inside lcd screen made in china
This question is important. Outdoor panels are usually seen from further distance, thus resolution will be lower. Outdoor led panels will likely be brighter because they are used in sunlight. Also outdoor panels will be more durable as they need to withstand weather conditions, dust, moisture and dirt. Indoor panels offer superior color, smaller pixels and a more refined picture. For the same pitch, indoor screens are cheaper. For all these reasons, we recommend indoor panels, unless you actually need to use an outdoor screen.
1) Ground Support Installation: This method system is a combination of a base-unit, connection bar and ladder truss that creates a very stable system to support your LED screens in various configurations and offers flexibility in height as well as width.
2) Flown Method (rigging): There are certain requirements that need to be in place in order to fly a screen. Most importantly, there needs to be ample structural support in the ceiling to hold the total weight of the screen. When someone says they want to “Fly” an LED screen, that means the screen will be rigged to either an overhead truss system, a ceiling grid, a crane, or some other support structure from above.
Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.
The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.
Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.
The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.
Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.
In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.
LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.
According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.
The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.
First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.
The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.
This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.
The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.
As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.
As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.
Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.
After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.
Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.
Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.
As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process
Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.
When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.
The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.
Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission
Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.
The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board
The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.
LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.
However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.
First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.
CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.
With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.
On the transparent diffuser plate, point-like printing can block part of the light. The LED backlight on the side drives the light from the side of the diffuser plate, and the light reflects and refracts back and forth in the diffuser plate, distributing the light evenly to the whole surface. Point-like printing blocks part of the light, screening the light evenly like a sieve.
At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.
Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.
After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.
However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.
They filed a Swiss patent for the idea on Dec. 4, 1970. Though it attracted scant attention at the time, the milestone now stands as the birthdate of the liquid crystal display (LCD) – the technological platform which has transformed consumer electronics and presented a brilliant new way to view the world.
Early LCD developers took a few years to figure out that specialty glass, not plastic, was the best stable substrate for the delicate LCD circuitry and the color backplane component. Once they did, they turned increasingly to Corning to supply them with extraordinarily stable, flat, fusion-formed glass, able to preserve the critical properties of the liquid crystal and withstand high processing temperatures.
And LCDs rapidly transformed from “passive matrix” models, mostly used in pocket calculators and digital watches, to “active matrix” LCDs in which each sub-pixel was controlled with an isolated thin-film transistor. AMLCDs enabled wide viewing angles; brilliant, fast-moving images; and high-resolution images that had never been possible before.
Corning Incorporated was a critical player in this development, and eventually became the world’s leading supplier of LCD glass substrates. And Corning® EAGLE XG® Glass, the world’s first LCD substrate with no arsenic or other heavy metals, went on to exceed sales of 25 billion square feet, making it one of the most successful products in Corning’s history.
The Leyard Group is a global leader in fine pitch LED and premier supplier of visual digital signage and displays,established in 1995,main products include pine pitch LED displays series, front access LED display series,outdoor fixed led display series, rental led display series,MicroLED series, interactive conference LED display series, wholesales series, custom led screens and so on.
Shenzhen Lianjian Optoelectronics Co., Ltd. was established in 2003 and successfully listed on the Shenzhen Stock Exchange Growth Enterprise Market in 2011 with stock code 300269. It is a leading LED screen display supplier in China, providing domestic and foreign customers with mid-to-high-end LED display equipment and display. Control system development, manufacturing, engineering installation and after-sales service and other overall solutions.LianTronics is dedicated to provide professional digital media and visualization solutions for industries such as retailing,government,military,utility,transportation,education and broadcasting.The successful cases such as sports event Olympic games,World Cup and NBA,important clients like Tencent,Huawei,Alibaba and so on.
Founded in 2012, as a LED display brand of Unilumin which is focusing on channel distributions.Lamp is the world’s leading provider of large-screen digital display systems and comprehensive solutions for big data information visualization.Focus on new display panels, big data information visualization, optical electronics, image processing, signal transmission, etc. In the field of technology, it is committed to improving the visual experience of human display technology.Products mainly in HD LED screens,fixed LED screens,rental LED screens and creative LED screens.
Shenzhen Unilumin Technology Co., Ltd. was established in 2004 and listed in 2011.Unilumin supplies world-class LED screens and solutions for control room,broadcast,commercial,retail,entertainment,sports,landscape lighting and many other applications.Products mainly in commercial LED signage, rental LED signage, sports LED signage and so on.
Flinky has been specialized in LED field since 2014,a world-class manufacturer in China,aims to be your reliable LED screen partner and manufacturer.The LED displays meet international standards such as CE,RoHs,CCC,FCC,TUV,Saber,BIS,UL and so on.Providing you with 3~5 years warranty.For more information about Flinky LED display, please follow us on Twitter,Linkedin,Facebook,Instagram,Pinterest,Tumblr and so on!
Absen Group (stock code: 300389), founded in 2001, is the world’s leading provider of true LED display applications and services. Products are exported to more than 130 countries and regions in America, Europe, Australia, Asia, Africa, etc. Excellent product cases include Presidential Press Conference, China International Import Expo, World Cup, NBA game, New York Times Square, etc. So far, more than 50,000 cases have been successfully implemented. An application example, widely used in advertising display (standard billboards, outdoor large screens, transportation hubs, street view advertising, digital signage, sports, etc.), stage display (corporate events, public events, performing arts activities, TV broadcasting, etc.), commercial display (brand chains, commercial complexes, theme parks, exhibitions, churches, cruise ships, casinos, etc.), data visualization (control rooms, radio and television studios, etc.), conference screens (government and enterprises, education, finance, hotels, etc.), The export value of display products has ranked first in the industry for 12 consecutive years
The range of LED displays developed, designed and produced by InfiLED include fast and thin rental screens, smart high-definition fixed screens, multi-functional angle creative screens and high-brightness refresh stadium screens. The product application fields cover advertising, transportation, performing arts, sports, monitoring, Conducting, conference, cultural and creative industries, etc., have been exported to more than 85 countries and regions around the world. Passed CCC, CE, UL, ETL, FCC, RoHS, TUV and other certifications.
Shenzhen Ledman Optoelectronics Technology Co., Ltd. (stock abbreviation: Ledman, stock code: 300162) was established in 2004. It is the world’s leading expert in LED ultra-high-definition display, the leader in 8K ultra-high-definition LED giant screen display, and the first company in China. LED display high-tech listed company, strategic partner of China’s aerospace industry, producer of ice and snow rings for the opening ceremony of the 2022 Beijing Winter Olympics. Ledman focuses on the 8K ultra-high-definition video industry, assists the development of 5G+8K, takes the 8K Micro LED ultra-high-definition display products based on advanced COB technology as the leader, and jointly creates a full range of LED products and solution ecosystems.
Focusing on high-tech LED products, Ledman has established LEDMAN Ledman ultra-high-definition display large screen based on advanced COB technology, LEDMAN Ledman smart conference interactive large screen, LEDMAN Ledman ultra-high-definition giant screen and LED intelligent lighting, LED creative display in The whole series of LED products in the ecosystem and solution system. Under the background of today’s 5G ultra-fast coverage, Ledman keeps up with the trend of the times, starting from 5G+8K+AI, and is committed to building platforms in the fields of smart cities and data center visualization solutions.
The Olympics has been hailed as one of the greatest sporting events on Earth, so it’s only fitting that they are presented on a screen that matches the Games’ reputation.
To that end, the world’s largest LED screen was unveiled at the Winter Olympics" opening ceremony in Beijing today that’s 10,552 square meters big and uses 40,000 LED modules according to the Global Times(opens in new tab).
The screen in question was used as the main stage of the opening ceremony and was built by the China Academy of Launch Vehicle (CALT), which is China"s largest developer and producer of carrier rockets (we don"t get the connection, either). According to the firm, the screen offers “a visual feast even better than 8K resolution” and claims that it’s the largest LED screen of its kind ever made.
At that size, it’s never going to fit inside our homes - unless, of course, you plan on living inside Beijing’s National Stadium (a.k.a. "the Bird"s Nest") where the opening ceremony was held. For now, we’ll just have to settle for the 1.5-meter screen sitting in our living room.
So the world"s largest LED display comes with a bit of an asterisk because, obviously, this isn"t just one LED screen, but rather many screens all interconnected.
The reason LED displays are chosen over OLED is because of their reliability and reduced cost - OLED simply is more expensive to manufacture at scale and isn"t as reliable in these massive configurations. LED screens are also brighter than OLED, which is important when you"re lighting up an entire arena.
Of course, the one option that’s the most distinct is the new Samsung MicroLED TVs that made their debut at CES 2022 in 89, 101, and 114-inch sizes. These big-screen displays should be able to fill a wall of your living room for the low, low price of $80,000 (around £59,500 or AU$113,500).
Beneath Samsung"s MicroLED TVs are the extra-large OLED TVs from LG that were available in 2021 in 83-inch sizes and will soon reach 97 inches across, and oversized LED-LCD TVs like TCL"s XL collection that span up to 85 inches.
a line of extreme and ultra-narrow bezel LCD displays that provides a video wall solution for demanding requirements of 24x7 mission-critical applications and high ambient light environments
As one of led screen manufacturers located in Shenzhen, we have ISO standard production lines and strict quality control. But A long and detailed discussion is still necessary before the display idea is put into production, especially for a customized LED display solution. The important points will include:freeform LED display design
Samsung 32 Inch is absolutely luxurious, producing an outstanding Full HD picture quality. You also get to watch/ listen to your favorite movies, MP3 and JPEG contents downloaded on your USB device right on your TV screen.
In recent time, China domestic companies like BOE have overtaken LCD manufacturers from Korea and Japan. For the first three quarters of 2020, China LCD companies shipped 97.01 million square meters TFT LCD. And China"s LCD display manufacturers expect to grab 70% global LCD panel shipments very soon.
BOE started LCD manufacturing in 1994, and has grown into the largest LCD manufacturers in the world. Who has the 1st generation 10.5 TFT LCD production line. BOE"s LCD products are widely used in areas like TV, monitor, mobile phone, laptop computer etc.
TianMa Microelectronics is a professional LCD and LCM manufacturer. The company owns generation 4.5 TFT LCD production lines, mainly focuses on making medium to small size LCD product. TianMa works on consult, design and manufacturing of LCD display. Its LCDs are used in medical, instrument, telecommunication and auto industries.
TCL CSOT (TCL China Star Optoelectronics Technology Co., Ltd), established in November, 2009. TCL has six LCD panel production lines commissioned, providing panels and modules for TV and mobile products. The products range from large, small & medium display panel and touch modules.
Established in 1996, Topway is a high-tech enterprise specializing in the design and manufacturing of industrial LCD module. Topway"s TFT LCD displays are known worldwide for their flexible use, reliable quality and reliable support. More than 20 years expertise coupled with longevity of LCD modules make Topway a trustworthy partner for decades. CMRC (market research institution belonged to Statistics China before) named Topway one of the top 10 LCD manufactures in China.
Founded in 2006, K&D Technology makes TFT-LCM, touch screen, finger print recognition and backlight. Its products are used in smart phone, tablet computer, laptop computer and so on.
The Company engages in the R&D, manufacturing, and sale of LCD panels. It offers LCD panels for notebook computers, desktop computer monitors, LCD TV sets, vehicle-mounted IPC, consumer electronics products, mobile devices, tablet PCs, desktop PCs, and industrial displays.