, J. A. Asars and G. D. Dixon at Westinghouse Research Laboratories developed a CdSe (cadmium selenide) TFT, which they used to demonstrate the first CdSe thin-film-transistor liquid-crystal display (TFT LCD).active-matrix liquid-crystal display (AM LCD) using CdSe TFTs in 1974, and then Brody coined the term "active matrix" in 1975.high-resolution and high-quality electronic visual display devices use TFT-based active matrix displays.
The liquid crystal displays used in calculators and other devices with similarly simple displays have direct-driven image elements, and therefore a voltage can be easily applied across just one segment of these types of displays without interfering with the other segments. This would be impractical for a large display, because it would have a large number of (color) picture elements (pixels), and thus it would require millions of connections, both top and bottom for each one of the three colors (red, green and blue) of every pixel. To avoid this issue, the pixels are addressed in rows and columns, reducing the connection count from millions down to thousands. The column and row wires attach to transistor switches, one for each pixel. The one-way current passing characteristic of the transistor prevents the charge that is being applied to each pixel from being drained between refreshes to a display"s image. Each pixel is a small capacitor with a layer of insulating liquid crystal sandwiched between transparent conductive ITO layers.
The circuit layout process of a TFT-LCD is very similar to that of semiconductor products. However, rather than fabricating the transistors from silicon, that is formed into a crystalline silicon wafer, they are made from a thin film of amorphous silicon that is deposited on a glass panel. The silicon layer for TFT-LCDs is typically deposited using the PECVD process.
Polycrystalline silicon is sometimes used in displays requiring higher TFT performance. Examples include small high-resolution displays such as those found in projectors or viewfinders. Amorphous silicon-based TFTs are by far the most common, due to their lower production cost, whereas polycrystalline silicon TFTs are more costly and much more difficult to produce.
The twisted nematic display is one of the oldest and frequently cheapest kind of LCD display technologies available. TN displays benefit from fast pixel response times and less smearing than other LCD display technology, but suffer from poor color reproduction and limited viewing angles, especially in the vertical direction. Colors will shift, potentially to the point of completely inverting, when viewed at an angle that is not perpendicular to the display. Modern, high end consumer products have developed methods to overcome the technology"s shortcomings, such as RTC (Response Time Compensation / Overdrive) technologies. Modern TN displays can look significantly better than older TN displays from decades earlier, but overall TN has inferior viewing angles and poor color in comparison to other technology.
Most TN panels can represent colors using only six bits per RGB channel, or 18 bit in total, and are unable to display the 16.7 million color shades (24-bit truecolor) that are available using 24-bit color. Instead, these panels display interpolated 24-bit color using a dithering method that combines adjacent pixels to simulate the desired shade. They can also use a form of temporal dithering called Frame Rate Control (FRC), which cycles between different shades with each new frame to simulate an intermediate shade. Such 18 bit panels with dithering are sometimes advertised as having "16.2 million colors". These color simulation methods are noticeable to many people and highly bothersome to some.gamut (often referred to as a percentage of the NTSC 1953 color gamut) are also due to backlighting technology. It is not uncommon for older displays to range from 10% to 26% of the NTSC color gamut, whereas other kind of displays, utilizing more complicated CCFL or LED phosphor formulations or RGB LED backlights, may extend past 100% of the NTSC color gamut, a difference quite perceivable by the human eye.
In 2004, Hydis Technologies Co., Ltd licensed its AFFS patent to Japan"s Hitachi Displays. Hitachi is using AFFS to manufacture high end panels in their product line. In 2006, Hydis also licensed its AFFS to Sanyo Epson Imaging Devices Corporation.
A technology developed by Samsung is Super PLS, which bears similarities to IPS panels, has wider viewing angles, better image quality, increased brightness, and lower production costs. PLS technology debuted in the PC display market with the release of the Samsung S27A850 and S24A850 monitors in September 2011.
TFT dual-transistor pixel or cell technology is a reflective-display technology for use in very-low-power-consumption applications such as electronic shelf labels (ESL), digital watches, or metering. DTP involves adding a secondary transistor gate in the single TFT cell to maintain the display of a pixel during a period of 1s without loss of image or without degrading the TFT transistors over time. By slowing the refresh rate of the standard frequency from 60 Hz to 1 Hz, DTP claims to increase the power efficiency by multiple orders of magnitude.
Due to the very high cost of building TFT factories, there are few major OEM panel vendors for large display panels. The glass panel suppliers are as follows:
External consumer display devices like a TFT LCD feature one or more analog VGA, DVI, HDMI, or DisplayPort interface, with many featuring a selection of these interfaces. Inside external display devices there is a controller board that will convert the video signal using color mapping and image scaling usually employing the discrete cosine transform (DCT) in order to convert any video source like CVBS, VGA, DVI, HDMI, etc. into digital RGB at the native resolution of the display panel. In a laptop the graphics chip will directly produce a signal suitable for connection to the built-in TFT display. A control mechanism for the backlight is usually included on the same controller board.
The low level interface of STN, DSTN, or TFT display panels use either single ended TTL 5 V signal for older displays or TTL 3.3 V for slightly newer displays that transmits the pixel clock, horizontal sync, vertical sync, digital red, digital green, digital blue in parallel. Some models (for example the AT070TN92) also feature input/display enable, horizontal scan direction and vertical scan direction signals.
New and large (>15") TFT displays often use LVDS signaling that transmits the same contents as the parallel interface (Hsync, Vsync, RGB) but will put control and RGB bits into a number of serial transmission lines synchronized to a clock whose rate is equal to the pixel rate. LVDS transmits seven bits per clock per data line, with six bits being data and one bit used to signal if the other six bits need to be inverted in order to maintain DC balance. Low-cost TFT displays often have three data lines and therefore only directly support 18 bits per pixel. Upscale displays have four or five data lines to support 24 bits per pixel (truecolor) or 30 bits per pixel respectively. Panel manufacturers are slowly replacing LVDS with Internal DisplayPort and Embedded DisplayPort, which allow sixfold reduction of the number of differential pairs.
The bare display panel will only accept a digital video signal at the resolution determined by the panel pixel matrix designed at manufacture. Some screen panels will ignore the LSB bits of the color information to present a consistent interface (8 bit -> 6 bit/color x3).
With analogue signals like VGA, the display controller also needs to perform a high speed analog to digital conversion. With digital input signals like DVI or HDMI some simple reordering of the bits is needed before feeding it to the rescaler if the input resolution doesn"t match the display panel resolution.
Kawamoto, H. (2012). "The Inventors of TFT Active-Matrix LCD Receive the 2011 IEEE Nishizawa Medal". Journal of Display Technology. 8 (1): 3–4. Bibcode:2012JDisT...8....3K. doi:10.1109/JDT.2011.2177740. ISSN 1551-319X.
Brody, T. Peter; Asars, J. A.; Dixon, G. D. (November 1973). "A 6 × 6 inch 20 lines-per-inch liquid-crystal display panel". 20 (11): 995–1001. Bibcode:1973ITED...20..995B. doi:10.1109/T-ED.1973.17780. ISSN 0018-9383.
K. H. Lee; H. Y. Kim; K. H. Park; S. J. Jang; I. C. Park & J. Y. Lee (June 2006). "A Novel Outdoor Readability of Portable TFT-LCD with AFFS Technology". SID Symposium Digest of Technical Papers. AIP. 37 (1): 1079–82. doi:10.1889/1.2433159. S2CID 129569963.
Kim, Sae-Bom; Kim, Woong-Ki; Chounlamany, Vanseng; Seo, Jaehwan; Yoo, Jisu; Jo, Hun-Je; Jung, Jinho (15 August 2012). "Identification of multi-level toxicity of liquid crystal display wastewater toward Daphnia magna and Moina macrocopa". Journal of Hazardous Materials. Seoul, Korea; Laos, Lao. 227–228: 327–333. doi:10.1016/j.jhazmat.2012.05.059. PMID 22677053.
1971 – Lechner, F. J. Marlowe, E. O. Nester, and J. Tults demonstrated a 2-by-18 matrix display driven by a hybrid circuit using the dynamic scattering mode of LCDs
2020 – TFT LCD display technology dominants the display market now. Within the last 20 years, it has wiped out the market of CRT (cathode-ray tube) and Plasma. The only challenges are OLED (organic light-emitting diode)and Micro LED (Maybe, still in lab).
TFT LCD Display (Thin-Film-Transistor Liquid Crystal Display) technology has a sandwich-like structure with liquid crystal material filled between two glass plates. Two polarizer filters, color filters (RGB, red/green/blue) and two alignment layers determine exactly the amount of light is allowed to pass and which colors are created.
Each pixel in an active matrix is paired with a transistor that includes a capacitor which gives each sub-pixel the ability to retain its charge, instead of requiring an electrical charge sent each time it needed to be changed. The TFT layer controls light flow a color filter displays the color and a top layer houses your visible screen.
Utilizing an electrical charge that causes the liquid crystal material to change their molecular structure allowing various wavelengths of backlight to “pass-through”. The active matrix of the TFT display is in constant flux and changes or refreshes rapidly depending upon the incoming signal from the control device.
The pixels of TFT displays are determined by the underlying density (resolution) of the color matrix and TFT layout. The more pixels the higher detail is available.Available screen size, power consumption, resolution, interface (how to connect) define the TFT displays.
The pixels of TFT displays are determined by the underlying density (resolution) of the color matrix and TFT layout. The more pixels the higher detail is available. Available screen size, power consumption, resolution, interface (how to connect) define the TFT displays.
The TFT screen itself can’t emit light like OLED display, it has to be used with a back-light of white bright light to generate the picture. Newer panels utilize LED backlight (light emitting diodes) to generate their light and therefore utilize less power and require less depth by design.
A TFT is a type of transistor used in active-matrix LCD screens. TFT LCD screens use a separate transistor to control each pixel in the display. They allow the electrical current that controls each pixel to turn on and off quickly, which decreases response time and makes on-screen motion smoother. TFT LCDs are often used as computer monitors, televisions, mobile phone screens, and other flat-panel color displays.
The name "Thin Film Transistor" is derived from the manufacturing process. The manufacturer first applies thin films of a semiconductor (like amorphous silicon) and dielectric materials to a flat, non-conductive surface (like glass). Unneeded silicon is etched away, leaving only a grid of transistors and the transparent glass surface. These transistor panels are thin enough to fit between a polarized backlight and the layer of liquid crystals. These transistors apply an electrical current to the liquid crystals, altering their arrangement to block light in certain ways. The light then passes through other layers of the screen, including a color filter and polarized light filter, to display the final image.
Not all TFT LCD screens are made the same. There are several types of TFT panels, made by distinct methods, and with different performance characteristics. The two most common types are TN and IPS.
Twisted Nematic (TN) panels contain liquid crystals that twist as an electric current is applied. As the crystals twist, they allow varying amounts of polarized light to pass through. TN panels are the easiest type of TFT LCD to produce and offer the quickest response times. However, TN panels don"t display colors as accurately as other types of panels, particularly when viewed at an angle.
TFT stands for thin-film transistor, which means that each pixel in the device has a thin-film transistor attached to it. Transistors are activated by electrical currents that make contact with the pixels to produce impeccable image quality on the screen. Here are some important features of TFT displays.Excellent Colour Display.Top notch colour contrast, clarity, and brightness settings that can be adjusted to accommodate specific application requirements.Extended Half-Life.TFT displays boast a much higher half-life than their LED counterparts and they also come in a variety of size configurations that can impact the device’s half-life depending on usage and other factors.TFT displays can have either resistive or capacitive touch panels.Resistive is usually the standard because it comes at a lower price point, but you can also opt for capacitive which is compatible with most modern smartphones and other devices.TFT displays offer exceptional aspect ratio control.Aspect ratio control contributes to better image clarity and quality by mapping out the number of pixels that are in the source image compared to the resolution pixels on the screen.Monitor ghosting doesn’t occur on TFT displays.This is when a moving image or object has blurry pixels following it across the screen, resembling a ghost.
TFT displays are incredibly versatile.The offer a number of different interface options that are compatible with various devices and accommodate the technical capabilities of all users.
There are two main types of TFT LCD displays:· Twisted nematic TFT LCDs are an older model. They have limited colour options and use 6 bits per each blue, red, and green channel.
In-plane switching TFT LCDs are a newer model. Originally introduced in the 1990s by Hitachi, in-plane switching TFT LCDs consist of moving liquid pixels that move in contrast or opposite the plane of the display, rather than alongside it.
The type of TFT LCD monitor or industrial display you choose to purchase will depend on the specifications of your application or project. Here are a few important factors to consider when selecting an appropriate TFT LCD display technology:Life expectancy/battery life.Depending on the length of ongoing use and the duration of your project, you’re going to want to choose a device that can last a long time while maintaining quality usage.
Image clarity.Some TFT displays feature infrared touchscreens, while others are layered. The former is preferable, especially in poor lighting conditions or for outdoor and industrial applications, because there’s no overlay and therefore no obstructions to light emittance.
The environmental conditions make a difference in operation and image clarity. When choosing a TFT for outdoor or industrial applications, be sure to choose one that can withstand various environmental elements like dust, wind, moisture, dirt, and even sunlight.
As a leading manufacturer and distributor of high-quality digital displays in North America, Nauticomp Inc. can provide custom TFT LCD monitor solutions that are suitable for a multitude of industrial and commercial indoor and outdoor applications. Contact us today to learn more.
A thin-film transistor liquid crystal display (TFT LCD) is a type of liquid crystal display (LCD) that makes use of thin-film transistor technology in order to improve qualities such as contrast and addressability. TFT technology means that an individual transistor is used to drive each individual pixel, allowing for faster response times.
Thin-film transistor liquid crystal display technology uses "field-effect" transistors, which are built by layering thin films on a glass substrate, hence the name. This technique is commonly used for creating microprocessors. The TFT in the LCD controls individual pixels in the display by setting the level of the electric field across the three liquid crystal capacitors (one for each sub-pixel of red, green and blue) in the pixel in order to control the polarization of the crystal material. The amount of polarization in the crystal determines the amount of light that reaches the color filter from the backlight. Because of this ability to directly and quickly control each pixel, TFT is also called active-matrix LCD technology.
TFT is a Thin Film Transistor, TFT refers to each LCD liquid crystal display pixels that are driven by integration in the behind of the Thin Film Transistor. Therefore, the TFT-type display has the advantages of high responsiveness, high brightness, and high contrast, and its display effect is close to that of CRT display, TFT-LCD is one of the most liquid crystal displays.TFT display is also a kind of active-matrix liquid crystal display equipment. TFT-LCD is one of the best LCD color displays, TFT-LCD has the advantages of fine and vivid image, lightweight, low power consumption, and good environmental protection performance, widely used in TV, laptop, mobile phone, monitor, medical beauty, and other equipment.
Unlike TN, TFT displays are “backlit” – the imaginary light path is not from top to bottom, as in TN, but from bottom to top. In this way, a special light tube is set on the back of the liquid crystal, and the light source shines upward through the lower polarizer. Since the upper and lower interlayer electrodes are changed into FET electrodes and common electrodes, the performance of liquid crystal molecules will also change when the FET electrode is switched on. The display purpose can be achieved through shading and light transmission, and the response time is greatly improved to about 80ms.TFT is commonly known as “true color” because it has higher contrast and richer colors than TN-LCD, and the screen updates faster.
The main feature of TFT-LCD, as opposed to TN, is one semiconductor switch per pixel. Because each pixel can be directly controlled by point pulses. Therefore, each node is relatively independent and can be controlled continuously. Such a design method not only improves the response speed of the display screen but also can accurately control the display grayscale, which is why TFT color is more realistic than DSTN.
The TFT panel is cut from a larger substrate. LCD products also have a large array of transistors to control the three primary colors, and current manufacturing technology is difficult to ensure that tens or even hundreds of millions of transistors on a large substrate are without a single problem. If there is a problem with one of the transistors, then the corresponding color of the corresponding point of the transistor will go wrong (only a certain fixed color can be displayed), and this point is commonly called “bad point”. The probability of bad spots is not fixed in position, so a substrate is likely to be wasted a lot. Generally, LCD requires that the bad point is less than 5, and some large manufacturers have narrowed the standard to 3, or even 0, which will reduce the yield rate. Some smaller manufacturers expand the bad points, which naturally reduces costs and quality, which is one reason why some manufacturers have been able to slash prices.
Although there are many manufacturers capable of producing LCDs, there are only a handful of manufacturers capable of producing TFT panels.ACER, as a well-known enterprise in the IT industry, is quite powerful. Although IT does not have the ability to produce TFT panels by itself,
The display sets the electron, the communication and the information processing technology in one body, is considered as the electron industry after the 20th-century microelectronics, the computer another important development opportunity.
With the rapid development of science and technology, a revolution is taking place in display technology. After more than 20 years of research, competition, and development, the flat-panel display has entered the role and become the mainstream of display products in the new century. There are four types of flat-panel displays with the most fierce competition:
The principle of field emission flat display is similar to that of CRT, which only has one to three electron guns and up to six. The field emission display adopts an electron gun array (electron emission micro tip array, such as diamond film tip cone), and the display with a resolution of VGA (640×480×3) needs 921,600 electron emission micro tips with uniform performance.
Glow plasma display are through small vacuum plasma discharge excitation discharge cavity light-emitting materials, luminous effect, and low power consumption is its shortcomings (only 1.2 lm/W, and lamp luminous efficiency more than 80 lm/W, 6 watts per square inch display area), but in 102 ~ 152 cm diagonal field of the large-screen display has a strong competitive advantage.
The semiconductor light-emitting diode (LED) display scheme, due to the successful development of GaN blue light-emitting diode, has won absolute control over the market of the video display with very large screens, but this kind of display is only suitable for large outdoor displays, and video display with a small and medium screen does not have its market.
Special TFT – LCD, LCD flat panel display, is the only one in the brightness, contrast, such as power, life, volume and weight of integrated performance to catch up with and surpass that of the CRT display device, it features good performance, large-scale production, a high degree of automation, low cost of raw materials, the vast development space, will quickly become the mainstream product of the new century, is one of the highlights of the 21st-century global economic growth.
TFT-LCD, which USES liquid crystal as the excellent characteristic of the light valve, divides the luminous display device into two parts, namely the light source and the control of the light source. As a light source, no matter from luminous efficiency, full color, or life, has achieved brilliant results, but also in continuous deepening. Since the invention of the LCD, the backlight has been continuously improved, from monochrome to color, from thick to thin, from side fluorescent lamps to flat fluorescent lamps. The latest achievements in light sources will provide a new backlight for LCD. With the progress of light source technology, there will be newer and better light sources and LCD applications. Is the control of the light source, the rest of the large scale integrated circuit technology and semiconductor technology transplanted, successfully developed the thin film transistor (TFT) production technology, implements the matrix addressing the control of the liquid crystal light valve, solved the LCD light valve and the controller, so that the advantages of liquid crystal display (LCD).
The TFT thin-film transistor (matrix) — which “actively” controls individual pixels on the screen — is the origin of the so-called active matrix TFT.So how exactly do images come about? The basic principle is simple: a display screen consists of a number of pixels that can emit light of any color, and controlling each pixel to display a corresponding color does the trick. In TFT LCD, backlight technology is generally adopted. In order to accurately control the color and brightness of each pixel, a switch similar to a shutter needs to be installed after each pixel. When the “shutter” is opened, light can come through, but when the “shutter” is closed, light cannot come through.
Of course, it’s not as simple technically as that. Liquid Crystal Display USES the properties of Liquid crystals (Liquid when heated and solid when cooled)
Liquid crystal displays (LCDs) are filamentous, and their molecular structure changes as the environment change, giving them different physical properties — allowing light to pass through or block it — in the case of louvers.
You know the three primary colors, so each pixel on the display needs to be made up of three similar basic components described above, which control the red, green, and blue colors respectively.
TFT color filter is divided into red, green, and blue according to the color, which is successively arranged on the glass substrate to form a group (dot pitch) corresponding to a pixel. Each monochrome filter is called a sub-pixel. That said, if a TFT display supports a maximum resolution of 1280×1024, it needs at least 1280×3×1024 sub-pixels and transistors. For a 15-inch TFT display (1024 x 768), a pixel is about 0.0188 inches.
As you know, pixels are critical to a display, and the smaller each pixel, the larger the maximum possible resolution of the display. But because of the physical limitations of transistors, the TFT is roughly 0.0117 inches (0.297mm) per pixel, so the maximum resolution for a 15-inch display is 1,280 by 1,024.[1]
TFT technology is the basis of liquid crystal (LC), inorganic and organic thin-film electroluminescence (EL and OEL) flat panel displays.TFT is a kind of film necessary for manufacturing circuits formed by sputtering and chemical deposition process on the non-single wafers such as glass or plastic substrate, and large-scale semiconductor integrated circuit (LSIC) is produced by processing of the film. Using non-single-crystal substrate can greatly reduce the cost, which is the extension of traditional LSI to large-area, multi-function, and low-cost direction.
The first generation of large-area glass substrate (300mm×400mm) TFT-LCD production line was put into production in the early 1990s. By the first half of 2000, the area of glass substrate has been expanded to 680mm×880mm), and the recent 950mm×1200mm glass substrate will also be put into operation. In principle, there is no area limit.
The 1.3-inch TFT chip used for liquid crystal projection has a resolution of one million pixels in XGA.The resolution of the SXGA (1280×1024) 16.1-inch TFT array amorphous silicon film thickness is only 50nm, and the TAB ON GLASS and SYSTEM ON GLASS technology, its IC integration, requirements for equipment and supply technology, technical difficulty than the traditional LSI.
TFT was first used as a matrix location circuit to improve the optical valve characteristics of liquid crystals. For high-resolution displays, the accurate control of object elements is realized through voltage adjustment in the range of 0-6v (its typical value is 0.2 to 4V), thus making it possible for LCD to achieve a high-quality high-resolution display.TFT-LCD is the first flat panel display in human history to surpass CRT in display quality. Now people are starting to integrate the drive IC into the glass substrate, and the whole TFT will be more powerful than traditional large-scale semiconductor integrated circuits.
Low voltage applications, low drive voltage, solid use safety, and reliability improvement; Flat, light, and thin, saving a lot of raw materials and space; Low power consumption, its power consumption is about one-tenth of the CRT display, reflective TFT-LCD is only about one percent of the CRT, saving a lot of energy; TFT-LCD products also have specifications, models, size series, variety, convenient and flexible use, maintenance, update, upgrade easy, long service life and many other characteristics. The display range covers the application range of all monitors from 1 inch to 40 inches and the large projection plane, which is a full-size display terminal; Display quality from the simplest monochrome character graphics to high resolution, high color fidelity, high brightness, high contrast, the high response speed of various specifications of video display; Display mode has direct vision type, projection type, perspective type, and reflection type.
No radiation, no flicker, no harm to the user’s health. In particular, the appearance of TFT-LCD electronic books and periodicals will bring mankind into the era of a paperless office and paperless printing, and trigger the revolution of human learning, communication, and recording civilization.
The temperature range from -20℃ to +50℃ can be used normally, and the low temperature working temperature of TFT-LCD after temperature reinforcement can reach -80 ℃. It can be used as a mobile terminal display, desktop terminal display, and large screen projection TV. It is a full-size video display terminal with excellent performance.
TFT-LCD was invented in 1960 and successfully commercialized as a notebook computer panel in 1991 after continuous improvement, thus entering the TFT-LCD generation.
Simply put, the basic structure of the TFT-LCD panel is a layer of liquid crystal sandwiched between two glass substrates. The front TFT display panel is coated with a color filter, and the back TFT display panel is coated with a thin film transistor (TFT). When a voltage is applied to the transistor, the liquid crystal turns and light passes through the liquid crystal to create a pixel on the front panel. The backlight module is responsible for providing the light source after the TFT-Array panel. Color filters give each pigment a specific color. The combination of each different color pixel gives you an image of the front of the panel.
The TFT panel is composed of millions of TFT devices and ITO (In TI Oxide, a transparent conductive metal) regions arranged like a matrix, and the so-called Array refers to the region of millions of TFT devices arranged neatly, which is the panel display area. The figure below shows the structure of a TFT pixel.
No matter how the design of TFT display board changes or how the manufacturing process is simplified, its structure must have a TFT device and control liquid crystal region (if the light source is penetration-type LCD, the control liquid crystal region is ITO; but for reflective LCD, the metal with high reflection rate is used, such as Al).
The TFT device is a switch, whose function is to control the number of electrons flowing into the ITO region. When the number of electrons flowing into the ITO region reaches the desired value, the TFT device is turned off. At this time, the entire electrons are kept in the ITO region.
The figure above shows the time changes specified at each pixel point. G1 is continuously selected to be turned on by the driver IC from T1 to TN so that the source-driven IC charges TFT pixels on G1 in the order of D1, D2, and Dn. When TN +1, gATE-driven IC is selected G2 again, and source-driven IC is selected sequentially from D1.
Many people don’t understand the differences between generations of TFT-LCD plants, but the principle is quite simple. The main difference between generations of plants is in the size of glass substrates, which are products cut from large glass substrates. Newer plants have larger glass substrates that can be cut to increase productivity and reduce costs, or to produce larger panels (such as TFT display LCD TV panels).
The TFT-LCD industry first emerged in Japan in the 1990s, when a process was designed and built in the country. The first-generation glass substrate is about 30 X 40 cm in size, about the size of a full-size magazine, and can be made into a 15-inch panel. By the time Acer Technology (which was later merged with Unioptronics to become AU Optronics) entered the industry in 1996, the technology had advanced to A 3.5 generation plant (G3.5) with glass substrate size of about 60 X 72 cm.Au Optronics has evolved to a sixth-generation factory (G6) process where the G6 glass substrate measures 150 X 185 cm, the size of a double bed. One G6 glass substrate can cut 30 15-inch panels, compared with the G3.5 which can cut 4 panels and G1 which can only cut one 15-inch panel, the production capacity of the sixth generation factory is enlarged, and the relative cost is reduced. In addition, the large size of the G6 glass substrate can be cut into large-sized panels, which can produce eight 32-inch LCD TV panels, increasing the diversity of panel applications. Therefore, the global TFT LCD manufacturers are all invested in the new generation of plant manufacturing technology.
The TRANSISTor-LCD is an acronym for thin-film TFT Display. Simply put, TFT-LCD panels can be seen as two glass substrates sandwiched between a layer of liquid crystal. The upper glass substrate is connected to a Color Filter, while the lower glass has transistors embedded in it. When the electric field changes through the transistor, the liquid crystal molecules deflect, so as to change the polarization of the light, and the polarizing film is used to determine the light and shade state of the Pixel. In addition, the upper glass is fitted to the color filter, so that each Pixel contains three colors of red, blue and green, which make up the image on the panel.
The luminescence principle is tied to the vapor electroplating organic film between the transparent anode and the metal cathode. The electron and electric hole are injected, and the energy is converted into visible light by the composite between the organic film. And can match different organic materials, emit different colors of light, to achieve the requirements of the full-color display.
The organic light display can be divided into Passive Matrix (PMOLED) and Active Matrix (AMOLED) according to the driving mode. The so-called active driven OLED(AMOLED) can be visualized in the Thin Film Transistor (TFT) as a capacitor that stores signals to provide the ability to visualize the light in a grayscale.
Although the production cost and technical barriers of passive OLED are low, it is limited by the driving mode and the resolution cannot be improved. Therefore, the application product size is limited to about 5″, and the product will be limited to the market of low resolution and small size. For high precision and large picture, the active drive is mainly used. The so-called active drive is capacitive to store the signal, so when the scanning line is swept, the pixel can still maintain its original brightness. In the case of passive drive, only the pixels selected by the scan line are lit. Therefore, in an active-drive mode, OLED does not need to be driven to very high brightness, thus achieving better life performance and high resolution.OLED combined with TFT technology can realize active driving OLED, which can meet the current display market for the smoothness of screen playback, as well as higher and higher resolution requirements, fully display the above superior characteristics of OLED.
The technology to grow The TFT on the glass substrate can be amorphous Silicon (A-SI) manufacturing process and Low-Temperature Poly-Silicon (LTPS). The biggest difference between LTPS TFT and A-SI TFT is the difference between its electrical properties and the complicated manufacturing process. LTPS TFT has a higher carrier mobility rate, which means that TFT can provide more current, but its process is complicated.A-si TFT, on the other hand, although a-Si’s carrier movement rate is not as good as LTPS’s, it has a better competitive advantage in cost due to its simple and mature process.Au Optronics is the only company in the world that has successfully combined OLED with LTPS and A-SI TFT at the same time, making it a leader in active OLED technology.
Polysilicon is a silicon-based material about 0.1 to several um in size, composed of many silicon particles. In the semiconductor manufacturing industry, polysilicon should normally be treated by Low-Pressure Chemical Vapor Deposition. If the annealing process is higher than 900C, this method is known as SPC. Solid Phase Deposition. However, this method does not work in the flat display industry because the maximum temperature of the glass is only 650C. Therefore, LTPS technology is specifically applied to the manufacture of flat displays.
The LTPS membrane is much more complex than a-SI, yet the LTPS TFT is 100 times more mobile than A-SI TFT. And CMOS program can be carried out directly on a glass substrate. Here are some of the features that p-SI has over A-SI:
2. Vehicle for OLED: High mobility means that the OLED Device can provide a large driving current, so it is more suitable for an active OLED display substrate.
The “reflective” architecture USES an external light source to display the image via a reflector, which saves electricity but is harder to see in the absence of an external light source.
Display screen is everywhere nowadays. Do you still remember the TVs or computer monitors 20 years ago? They were quadrate, huge and heavy. Now let’s look at the flat, thin and light screen in front of you, have you ever wondered why is there such a big difference?
Actually, the monitors 20 year ago were CRT (Cathode Ray Tube) displays, which requires a large space to run the inner component. And now the screen here in your presence is the LCD (Liquid Crystal Display) screen.
As mentioned above, LCD is the abbreviation of Liquid Crystal Display. It’s a new display technology making use of the optical-electrical characteristic of liquid crystal.
Liquid crystal is a state of substance that has both the characteristics of liquid and solid crystal. It don’t emit light itself, but it can let the light pass perfectly in specific direction. Meanwhile, liquid crystal molecule will rotate under the influence of a electric field, and then the light goes through it will rotate too. That said, liquid crystal can be a switch of light, which is the key in display technology.
STN LCD: STN is for Super-twisted Nematic. The liquid crystal in STN LCD rotate more angles than that in TN LCD, and have a different electrical feature, allowing STN LCD to display more information. There are many improved version of STN LCD like DSTN LCD (double layer) and CSTN LCD (color). This LCD is used in many early phones, computers and outdoor devices.
TFT LCD: TFT is for Thin Film Transistor. It’s the latest generation of LCD technology and has been applied in all the displaying scenario including electronic devices, motor cars, industrial machines, etc. When you see the word ‘transistor’, you may realize there’s integrated circuits in TFT LCD. That’s correct and the secret that TFT LCD has the advantage of high resolution and full color display.
In a simple way, we can divide TFT LCD into three parts, from bottom to top they are: light system, circuit system and light and color control system.In manufacturing process, we’ll start from inner light and color control system and then stretch out to whole module.
It’s accustomed to divide TFT LCD manufacturing process into three main part: array, cell and module. The former two steps are about the production of light and color control system, which contains TFT, CF (color filter) and LC (liquid crystal), named a cell. And the last step is the assembly of cell, circuit and light system.
Now let’s turn to the production of TFT and CF. Here is a common method called PR (photoresist) method. The whole process of PR method will be demonstrated in TFT production.
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There are really many names for LCD products, which leads to many terminal manufacturers in the process of purchasing LCD products. What are the lcd display application industries? Next, Proculus Technology will explain to you.
The TFT LCD screen is also called the LCD display module (android tft screen), which is mainly assembled by a combination, so it is called the TFT LCD screen. What are the important components in this module?
(1) Liquid crystal panel, the liquid crystal panel is filled with liquid crystal in the middle of two glass substrates, which is an important part of the TFT LCD screen.
(2) Backlight, which contains many components, such as upper and lower iron frames, LED lights, brightness-enhancing film, etc., can only be lit with a backlight TFT LCD screen.
(3) In addition to the panel and backlight, there are ICs, cables, upper and lower polarizers, etc., and even the combination of touch screen and PCB board is also called TFT LCD screen. In short, everyone only needs to know that TFT LCD screen is the combination of the entire component.
At present, the application of TFT LCD screen is quite extensive, including the use of electric power, transportation, industry, medical treatment, smart home, artificial intelligence and other industries. With the increase of smart products, the usage rate of TFT LCD screen will continue to rise in the future.
TFT LCD screen is one of the LCD products with good display effect, simple development, reasonable price and wide application. TFT LCD products have high yield and high reliability, and are the first choice for many intelligent terminal products.
Vision Electronics Technology Smart Display provides a complete and continuously improving liquid crystal display solution that makes GUI development simple, economical and fast. As a custom LCD monitor and screen display manufacturer, we can customize LCD monitors, screens and panels for you according to your needs. You are welcome to consult our products online!
When compared to the ordinary LCD, TFT LCD gives very sharp and crisp picture/text with shorter response time. TFT LCD displays are used in more and more applications, giving products better visual presentation.
TFT is an abbreviation for "Thin Film Transistor". The colorTFT LCD display has transistors made up of thin films of Amorphous silicon deposited on a glass. It serves as a control valve to provide an appropriate voltage onto liquid crystals for individual sub-pixels. That is why TFT LCD display is also called Active Matrix display.
A TFT LCD has a liquid crystal layer between a glass substrate formed with TFTs and transparent pixel electrodes and another glass substrate with a color filter (RGB) and transparent counter electrodes. Each pixel in an active matrix is paired with a transistor that includes capacitor which gives each sub-pixel the ability to retain its charge, instead of requiring an electrical charge sent each time it needed to be changed. This means that TFT LCD displays are more responsive.
To understand how TFT LCD works, we first need to grasp the concept of field-effect transistor (FET). FET is a type of transistor which uses electric field to control the flow of electrical current. It is a component with three terminals: source, gate, and drain. FETs control the flow of current by the application of a voltage to the gate, which in turn alters the conductivity between the drain and source.
Using FET, we can build a circuit as below. Data Bus sends signal to FET Source, when SEL SIGNAL applies voltage to the Gate, driving voltage is then created on TFT LCD panel. A sub-pixel will be lit up. A TFT LCD display contains thousand or million of such driving circuits.
Topway started TFT LCD manufacturing more than15 years ago. We produce color TFT LCD display from 1.8 to 15+ inches with different resolutions and interfaces. Here is some more readings about how to choose the right TFT LCD.
TFT displays are also known as an “Active Matrix TFT LCD module” and have an array of thin film transistors fabricated on the glass that makes the LCD. There is one of these transistors for each pixel on the LCD. See our blog post RGB and Color Depth for more on how TFTs show color.
LCDs use voltage applied to a field of microscopic liquid crystals to change the crystal’s orientation. The orientation of the crystals changes the polarization of the liquid crystal creating light or dark pixels on the display.
These pixels are arranged to create characters or graphic images. This type of display may be sunlight-readable and may have a backlight, which allows it to be viewed in dark areas.
Beautiful, complex images: All of our TFT modules are full-color graphic displays. Unlike standard monochrome character displays, you can create complex images for an imaginative user experience.
Thin and light: These are ideal display modules for handheld devices, communications equipment, information displays, and test and measurement equipment.
Single Supply: Most of the TFTs use an integrated controller with built-in voltage generation so only a single 3.3v supply is needed for both the panel power and logic voltage.
Many of the LCD controllers on board our graphic LCD display modules also include a CGROM (character generator ROM) which allows for easy character information as well as full bit-mapped graphic information to be shown.
Some of the graphic LCD displays have the ability to render graphics in grayscale, enabling you to show images and elements of your UI (user interface) with more depth and definition.
Because OLEDs are emissive, these displays can always be used in dark environments. There is usually a software command or hardware setting that will allow OLEDs to be dimmed.
Some OLED displays are bright enough to be sunlight readable–these models will typically take more current and may have a shorter rated lifetime. Additionally, OLEDs have extremely wide viewing angles.
What makes OLEDs useful for display construction is that they can be fabricated in bulk. Using OLED fabrication techniques, all the diodes can be made at the same time, at a much lower cost. OLEDs also come in a wide variety of colors.
Panox Display provides free connectors for clients who purchase more than five products from us. Our product range includes connectors from Molex, Kyocera, AXE, AXG, JAE, Hiros, and more.
Panox Display provides a customized cover glass/touch panel service. We supply cover glass from Gorilla, AGC, and Panda, which all have excellent optical performance. We also supply driver ICs from Goodix and Focaltech.
If your applications are directly connected to a PC, a cellphone, or Raspberry Pi, and you have enough space to insert a board to input video, Panox Display can provide customized Controller/Driver boards with input connections for VGA, HDMI, DVI, DP, Type-C video input, MIPI, RGB, LVDS, and eDP.
New Vision Display is a custom LCD display manufacturer serving OEMs across diverse markets. One of the things that sets us apart from other LCD screen manufacturers is the diversity of products and customizations we offer. Our LCD portfolio ranges from low-cost monochrome LCDs to high-resolution, high-brightness color TFT LCDs – and pretty much everything in between. We also have extensive experience integrating LCD screen displays into complete assemblies with touch and cover lens.
In addition, our extensive technology portfolio and manufacturing capabilities enable us to deliver high-quality products that meet the unique specifications of any application. To learn more about what makes us the display manufacturer for your needs, get in touch with us today.
As a leading LCD panel manufacturer, NVD manufactures custom LCD display solutions for a variety of end-user applications: Medical devices, industrial equipment, household appliances, consumer electronics, and many others. Our state-of-the-art LCD factories are equipped to build custom LCDs for optimal performance in even the most challenging environments. Whether your product will be used in the great outdoors or a hospital operating room, we can build the right custom LCD solution for your needs. Learn more about the markets we serve below.
TFT is used to enhance the operation and usefulness of LCD displays. TFTdisplays are perfect for TVs, tablets, video game devices, phones, touch screen displays, and other similar devices.
If a touch sensor is not part of your design but you are wanting a protective lens, custom shapes, colors, artwork, specialty materials or edge treatments E3 Displays can bond any lens to any LCD.
Choosing the right display for your application requires more than just knowing the right size, how it needs to look, and what the optical environment is. At E3 displays, our team will work with you to ensure you choose the right interface for your display. Learn today how our team has worked and scaled many businesses in multiple industries.
Technology trends in backplane technology are driving higher gas demand in display manufacturing. Specific gas requirements of process blocks are discussed, and various supply modes are reviewed.
Since its initial communalization in the 1990s, active matrix thin-film-transistor (TFT) displays have become an essential and indispensable part of modern living. They are much more than just televisions and smartphones; they are the primary communication and information portals for our day-to- day life: watches (wearables), appliances, advertising, signage, automobiles and more.
There are many similarities in the display TFT manufacturing and semiconductor device manufacturing such as the process steps (deposition, etch, cleaning, and doping), the type of gases used in these steps, and the fact that both display and semiconductor manufacturing both heavily use gases.
However, there are technology drivers and manufacturing challenges that differentiate the two. For semiconductor device manufacturing, there are technology limitations in making the device increasingly smaller. For display manufacturing, the challenge is primarily maintaining the uniformity of glass as consumers drive the demand for larger and thinner displays.
While semiconductor wafer size has maxed because of the challenges of making smaller features uniformly across the surface of the wafer, the size of the display mother glass has grown from 0.1m x 0.1m with 1.1mm thickness to 3m x 3m with 0.5mm thickness over the past 20 years due to consumer demands for larger, lighter, and more cost-effective devices.
As the display mother glass area gets bigger and bigger,so does the equipment used in the display manufacturing process and the volume of gases required. In addition, the consumer’s desire for a better viewing experience such as more vivid color, higher resolution, and lower power consumption has also driven display manufacturers to develop and commercialize active matrix organic light emitting displays (AMOLED).
In general, there are two types of displays in the market today: active matrix liquid crystal display (AMLCD) and AMOLED. In its simplicity, the fundamental components required to make up the display are the same for AMLCD and AMOLED. There are four layers of a display device (FIGURE 1): a light source, switches that are the thin-film-transistor and where the gases are mainly used, a shutter to control the color selection, and the RGB (red, green, blue) color filter.
The thin-film-transistors used for display are 2D transitional transistors, which are similar to bulk CMOS before FinFET. For the active matrix display, there is one transistor for each pixel to drive the individual RGB within the pixel. As the resolution of the display grows, the transistor size also reduces, but not to the sub-micron scale of semiconductor devices. For the 325 PPI density, the transistor size is approximately 0.0001 mm2 and for the 4K TV with 80 PPI density, the transistor size is approximately 0.001 mm2.
Technology trends TFT-LCD (thin-film-transistor liquid-crystal display) is the baseline technology. MO / White OLED (organic light emitting diode) is used for larger screens. LTPS / AMOLED is used for small / medium screens. The challenges for OLED are the effect of < 1 micron particles on yield, much higher cost compared to a-Si due to increased mask steps, and moisture impact to yield for the OLED step.
Although AMLCD displays are still dominant in the market today, AMOLED displays are growing quickly. Currently about 25% of smartphones are made with AMOLED displays and this is expected to grow to ~40% by 2021. OLED televisions are also growing rapidly, enjoying double digit growth rate year over year. Based on IHS data, the revenue for display panels with AMOLED technol- ogies is expected to have a CAGR of 18.9% in the next five years while the AMLCD display revenue will have a -2.8% CAGR for the same period with the total display panel revenue CAGR of 2.5%. With the rapid growth of AMOLED display panels, the panel makers have accel- erated their investment in the equipment to produce AMOLED panels.
There are three types of thin-film-transistor devices for display: amorphous silicon (a-Si), low temperature polysilicon (LTPS), and metal oxide (MO), also known as transparent amorphous oxide semiconductor (TAOS). AMLCD panels typically use a-Si for lower-resolution displays and TVs while high-resolution displays use LTPS transistors, but this use is mainly limited to small and medium displays due to its higher costs and scalability limitations. AMOLED panels use LTPS and MO transistors where MO devices are typically used for TV and large displays (FIGURE 3).
This shift in technology also requires a change in the gases used in production of AMOLED panels as compared with the AMLCD panels. As shown in FIGURE 4, display manufacturing today uses a wide variety of gases.
These gases can be categorized into two types: Electronic Specialty gases (ESGs) and Electronic Bulk gases (EBGs) (FIGURE 5). Electronic Specialty gases such as silane, nitrogen trifluoride, fluorine (on-site generation), sulfur hexafluoride, ammonia, and phosphine mixtures make up 52% of the gases used in the manufacture of the displays while the Electronic Bulk gases–nitrogen, hydrogen, helium, oxygen, carbon dioxide, and argon – make up the remaining 48% of the gases used in the display manufacturing.
The key ga susage driver in the manufacturing of displays is PECVD (plasma-enhanced chemical vapor deposition), which accounts for 75% of the ESG spending, while dry etch is driving helium usage. LTPS and MO transistor production is driving nitrous oxide usage. The ESG usage for MO transistor production differs from what is shown in FIGURE 4: nitrous oxide makes up 63% of gas spend, nitrogen trifluoride 26%, silane 7%, and sulfur hexafluoride and ammonia together around 4%. Laser gases are used not only for lithography, but also for excimer laser annealing application in LTPS.
Silane: SiH4 is one of the most critical molecules in display manufacturing. It is used in conjunction with ammonia (NH3) to create the silicon nitride layer for a-Si transistor, with nitrogen (N2) to form the pre excimer laser anneal a-Si for the LTPS transistor, or with nitrous oxide (N2O) to form the silicon oxide layer of MO transistor.
Nitrogen trifluoride: NF3 is the single largest electronic material from spend and volume standpoint for a-Si and LTPS display production while being surpassed by N2O for MO production. NF3 is used for cleaning the PECVD chambers. This gas requires scalability to get the cost advantage necessary for the highly competitive market.
Nitrous oxide: Used in both LTPS and MO display production, N2O has surpassed NF3 to become the largest electronic material from spend and volume standpoint for MO production. N2O is a regional and localized product due to its low cost, making long supply chains with high logistic costs unfeasible. Averaging approximately 2 kg per 5.5 m2 of mother glass area, it requires around 240 tons per month for a typical 120K per month capacity generation 8.5 MO display production. The largest N2O compressed gas trailer can only deliver six tons of N2O each time and thus it becomes both costly and risky
Nitrogen: For a typical large display fab, N2 demand can be as high as 50,000 Nm3/hour, so an on-site generator, such as the Linde SPECTRA-N® 50,000, is a cost-effective solution that has the added benefit of an 8% reduction in CO2 (carbon dioxide) footprint over conventional nitrogen plants.
N2 On-site generators: Nitrogen is the largest consumed gas at the fab, and is required to be available before the first tools are brought to the fab. Like major semiconductor fabs, large display fabs require very large amounts of nitrogen, which can only be economically supplied by on-site plants.
Blended gases: Laser gases and dopants are supplied as blends of several different gases. Both the accuracy and precision of the blended products are important to maintain the display device fabrication operating within acceptable parameters.
The consumer demand for displays that offer increas- ingly vivid color, higher resolution, and lower power consumption will challenge display makers to step up the technologies they employ and to develop newer displays such as flexible and transparent displays. The transistors to support these new displays will either be LTPS and / or MO, which means the gases currently being used in these processes will continue to grow. Considering the current a-Si display production, the gas consumption per area of the glass will increase by 25% for LTPS and ~ 50% for MO productions.
To facilitate these increasing demands, display manufacturers must partner with gas suppliers to identify which can meet their technology needs, globally source electronic materials to provide customers with stable and cost- effective gas solutions, develop local sources of electronic materials, improve productivity, reduce carbon footprint, and increase energy efficiency through on-site gas plants. This is particularly true for the burgeoning China display manufacturing market, which will benefit from investing in on-site bulk gas plants and collaboration with global materials suppliers with local production facilities for high-purity gas and chemical manufacturing.
TFT is an LCD Technology which adds a thin-film transistor at each pixel to supply common voltages to all elements. This voltage improves video content frame rates. Displays are predominantly utilizing color filter layers and white LED backlighting.
IPS TFT is a deviation of a traditional TN TFT Display. The most fundamental difference is that light is not rotated in plane and passing through polarizer films, but instead perpendicular to shutter the light. This approach to the technology improves contrast and enables symmetrical viewing angles from all directions.
OLED Displays are emissive displays and do not utilize liquid crystal. Each pixel is emissive with light. Passive OLED displays multiplex power and logic through the IC. Active OLED displays add a transistor at each pixel to supply power directly to the pixels and the IC only performs logical functions.