tft display driver factory

This article will take you through a high level overview of all of the parts of a TFT LCD display.  The vast majority of what I have read on the internet makes this whole issue massively complex.  I’m quite sure that this complexity problem is a real reflection of the serious design and manufacturing complexity in these displays and drivers.  That being said, to get a conceptual understanding is much simpler, and is the point of this article.

A significant amount of my learning about this subject came from a 195 page powerpoint presentation by Dr. Fang-Hsing Wang entitled “Flat Panel Display : Principle and Driving Circuit Design“.  He has graciously allowed me to reproduce a few of his images.  This dude knows way way more about these circuits than I do and I would encourage you to read his work.

The fundamental element in a TFT display is the liquid crystal.  These elements have the property that the crystals will align from horizontal (which blocks the light) to vertical (which lets most of the light through) based on the electric field applied to them.  Basically, you shine light through the liquid crystal, which blocks some or all of the light, the remainder of the white light then goes through a color filter to make red, green, or blue. It works like this:

This architecture means that every pixel in the display will require a red, green and blue element.  And, you will need to control the voltage on all of the elements (which will be quite a lot on a screen of any size)

What does the schematic for one element in a pixel look like?  And where is the T(transistor) in the TFT?  The three letter acronym TFT stands for a thin film transistor that is physically on the top of the LCD matrix right next to each liquid crystal element.  Here is a schematic model for one element in the array.  C-LC represents the capacitance of the liquid crystal.  CS is a storage capacitor that is used to hold the electric field across the liquid crystal when the transistor is OFF.   To apply a voltage across the LC you just turn on the gate and apply the correct voltage to the column commonly known as the source.

You should notice that the “back” terminal of the two capacitors is called “VCOM” and is physically on the other side of the liquid crystal matrix from the TFT.  All of the liquid crystal backsides in the display are connected to the same VCOM.  A bit of painfulness in this system is that the CS capacitor leaks, which means that the LCD changes state which means that each pixel must be updated, properly called refreshed, on a regular basis.

If you have been thinking about this system you might have done a little bit of math and figured out that you are going to need an absolute boatload of source and gate driver signals.  And you would be right!  For example, a 4.3″ screen with 480×272 will require 480x272x3 elements which are probably organized into 480 rows by 816 columns.  This would require a chip with at least 480+816=1296 pins, that is a lot.  It turns out that for small screens <=3.5″ there are chips with enough pins to do the job.  But, for larger screens, it requires multiple chips to do the job.  The “…” in the picture above shows the driver chips being cascaded.  The next thing to know is that “TFT Glass” usually has the driver chip(s) embedded into the screen at the edge (you can see that in the picture from Innolux above).

You must put a quite high voltage source >20v and drain <-10V across the liquid crystal at the right time to get it to do its thing.  In order to pass that source voltage, the gate must be turned on at the right time to the right voltage, this is the purpose of the Gate Driver IC.  The gate driver is conceptually simple and Dr. Wang drew a nice picture on page 7 of his presentation.  You can see that it is basically a shift register, with one element per gate.  You shift in a “1” and then clock it through the entire shift register which will have the effect of applying a 1 to each gate.

In its most basic form, the TFT source driver is responsible for taking an 8-bit digital input value representing the value of an individual LCD element and turning it into a voltage, the driving the voltage.  Like this:

In reality there is some compromise of chip size, number of pins and time that is made by multiplexing pins, columns and rows.  For example, many of the small screens appear to have 1 column driver for all of the reds, 1 driver for the blues and one for greens.

What appears to happen in real life on bigger screens is some combination of column and row multiplexing.  In one display that I found there were 2x the number of rows which allows the columns to be multiplexed 2-1.  The display is 1024×600.  That requires 1024*3 RGBs in the column = 1536 pins.  This means that you need to double the number of gate drivers, resulting in 1200 pins in the row direction.  Here is a picture from their datasheet.

The last issue that I will address in TFT LCD drivers is called Gamma Correction or more simply Gamma.  Gamma is an intensity adjustment factor.  For any given digital intensity input, you will need a non-linear translation to a voltage output on the source.  For example a doubling of digital input (so that a pixel appears twice as bright) you will not double but instead will have some non-linear translation of the output voltage.

The good news is that this gamma correction is built into the display drivers.  From my reading, this is sometimes done with digital processing, and sometimes done with an analog circuit.  But in general, it appears to be tuned and programmed into the driver by the panel vendor for these smaller display.

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For many years, TFT displays have been the dominating technology in visualization. TFT LCDs are all around in our daily lives — in consumer and automotive applications, in our business environments, in healthcare, and within communication devices, home appliances, and factory automation products. While there are many LCD products available today, they’re not all suitable for every application. This is especially the case for industrial LCD monitors. To determine the best LCD display for your application, it’s important to understand your target market and its unique design issues.

The vast majority of LCD displays are designed for consumer devices such as smartphones, cameras, tablet computers, and gaming devices. But they have very different requirements than those for industrial applications. Due to very competitive pricing and quick production cycles, consumer display modules don’t always incorporate the durability, reliability, and advanced features required to survive in an industrial environment. Product life cycles are also typically much shorter in consumer applications. Screens manufactured for these applications are generally only available for one, in best case two years.

In contrast, display modules for industrial applications require Long product life cycles— often up to ten years or more. Plus, when an industrial module is discontinued by the manufacturer, a successor product should be backward-compatible so as to fit into the existing enclosure without requiring a redesign of the entire system.

The ability to withstand temperature variations as well as shock and vibration is also a key consideration when selecting displays for today’s industrial applications. They must be resilient enough to withstand frequent bumps or jiggles by machine operators and surrounding equipment, and also must be able to handle various operating temperatures.

Industrial displays are typically housed in an enclosure as part of a larger piece of equipment. In these situations, the heat generated by the surrounding equipment gets trapped within the enclosure, which can be detrimental to many displays. Therefore, it’s important to keep the real storage and operating temperature requirements in mind when choosing a display. While measures can be taken to dissipate the generated heat — such as using fans within the enclosure — the most efficient way to ensure compliance with the storage and operating temperature requirements is to select a display that is optimized for these types of environments. Fortunately, improvements in liquid-crystal materials have made it possible to extend the operating temperature ranges of LCDs from –30 to 80°C presently.

It’s important that displays used in industrial applications support clear and precise viewing from multiple angles under a variety of ambient light conditions. The brighter the environment, the more difficult it can be to read a standard transmissive LCD display with a typical brightness of 250 to 300 cd/m2. NVD has developed displays that can perform in the 800-cd/m2-and-higher range by implementing high-efficiency LEDs for the backlight unit– if necessary, in combination with special brightness enhancement films.

Increasing the display’s contrast ratio is another effective way that display manufacturers can improve display readability in bright environments. Typical contrast ratios for non-industrial displays are in the range of 200:1 to 300:1, which may not be sufficient when a machine operator is viewing the display from a distance. Displays with contrast ratios around 500:1 or greater are better suited for industrial environments. Another benefit of this method is that it doesn’t increase power consumption.

Multi-angle readability is another key selection factor. In a typical industrial environment, a machine operator is more likely to be positioned at an off-angle rather than right in front of the screen. Implementing a display designed for consumer applications typically doesn’t work well in this situation, as there is image distortion and color shifting when viewed at an angle. But, a number of technologies have been employed to improve off-angle viewing in displays, making them suitable for industrial applications. Some film-based technologies yield viewing angles of 160º horizontally and 140º vertically, but in some cases, this is still not sufficient. In-plane switching technology (IPS), multi-domain vertical alignment (MVA), and fringe field switching (FFS)offer alternatives. These proprietary technologies are able to achieve viewing angles of almost 90-degrees into all four directions without any color shift.

Size and resolution also play a role in overall readability. Displays between 2 and 15-inch diagonal sizes are used most often in industrial applications. These sizes provide sufficient area to view figures, waveforms, and other graphical data without taking up too much real estate on a piece of equipment.

From an aspect ratio 4:3 initially, industrial displays are now shifting to wide formats with WVGA to WXGA resolutions. The wide-aspect format enables users to view longer waveforms and more data on a single display. These display modules can also be designed to incorporate touch-key functions, allowing equipment manufacturers to skip physical switches and buttons and design HMIs based more on software than hardware.

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A thin-film-transistor liquid-crystal display (TFT LCD) is a variant of a liquid-crystal display that uses thin-film-transistor technologyactive matrix LCD, in contrast to passive matrix LCDs or simple, direct-driven (i.e. with segments directly connected to electronics outside the LCD) LCDs with a few segments.

In February 1957, John Wallmark of RCA filed a patent for a thin film MOSFET. Paul K. Weimer, also of RCA implemented Wallmark"s ideas and developed the thin-film transistor (TFT) in 1962, a type of MOSFET distinct from the standard bulk MOSFET. It was made with thin films of cadmium selenide and cadmium sulfide. The idea of a TFT-based liquid-crystal display (LCD) was conceived by Bernard Lechner of RCA Laboratories in 1968. In 1971, Lechner, F. J. Marlowe, E. O. Nester and J. Tults demonstrated a 2-by-18 matrix display driven by a hybrid circuit using the dynamic scattering mode of LCDs.T. Peter Brody, J. A. Asars and G. D. Dixon at Westinghouse Research Laboratories developed a CdSe (cadmium selenide) TFT, which they used to demonstrate the first CdSe thin-film-transistor liquid-crystal display (TFT LCD).active-matrix liquid-crystal display (AM LCD) using CdSe TFTs in 1974, and then Brody coined the term "active matrix" in 1975.high-resolution and high-quality electronic visual display devices use TFT-based active matrix displays.

The liquid crystal displays used in calculators and other devices with similarly simple displays have direct-driven image elements, and therefore a voltage can be easily applied across just one segment of these types of displays without interfering with the other segments. This would be impractical for a large display, because it would have a large number of (color) picture elements (pixels), and thus it would require millions of connections, both top and bottom for each one of the three colors (red, green and blue) of every pixel. To avoid this issue, the pixels are addressed in rows and columns, reducing the connection count from millions down to thousands. The column and row wires attach to transistor switches, one for each pixel. The one-way current passing characteristic of the transistor prevents the charge that is being applied to each pixel from being drained between refreshes to a display"s image. Each pixel is a small capacitor with a layer of insulating liquid crystal sandwiched between transparent conductive ITO layers.

The circuit layout process of a TFT-LCD is very similar to that of semiconductor products. However, rather than fabricating the transistors from silicon, that is formed into a crystalline silicon wafer, they are made from a thin film of amorphous silicon that is deposited on a glass panel. The silicon layer for TFT-LCDs is typically deposited using the PECVD process.

Polycrystalline silicon is sometimes used in displays requiring higher TFT performance. Examples include small high-resolution displays such as those found in projectors or viewfinders. Amorphous silicon-based TFTs are by far the most common, due to their lower production cost, whereas polycrystalline silicon TFTs are more costly and much more difficult to produce.

The twisted nematic display is one of the oldest and frequently cheapest kind of LCD display technologies available. TN displays benefit from fast pixel response times and less smearing than other LCD display technology, but suffer from poor color reproduction and limited viewing angles, especially in the vertical direction. Colors will shift, potentially to the point of completely inverting, when viewed at an angle that is not perpendicular to the display. Modern, high end consumer products have developed methods to overcome the technology"s shortcomings, such as RTC (Response Time Compensation / Overdrive) technologies. Modern TN displays can look significantly better than older TN displays from decades earlier, but overall TN has inferior viewing angles and poor color in comparison to other technology.

Most TN panels can represent colors using only six bits per RGB channel, or 18 bit in total, and are unable to display the 16.7 million color shades (24-bit truecolor) that are available using 24-bit color. Instead, these panels display interpolated 24-bit color using a dithering method that combines adjacent pixels to simulate the desired shade. They can also use a form of temporal dithering called Frame Rate Control (FRC), which cycles between different shades with each new frame to simulate an intermediate shade. Such 18 bit panels with dithering are sometimes advertised as having "16.2 million colors". These color simulation methods are noticeable to many people and highly bothersome to some.gamut (often referred to as a percentage of the NTSC 1953 color gamut) are also due to backlighting technology. It is not uncommon for older displays to range from 10% to 26% of the NTSC color gamut, whereas other kind of displays, utilizing more complicated CCFL or LED phosphor formulations or RGB LED backlights, may extend past 100% of the NTSC color gamut, a difference quite perceivable by the human eye.

In 2004, Hydis Technologies Co., Ltd licensed its AFFS patent to Japan"s Hitachi Displays. Hitachi is using AFFS to manufacture high end panels in their product line. In 2006, Hydis also licensed its AFFS to Sanyo Epson Imaging Devices Corporation.

A technology developed by Samsung is Super PLS, which bears similarities to IPS panels, has wider viewing angles, better image quality, increased brightness, and lower production costs. PLS technology debuted in the PC display market with the release of the Samsung S27A850 and S24A850 monitors in September 2011.

TFT dual-transistor pixel or cell technology is a reflective-display technology for use in very-low-power-consumption applications such as electronic shelf labels (ESL), digital watches, or metering. DTP involves adding a secondary transistor gate in the single TFT cell to maintain the display of a pixel during a period of 1s without loss of image or without degrading the TFT transistors over time. By slowing the refresh rate of the standard frequency from 60 Hz to 1 Hz, DTP claims to increase the power efficiency by multiple orders of magnitude.

Due to the very high cost of building TFT factories, there are few major OEM panel vendors for large display panels. The glass panel suppliers are as follows:

External consumer display devices like a TFT LCD feature one or more analog VGA, DVI, HDMI, or DisplayPort interface, with many featuring a selection of these interfaces. Inside external display devices there is a controller board that will convert the video signal using color mapping and image scaling usually employing the discrete cosine transform (DCT) in order to convert any video source like CVBS, VGA, DVI, HDMI, etc. into digital RGB at the native resolution of the display panel. In a laptop the graphics chip will directly produce a signal suitable for connection to the built-in TFT display. A control mechanism for the backlight is usually included on the same controller board.

The low level interface of STN, DSTN, or TFT display panels use either single ended TTL 5 V signal for older displays or TTL 3.3 V for slightly newer displays that transmits the pixel clock, horizontal sync, vertical sync, digital red, digital green, digital blue in parallel. Some models (for example the AT070TN92) also feature input/display enable, horizontal scan direction and vertical scan direction signals.

New and large (>15") TFT displays often use LVDS signaling that transmits the same contents as the parallel interface (Hsync, Vsync, RGB) but will put control and RGB bits into a number of serial transmission lines synchronized to a clock whose rate is equal to the pixel rate. LVDS transmits seven bits per clock per data line, with six bits being data and one bit used to signal if the other six bits need to be inverted in order to maintain DC balance. Low-cost TFT displays often have three data lines and therefore only directly support 18 bits per pixel. Upscale displays have four or five data lines to support 24 bits per pixel (truecolor) or 30 bits per pixel respectively. Panel manufacturers are slowly replacing LVDS with Internal DisplayPort and Embedded DisplayPort, which allow sixfold reduction of the number of differential pairs.

The bare display panel will only accept a digital video signal at the resolution determined by the panel pixel matrix designed at manufacture. Some screen panels will ignore the LSB bits of the color information to present a consistent interface (8 bit -> 6 bit/color x3).

With analogue signals like VGA, the display controller also needs to perform a high speed analog to digital conversion. With digital input signals like DVI or HDMI some simple reordering of the bits is needed before feeding it to the rescaler if the input resolution doesn"t match the display panel resolution.

Kawamoto, H. (2012). "The Inventors of TFT Active-Matrix LCD Receive the 2011 IEEE Nishizawa Medal". Journal of Display Technology. 8 (1): 3–4. Bibcode:2012JDisT...8....3K. doi:10.1109/JDT.2011.2177740. ISSN 1551-319X.

Brody, T. Peter; Asars, J. A.; Dixon, G. D. (November 1973). "A 6 × 6 inch 20 lines-per-inch liquid-crystal display panel". 20 (11): 995–1001. Bibcode:1973ITED...20..995B. doi:10.1109/T-ED.1973.17780. ISSN 0018-9383.

K. H. Lee; H. Y. Kim; K. H. Park; S. J. Jang; I. C. Park & J. Y. Lee (June 2006). "A Novel Outdoor Readability of Portable TFT-LCD with AFFS Technology". SID Symposium Digest of Technical Papers. AIP. 37 (1): 1079–82. doi:10.1889/1.2433159. S2CID 129569963.

Kim, Sae-Bom; Kim, Woong-Ki; Chounlamany, Vanseng; Seo, Jaehwan; Yoo, Jisu; Jo, Hun-Je; Jung, Jinho (15 August 2012). "Identification of multi-level toxicity of liquid crystal display wastewater toward Daphnia magna and Moina macrocopa". Journal of Hazardous Materials. Seoul, Korea; Laos, Lao. 227–228: 327–333. doi:10.1016/j.jhazmat.2012.05.059. PMID 22677053.

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