how to fix an lcd display manufacturer

Liquid crystal displays (LCDs) are the most widely used display technology. Their applications cover TV, mobile phone, appliances, automotive, smart home, industrial meters, consumer electronics, POS, marine, aerospace, military etc. LCD screen display problem can occur for several reasons.

Effect of environmental conditions on the LCD assembly. Environmental conditions include both the effects of temperature and humidity, and cyclic loading.

Effect of manufacturing process. With the development of LCD for more than 40 years and the modern manufacturing equipment, this kind if defects are getting rear.

Common failures seen in LCDs are a decrease in screen contrast, non-functioning pixels or the whole display, and broken glass. Different kinds of LCD display problem need to have different kinds of fix methods or make the decision not worthwhile to repair.

Broken glassIf you accidently drop the LCD and you find it broken on the surface but the display still works. You might just break the touch panel; you can find a repair house or find a youtube video to replace the touch panel. If you find the display not showing, especially you find the fluid leaking out. You need to reply the whole display modules.

Dim LCD displayLCD can’t emit light itself. It uses backlight. Normally, the backlight is not fully driven, you can increase the LED backlight to make a dim LCD display brighter. But if you LCD display has been used for a long time, it is possible that the LED backlight has to be the end of life (not brightness enough) if you turn on 100% backlight brightness. In that case to fix LCD screen, you have to find a way to change the backlight. For some display, it is an easy job but it can be difficult for other displays depending on the manufacturing process.

Image sticking (Ghosting)Sometimes, you will find the previous image still appearing at the background even if you change to another image. It is also called burn in. This kind of failure doesn’t need to repair by professionals. You can simply shut off the display overnight, this kind of problem will go away. Please do remember that displaying a static image for a long time should be avoided.

With the modern manufacturing process and design, this kind of failure rarely happens. Normally, it is caused by no power. Please check if the battery dead or adapter (power supply) failure or even check if you have plug in firmly or with the wrong power supply. 99% the display will be back on.

LCD has white screen – If a LCD has a white screen which means the backlight is good. Simply check your signal input sources which are the most causes. It can also be caused by the display totally damaged by ESD or excess heat, shock which make the LCD controller broken or the connection failure which has to be repaired by professionals.

Blur ImagesAs the LCD images are made of RGB pixels, the screen shouldn’t be blur like old CRT displays. If you do see blur images, they might be caused by two reasons. 1) LCD has certain response time, if you are playing games or watch fast action movies, some old LCD displays can have image delays. 2) The surface of the LCD is made of a layer of plastic film with maximum hardness of 3H. If you clean the surface often or use the wrong detergent or solvent which cause the surface damage. To fix damage on LED screen it’s need to be changed with professionals.

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If the picture responds to input but displays a messy image, such as jumbled multicolored squares, the AV (audio visual) board may be damaged. This is usually a rectangular circuit board located near the audio and visual cables. Replace obviously damaged parts using a soldering iron, or order a replacement board and carefully install it to the same screws and ribbon cables.

The main control buttons may be faulty. Clean them with a metal cleaner, or jostle to attach a loose connection. If necessary, locate the circuit board they are attached to and re-solder any broken connections.

Check input cables for damage, or try other cables of the same type. If necessary, inspect the circuit board they are attached to and re-solder damaged connections.

3. #If all the above is OK, measure the LVDS voltage value. Under normal conditions, the LVDS signal’s RX+/ RX-voltage value is about 1.2v, and RX+/ RX-difference value is about 200mV. At the same time, the resistance of the LVDS signal to ground and the resistance between the LVDS signal pairs can be measured (100 ohms). If there is an exception to these values, try replacing the ASIC.

1. #Confirm whether the COF on side X is hot compared with the normal temperature, whether there is fracture or wear crack, and whether the COF is burnt.

2. #Confirm whether the VAA is normal (normally about 17V). If abnormal, disconnect the RP32 to confirm whether it is caused by DC/DC loop or X-side COF: disconnect RP32, if the VAA is normal, the COF is bad, CO must be changed; COF can be Disconnect one by one to determine which NG disconnects RP32, VAA NG, try to change UP1; at the same time, confirm whether the continuity of the surrounding triode is OK.

4. #Determine whether the gate IC is OK. There is a signal test point on the back of COG-IC, and the green paint can be scraped for measurement confirmation; If there is a gate IC problem, which IC fault can be confirmed. The confirmation of gate IC fault is only for analysis when you are interested, and this method is not recommended.

1. #Measure GM1~GM14, the values are arranged from large to small. In general, a certain gamma value will be abnormal in the case of NG, then try to replace gamma-IC;

3. #Confirm whether the RSDS value is correct, normal RSDS is about 1.2v, and the signal difference is about 200mV; At the same time, we can confirm the resistance between RSDS signal (normal 100 or 50 ohms) and RSDS resistance to ground. If the voltage is NG, check if the ASIC and X-COF are hot.

1. #Adjust the VR knob to see whether it can be adjusted and whether the screen performance changes. At the same time, confirm the VCOM value (about 7v), if NG, replace the VR knob.

2. #Confirm VGH/VGL voltage (about 30V VGH and -6v VGL), and confirm whether it is DC/DC loop NG or COF IC NG; The corresponding resistance of disconnected VGH and VGL can determine whether it is a DC/DC problem or a COF-IC problem. If it is DC/DC NG, try to replace UP1 or confirm whether the corresponding transistor is OK.

3. #If the whiteness changes significantly with the view Angle, and above 1&2 analysis is all OK, polarizer NG or CELL NG can be basically determined.

3. #Confirm whether the gate IC is OK. There is a signal test point on the back of COG IC, which can scrape the green paint for measurement confirmation; Or cut COF halfway from G3. If there is a gate-ic problem, which IC fault can be confirmed.

2. #Confirm whether there is 12V input, if not, confirm whether the connector is OK, and confirm the resistance value of 12V voltage to earth; If conn. NG, change conn.; If 12V is short-circuited to the ground, disconnect FP1 to determine the short-circuiting circuit.

3. #Confirm whether FP1 is open; if open, replaces fuse. If the 12V accessory of this model has a reverse diode, confirm the continuity of the diode and check whether it is burnt.

B. Confirm VAA resistance to ground at VAA test point of R plate (A short circuit usually occurs), disconnect the corresponding capacitance of the following 3 COF, and confirm VAA resistance to the ground again. If OK, replace the capacitor, if NG, replace COF. If VAA is still NG, confirm DC/DC loop as all models.

6. #Disconnect RP32 to confirm VAA, if NG, try to change the PWM IC (in general, it will be good), if still NG, try to change the gamma-ic or corresponding to the VAA several large capacitances (in general, it is rare, this situation is generally accompanied by VAA to the ground short circuit).

3. #Shaking module, if vertical lines disappear or reappear, then it can be judged that the possible cause is COF pin broken, and the crease should be found under the OM microscope.

4. #Press the LCD glass side of the panel, if the vertical lines disappear or reappear, it can be judged that the cause of poor contact, OM checking should be able to find the poor contact.

5. #If there is no display change in pressing, confirm whether ITO is damaged under the OM microscope, or pin signal waveform corresponding to needle COF.

Depending on the backlight structure, there will be different results. The failure of the performance may be a point-off, or it may be a backlight with a dark band.

4. #The above disassembly judgment can basically solve the problems of point-off in the market. If you can’t tell the truth, you can directly change the lamp tube.

3. #Disassemble the backlight, confirm whether there is a short circuit with broken skin on the lamp strip, whether the plug of the lamp strip is fully integrated with the socket, whether the pin is aslant/off, whether the connector is off, and whether the LED bead is black and injured.

4. #The fault of the product is basically caused by the above reasons. If the appearance is fault-free, the lamp bar can be crossed to confirm whether the phenomenon follows the lamp bar, or the voltage of the lamp bar and the conduction condition between the lamp beads can be measured.

The above is the full text of LCD screen failure repair guide, we hope it is helpful to you. If you need to buy LCD and find a reliable LCD supplier, we suggest you to read our other great blog – How to find a reliable LCD supplier.

Founded in 2014, VISLCD is a professional LCD supplier. We provide LCD modules, touch LCD and customized LCD in various sizes with stable quality and competitive price. Welcome to contact us for any LCD demand, thank you.

There’re more than 300 procedures to produce TFT LCD. The most advanced LCD, in which the array and cell process are highly automatic. Technically, every step in the process can lead to defects, and most of the defects have been eliminated through the development of TFT LCD technology.

In the LC filling process, if the quantity of LC injected is not enough, the spare space will form bubbles. And loose LC containing sealant will result in LC leakage.

Point defect is a kind of defect that some point on your screen don’t display correctly. There are mainly three situations: the point keeps displaying black or whitewhen the screen is working or the point can only display a single color.

For the first two situations, that’s because the circuit on the TFT and CF controlling that defective pixel point is shorted or broken. While the third situation is caused by damaged color pixel.

The production of the circuit and color pixel is under micro scale, and the technology is similar to semiconductor technology. Hundreds of thousands micro materials will be printed during the production process, you can understand some of the materials not being printed correctly, which result in the point defect.

Unlike point defect, this larger scale defect is caused by the failure of external FPC or PCBA, or a bad connection between FPC and cell. Therefore, a bunch of pixels connected to these IC are out of control, and we see those defects.

Usually, assembly of cell and IC is under heat and should be positioned accurately. Problems with IC connection will be checked out very soon, followed by the adjustment on machine parameter.

In LCD, newton’s rings may occur on screen when two glass substrate haven’t been sealed well, so that one of the glass may form a convex lens and lead to light interference.

To avoid this problem, we have to pay attention to the gap distance parameter in sealing process. By the way, newton’s rings has became a method to exam the glass sealing process in reverse .

The black matrix on CF glass or a additional shield bar is used to avoid this problem. So if this problem occurs, we have to check the CF deposition process.

You may notice there are some screens have uneven display, which means some white area appears in dark picture or vice versa. We call this ‘mura’, a word originated from Japanese.

Mura is very common but it doesn’t affect the screen function severely, however it still bring bad look. Hence, many high end display manufacturers have their own standards of mura, and the displays without mura are of the best quality.

Among the causes listed, thickness of the whole cell is the most critical one, and there are many factors related to that. Researches provide a lot of advice to adjust the thickness of the whole cell:

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When your LCD display has broken, needs replaced or simply needs a technology upgrade, and you have design/equipment elements to consider, you will want to look for a replacement part instead of replacing the unit.Problems may arise when you are sourcing the new panel from your original manufacturer.For example, by the time your panel has degraded, your LCD may be end of life, making it difficult to source;original manufacturers may be charging premium prices for their replacementLCD parts.AGDisplays offers a drop in replacement service for customers who need to replace an LCD or LCD component when their original panel/part is unavailable;this service is also for customers who are looking for a cost effective, suitable replacement or upgrade to their existing LCD. AGDisplays offers availability of standard or custom high-quality LCDs of virtually all shapes and sizes.

Replacing or upgrading the LCD component of your equipment sounds intimidating. It is rather simple if you begin your search with AGDisplays. By simply providing us with your panel part number, general specifications (if possible) and any other upgrade requirements or desires that you might have, we source these products for you or we can source an equivalent replacement, as desired. Using a replacement LCD does not compromise on quality and compatibility;we ensure functionality and performance are top priority because we know how critical the LCD interface is for your application.

You may receive notifications from your original equipment manufacturer about your LCD panel. There are a couple of announcements to pay attention to. The most important two are the end of life (EOL) announcement and the end of sale date. The end of life announcement will officialize a future cease production date for the indicated part number. It may also indicate the end of sale date, which is the last date customers are able to order the product through the manufacturer. After this date, the product will no longer be for sale. Typically end of life announcements come six to twelve months before the last time buy date. A few months later is when your last time buy will ship.

If you decide by this point that your equipment is well suited to use the LCD replacement, you may want to grab these panels when they get into the last time buy phase. If you find yourself ready to upgrade after EOL and last time buys have passed, don’t fret.A drop in replacement unit extends the lifecycle of your unit in the case of EOL or unavailability of original parts. Products are matched for compatible integration without compromising quality. AGDisplays offers a full line of compatible replacement industrial LCD display systems. When your design requires an upgrade in features but you still want to retrofit the LCD into your existing equipment, AGDisplays works together with you, discussing requirements and performance options. Our experts have an eye on the safety and longevity of your electrical components. We source alternative panel with same specifications to replace the panel in your equipment. Our drop in replacement LCD displays are selected carefully, with safe and stable compatibility in mind.

At AGDisplays, we have global sources with preferential pricing from our vendors. We verify continuity of supply for steady demand so you are assured your products will be available when you need them. Our International Procurement Office in China verifies these resources and quality of the companies we do business with;we have a secure list of trusted vendors with whom we maintain current business practices. Samples are always tested and verified before placing large orders. Our competitively priced products are sourced in a timely and efficient manner, so your company never misses a deadline.

AGDisplays provides our customers with the opportunity to replace LCD or components so you can avoid having to spend big bucks to OEM companies. With AGDisplays, our customers receive unparalleled attention and support without the hefty price tag that you may get elsewhere.

There are many signs an LCD will give the user to indicate that it may be due for replacement or upgrade. Even users who are not LCD experts will be able to tell when it is time to replace.

Outwardly, your LCD will show physical signs of damage such as a cracked or scratched, foggy or contaminated screen.Mostly, these damages are quickly noticeable to the naked eye and the first obvious sign that your panel may need a replacement. These are clear indications that the outside of your LCD has been damaged and is in need of evaluation or replacement. The application environment will determine the urgency in which you’ll want to replace the LCD. Cracks in the LCD may leave the LCD vulnerable to contamination and dust, which in turn can extend damage and/or decrease visual readability of the display.

Most LED technology estimate LED lifetimes to be upwards of 100,000 hours of useful life. This works out to be about six hours of usage a day—and 45 years of service, whew! So one can assume that LCD components will fail before the LED backlighting system will degrade. However, degradation does happen with long term usage. If your LCD is looking less bright than it should be, it is possible that a component in the display’s backlighting system needs replaced or upgraded.

LCDs that are broken internally may only show a black screen, a white screen, or even show no data when turned on. Other indications will be white/grey/black discoloration spots (called mura) of the display itself when it is turned on, regardless of the data/color that is shown on screen.

Another indication of a dying LCD aredamaged pixels. If you notice a small speck of white or black on your screen that does not go away, even as the screen changes, you may have a damaged pixel or two. There are a few different types of pixel defects, hot, stuck and dead pixels. Hot pixels present themselves as always ‘on,’ they always appear white in color. Dead pixels are always ‘off,’ and look black at all times. Now a stuck pixel is either stuck ‘on’ or ‘off’ so they may appear the same as a hot or dead pixel. These (sometimes) are solved by switching from bright to dark colored screens quickly to unstick these. However, this isn’t a reliable treatment for stuck pixels.

If you’ve notice defective pixels on your LCD screen, do not panic! Some manufacturers have a standard in which it allows a certain amount of pixels in production. Overall, if the LCD in question has an increased rebellion of pixels, whether hot, dead or stuck, the LCD may be of low quality or the pixels are going bad.

Sometimes white, black or multi colored streaks appear running horizontally or vertically along the display. If this is happening on every screen, this is a likely sign that something is wrong inside the LCD.

Signs of LCD degradation include those missing pixels, the dimming of screen brightness over time, and even the loss of color and contrast in a display. If you need more assurance the LCD is the problem, consult AGDisplays to discuss our replacement options.

Black screens appear in the daily work of industrial LCD screens, what should we do? Don’t worry. black screen fault treatment method. Today, we summarize the reasons for the black screen fault treatment method by the failure of industrial LCD screens:

Check whether the power indicator on the host chassis panel is on and whether the power fan is rotating to determine whether the host system is supplied with power. Secondly, the multimeter is used to check whether the external voltage meets the requirements. If the voltage is too high or too low, it may cause the automatic shutdown protection of the main-machine power supply with overvoltage or Undervoltage.

In addition, it is important to check the quality of the power switch and reset key and the correct connection between them and the motherboard, because the power switch and reset key in many inferior cases are often damaged after several times of use, resulting in a black screen display. If the power supply is damaged, replace it.

When the Industrial LCD display is powered up, there is a click sound, and the LCD’s power indicator lights up. When users move to the LCD screen, there is a hissing sound, and hairs on the back of their hands stand up.

If the Industrial LCD screen and speakers within the host let out a long and a short hum industrial LCD screen indicates display card and the connection between the mainboard has a problem, or display card and display this connection has a problem, can be the key to check whether the slot contacts good whether there is a foreign body inside the tank, the display card in a motherboard slot for testing, to determine whether there is something wrong with the slot.

Check to see if the chip on the display card can scorch, crack marks and whether the display card’s cooling fan is working, heat dissipation performance is good. Change a working graphics card to exclude whether the graphics card is damaged.

Beijing STONE Technology Co., Ltd. focuses on the industrial display screen, Industrial touch screen product development, and manufacturing, products are widely used in medical equipment, industrial equipment, civil fields, and smart home.

Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.

The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.

Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.

The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.

Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.

In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.

LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.

According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.

The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.

First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.

The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.

First, the ITO film layer needs to be deposited on the TFT glass, so that there is a smooth and uniform ITO film on the whole TFT glass. Then, using ionized water, the ITO glass is cleaned and ready for the next step.

Next, a photoresist is applied to the glass on which ITO film is deposited, and a uniform photoresist layer is formed on the ITO glass. After baking for a period of time, the solvent of the photoresist was partially volatilized to increase the adhesion of the photoresist material to the ITO glass.

Ultraviolet light (UV) is used to illuminate the surface of the photoresist through a pre-made electrode pattern mask, which causes the photoresist layer to react. The photoresist is selectively exposed under ultraviolet light by covering the photoresist on the glass coated with the photoresist.

The exposed part of the photoresist is then washed away with the developer, leaving only the unexposed part, and the dissolved photoresist is then washed away with deionized water.

Then etch off the ITO film without photoresist covering with appropriate acid etching solution, and only retain the ITO film under the photoresist. ITO glass is conductive glass (In2O3 and SnO2). The ITO film not covered by photoresist is easy to react with acid, while the ITO film covered by photoresist can be retained to obtain the corresponding wire electrode.

Stripping: High concentration of alkali solution (NaOH solution) is used as a stripping solution to peel off the remaining photoresist on the glass so that ITO glass can form ITO graphics exactly consistent with the photolithography mask.

Rinse the basic label of glass with an organic solution and remove the photolithographic tape after reaction to keep the glass clean. This completes the first thin-film conductive crystal process, which generally requires at least five identical processes to form a complex and sophisticated pattern of electrodes on the glass.

This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.

The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.

As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.

As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.

Then, the organic polymer directional material is coated on the surface of the glass, that is, a uniform directional layer is applied to the appropriate position of ITO glass by the method of selective coating. Meanwhile, the directional layer is cured.

Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.

After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.

Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.

Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.

As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process

Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.

A polarizer is an optical plate that allows only light from a certain direction to pass through. It is an optical element that converts natural light into straight polarized light. The mechanism of action is to make the vertical direction light pass through the straight incident light after passing through the vertical polarizer, and the other horizontal direction light is absorbed, or use reflection and scattering and other effects to make its shade.

When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.

The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.

Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission

Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.

The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board

The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.

LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.

However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.

First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.

CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.

With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.

However, no matter CCFL backlight or LED backlight is placed in various ways, the nature of the backlight source cannot be a surface light source, but a linear light source or point light source. Therefore, other components are needed to evenly distribute the light to the whole surface. This task is accomplished by the diffuser plate and diffuser plate.

On the transparent diffuser plate, point-like printing can block part of the light. The LED backlight on the side drives the light from the side of the diffuser plate, and the light reflects and refracts back and forth in the diffuser plate, distributing the light evenly to the whole surface. Point-like printing blocks part of the light, screening the light evenly like a sieve.

At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.

The backlight system also includes a backlight module laminator, located behind the backplane. In the CCFL backlight era, you can often see the long strip laminator like the one above, with each coil responsible for a set of tubes.

However, it is much simpler to use a side white LED as a backlight. The small circuit board on the far left of the figure above is the backlight of the LED.

This is the general structure of the backlight system. Since I have never seen the backlight mode of R.G.B LED, I cannot tell you what the backlight mode is like. I will share it with you when I see it in the future.

Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.

After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.

However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.

Looking to take your project to the next level in terms of functionality and appearance? A custom LCD display might be the thing that gets you there, at least compared to the dot-matrix or seven-segment displays that anyone and their uncle can buy from the usual sources for pennies. But how does one create such a thing, and what are the costs involved? As is so often the case these days, it’s simpler and cheaper than you think, and [Dave Jones] has a great primer on designing and specifying custom LCDs.

The video below is part of an ongoing series; a previous video covered the design process, turning the design into a spec, and choosing a manufacturer; another discussed the manufacturer’s design document approval and developing a test plan for the module. This one shows the testing plan in action on the insanely cheap modules – [Dave] was able to have a small run of five modules made up for only $138, which included $33 shipping. The display is for a custom power supply and has over 200 segments, including four numeric sections, a clock display, a bar graph, and custom icons for volts, amps, millijoules, and watt-hours. It’s a big piece of glass and the quality is remarkable for the price. It’s not perfect – [Dave] noted a group of segments on the same common lines that were a bit dimmer than the rest, but was able to work around it by tweaking the supply voltage a bit.

We’re amazed at how low the barrier to entry into custom electronics has become, and even if you don’t need a custom LCD, at these prices it’s tempting to order one just because you can. Of course, you can also build your own LCD display completely from scratch too.

Have you ever left your TV or monitor on for days, stuck on the same image? You return to your screen, only to find an image burned into the display. No matter what you do, it won"t go away. It is a permanent image burn.

Why do monitors and TVs get image burn? Why can"t manufacturers prevent LCDs and plasma screens from a burnt image imprint? Moreover, what can you do to fix an image burn?

In some cases, you can minimize the image burn effect. In others, you can remove the image burn completely, so long as it hasn"t been burning too long.

Before flat-screens and crystal displays, most TVs and monitors featured CRT (Cathode Ray Tube) technology. In CRTs, individual pixels comprise a red, blue, and green phosphor component. Depending on the intensity of each phosphor component, the pixel appears to the human eye as a unique color.

When a particular still image remains for too long, the intensity of each phosphor component diminishes at an uneven rate. The result is a ghost image on the screen, which is known as image burning.

Plasma displays use plasma, a gaseous substance containing free-flowing ions. When the plasma is not in use, the particles in the plasma are uncharged and display nothing. With the introduction of an electric current, the ions become charged and begin colliding, releasing photons of light.

This is a very simplified version of how a plasma screen works. However, the main thing to understand is that plasma screens use phosphor material (like CRTs) to turn those photons into images.

LCD and LED do not work in the same way as CRTs, either. LCD and LED screens use backlit liquid crystals to display colors. Although manufacturers market screens using LED and LCD, an LED screen is still a type of LCD. The white backlight filters through the liquid crystals, which extract particular colors per pixel.

LCD and LED displays don"t suffer from the same type of image burn as CRTs and plasma screens. They"re not completely clear, though. LCD and LED screens suffer from image persistence. Read on to find out more about image persistence.

Before you can fix screen burn-in, take a second to understand why these images burn in the first place. LCDs and LEDs don"t suffer from burn-in as seriously as plasma screens. But static images can leave an imprint on both display types if left alone for too long. So, why does image burn happen?

First, let"s tackle plasma screen burn-in. Remember why CRTs experience image burn? When a still image remains on the screen for too long, the phosphor components in each pixel wear out at different rates. The uneven burn rates leave behind a ghost image, forever etched into the screen.

Plasma screens also suffer from phosphor deterioration. Plasma burning occurs when pixels on the screen are damaged through long exposure. The phosphor loses its intensity and only shows the light it was fed repeatedly. In this case, the still image, which causes the burn.

LCD and LED screens can also experience image burn, though the image burn process can take longer to develop into a permanent issue. In addition, LCD and LED screens suffer from another issue, known as image retention (also known as image persistence or an LCD shadow).

Image retention is a temporary issue that you are more likely to notice before it becomes a permanent issue. However, proper image burn can still affect LCD, LED, and OLED screens.

Image retention is a different issue from image burn (although it is a precursor to image burn). For example, you"re using an image of a steam train as a reference point for a drawing. You have the steam train image on your screen for a few hours before you decide to play a video game instead.

When you load up the video game on the screen, you can still see the faint outline of the steam train on the screen. The steam train image will remain for a short while, but the movement and color changes of the video game (or film, TV show, or other media type) should erase the retained image.

The other thing to consider is that LED and OLED image burn-in, when it happens, is irreversible. That"s because of how LED and OLED screens work. Individual pixels within an LED display decay when they emit light.

Under normal use, an LED, OLED, or QLED screen won"t suffer image burn. However, if you leave your screen on a single channel for hours every day, then burn-in can become an issue, as it would with almost any screen.

Issues arise when a screen shows a single news channel 24 hours a day, every day, causing channel logos to burn-in, along with the outline of the scrolling news ticker and so on. News channels are a well-known source of television burn-in, no matter the screen type.

Image burn-in fixes exist for LCD and plasma screens. How effective an image burn-in fix is depends on the screen damage. Depending on the length and severity of the image burn, some displays may have permanent damage.

The best fix for screen burn is to prevent it in the first place. Okay, that isn"t super useful if your screen is already experiencing image burn. However, you should always try not to leave your screen on a still image for too long. The time it takes for an image to burn-in varies from screen to screen, between manufacturers, sizes, and panel type.

My personal rule of thumb is to turn off the display if I plan on being away for more than 15 minutes. That way, it is difficult to get caught out, plus you save yourself money on electricity costs and monitor or TV wear and tear.

Another prevention method is to reduce screen contrast as much as you can. Unfortunately, most screens aren"t calibrated correctly, often pushing the contrast and brightness settings too high.

Lower contrast means the lighting across your screen is more even. This means less strain on specific areas of the screen, which helps protect against image burning.

If your plasma or LCD screen already has image burn-in, you can try turning on white static for 12 to 24 hours. The constant moving of white-and-black across your screen in random patterns can help remove the ghost image from your screen.

Unfortunately, this won"t work for extreme cases. Some TVs will have a built-in pattern swiping option that basically accomplishes the same thing (filling your screen with random patterns).

Pixel-shift constantly slightly adjusts the image on your screen, which varies the pixel usage to counteract image burn. You might have to enable a pixel or screen shift option in your screen settings. Pixel-shift is a handy feature for LED and OLED screens that cannot recover from image burn and should help counteract an LCD shadow.

Other modern screens feature built-in screen refresh functions that the manufacturer will advise using to remove image retention and image burn issues.

The best tool for fixing ghost images is JScreenFix. The original program helps fix monitors with dead pixels, but the same company also released an "advanced" version of the tool, known as JScreenFix Deluxe.

While the Deluxe version uses advanced algorithms to repair burned screens and prolong plasma and LCD longevity, the official site is no longer up and running, and there is no way to download the full version officially.

You can find the free version of the Deluxe app online, but it is limited to 20 minutes running at a time. Furthermore, we"re not going to link out to the versions you can find online as we cannot verify the security of these installations. If you do use the Deluxe version, you do so at your own risk.

Another option is to set a completely white desktop background and leaving to run for a few hours. The solid color might reset the image burn. A solid color background is more likely to help with image persistence than image burn, but it is still worth trying.

If you have television burn-in, you can attach a laptop to your TV using an HDMI cable, extend your desktop to the television, and share the white screensaver. Hopefully, that will shift your television burn-in.

The team over at ScreenBurnFixer offers a few different ways you can attempt to fix screen burn on your TV or monitor. As with any other screen burn-in fixes, their chance of working depends on the scale of the issue.

You can head to the ScreenBurnFixer Video page and find a video that matches your screen type, then let the video play for as long as possible (we"re talking multiple hours, not a quick half an hour blast). Alternatively, head to the Chart page and find your device or a device that matches your specifications.

There are several ways you can attempt to fix screen burn-in. The results will vary between the screen type and the level of burn-in. A screen with extensive image burn may not clear entirely, although you might see an improvement.

Some screen degradation over time is understandable. However, if you follow the steps in this guide, you"ll protect your screen from image burn before it becomes a permanent issue.

Over the years, LCD modules and LCD displays have grown in popularity. Companies in many different industries, including but not limited to the medical, automotive, consumer, food services, industrial, and technology sectors rely on at least one TFT LCD module or TFT LCD display on a daily basis. Although touchscreens are very durable and designed to withstand the hands of time, older modules and displays sometimes need to be repaired. When weighing the cost of having your displays repaired, you should take the time to consider your options.

After doing some research on the cost of repairs, many business owners find that it makes more sense to have their TFT LCDs replaced. Although units may cost less to repair initially, the cost of having to repair your older displays over and over again can add up. This is because older units may need to be repaired more than once. Even if multiple repairs will not cost any additional money, repairs lead to downtime and can have a tremendous impact on your business.

Older units in need of repair can have a long-term impact on a company’s bottom line. This is because outdated displays do not perform as well as new and improved displays. As many business owners have come to discover, new and improved touchscreen technology can increase efficiency, boost productivity, and improve customer satisfaction. This a top reason why so many companies decide to have a TFT LCD display or module replaced.

If you are thinking about having your older touchscreens repaired, then you should consider how having newer technology in place will help your business grow. Focusing strictly on the cost of replacing your displays can have a long-term impact on your business in more ways than one. For better results, you should consider all of the benefits of having new custom touchscreens specifically manufactured for your business. Ultimately, having new and improved displays in place for your employees and customers to use will be a business decision that pays for itself over time.

Once you have found the correct part number, see HP Consumer Notebook PCs - Ordering HP certified replacement parts. Use the instructions in this document to order a replacement part.

HP recommends that you only order parts from an authorized HP repair parts dealer. Parts ordered from third-party companies might not perform as expected and might cause additional

Troubleshooting CRTs versus LCDs begins with similar steps, but diverges due to the differing natures of the two display types. The first troubleshooting steps are similar for either display type: power down the system and display and then power them back up; make sure the power cable is connected and that the outlet has power; verify that the signal cable is connected firmly to both video adapter and display and that there are no bent pins; verify that the video adapter is configured properly for the display; try the problem display on a known-good system, or try a known-good display on the problem system; and so on. Once you"ve tried the "obvious" troubleshooting steps, if the problem persists, the next step you take depends on the type of display. The following sections cover basic troubleshooting for CRTs and LCDs.

CRTs seldom fail outright without obvious signs, such as a loud snap or a strong odor of burning electrical components. Most CRT problems are really problems with the power, video adapter, cable, or hardware/software settings. To eliminate the CRT as a possible cause, connect the suspect CRT to a known-good system, or connect a known-good display to the suspect system. It is worth noting, that older CRTs eventually wear out, and starts dimming. Common signs of a weak CRT are a dim picture, dysfunctional brightness and/or color controls, image smearing at high brightness, and in color CRTs, a tint towards a single color (Red Green Blue)

If the CRT is the problem, it is often not worth repairing. If the CRT is out of warranty, parts and labor may cost more than buying a new CRT, which also gives you better specs and a warranty. About the only CRTs we"d even consider repairing out-of-warranty are high-end 21" or larger models, and even there the economics are dubious.

Even if the CRT is in warranty, the shipping costs may exceed the value of the CRT. For example, shipping a CRT both ways can easily cost $75 or more. If that CRT is a year-old 17" model, you"re probably better off spending $100 to $200 for a new 17" or 19" CRT than paying $75 in shipping to have the old one repaired. CRTs have many components, all of which age together. Fixing one is no guarantee that another won"t fail shortly. In fact, that happens more often than not in our experience.

Never disassemble a CRT. At best, you may destroy the CRT. At worst, it may destroy you. Like televisions, CRTs use extremely high voltages internally, and have large capacitors that store that energy for days or even weeks after the CRT is unplugged. Robert once literally burned a screwdriver in half when working inside a color television that had been unplugged for several days. Also, the large, fragile tube may implode, scattering glass fragments like a hand grenade. People who repair CRTs and televisions for a living treat them with great respect, and so should you. If you must repair a CRT, take it to someone who knows what they are doing. You have been warned.

Check the obvious things first. Verify that the CRT is plugged in (and that the receptacle has power), the video cable is connected to the video card, the computer and CRT are turned on, and the brightness and contrast settings are set to the middle of their range. If none of these steps solves the problem, your CRT, video card, or video cable may be bad. Check the suspect CRT on a known-good system or a known-good CRT on the problem system.

CRTs contain multiple filaments, which can be broken, or gas may have leaked into the vacuum inside the CRT. CRTs damaged this way are unrepairable without specialist equipment. With the display open. check if all three filaments are glowing bright orange. Excessive redness or purple arcing signifies gas has leaked in. There may also be an internal short inside the CRT, which is also unfixable without specialist equipment.

If you have ACPI or APM power management enabled, it may be causing the problem. Some systems simply refuse to wake up once power management puts them to sleep. We have seen such systems survive a hardware reset without restoring power to the CRT. To verify this problem, turn off power to the system and CRT and then turn them back on. If the CRT then displays an image, check the power management settings in your BIOS and operating system and disable them if necessary.

The horizontal and/or vertical deflection system has failed. The CRT tube itself is fine, but the circuitry driving the tube has failed. Replace the display.

This is a hardware problem with one of the electron guns. Replace the CRT. This problem may also manifest as a strong color cast during normal operation that is not correctable using the normal color balance controls.

Catastrophic CRT failure is imminent. The noises are caused by high-voltage arcing, and the smell is caused by burning insulation. Unplug the CRT from the wall before it catches fire, literally.

There are two likely causes. First, you may be driving the CRT beyond its design limits. Some CRTs display a usable image at resolutions and/or refresh rates higher than they are designed to use, but under such abuse the expected life of the CRT is shortened dramatically, perhaps to minutes. To correct this problem, change video settings to values that are within the CRT"s design specifications. Second, the power receptacle may be supplying voltage lower than the CRT requires. To correct this problem, connect the CRT to a different circuit or to a UPS or power conditioner that supplies standard voltage regardless of input voltage.

This is usually a minor hardware problem. The most likely cause is that the signal cable is not connected tightly to the CRT and/or video card, causing some pins to make contact intermittently or not at all. Verify that no pins are loose, bent, or missing on the cable or the connectors on the CRT and video card, and then tighten the cable at both ends, If that doesn"t fix the problem, open the computer, remove the video card, and reseat it fully.

In elderly systems, another possible cause is that some hardware DVD decoder cards "steal" one color (usually magenta) and use it to map the DVD video signal onto the standard video signal. Remove the DVD decoder card. If your video adapter includes hardware DVD support, or if you are upgrading to such an adapter, you don"t need a DVD decoder card.

The most likely cause is that the CRT is receiving inadequate power. Connect it to a different circuit or to a backup power supply that provides correct voltage regardless of fluctuations in mains voltage.

The most likely cause is that the refresh rate is set too low. Change the refresh rate to at least 75 Hz. Flicker also results from interaction with fluorescent lights, which operate on 60 Hz AC and can heterodyne visually with the CRT. This can occur at 60 Hz (which is far too low a refresh rate anyway), but can also occur at 120 Hz. If you"re running at 120 Hz refresh and experience flicker, either use incandescent lighting or reset the refresh rate to something other than 120 Hz.

The video card settings are likely outside the range supported by the CRT, particularly if you have just installed the CRT or have just changed video settings. To verify this, restart the system in Safe Mode (press F8 during boot to display the Windows boot menu and choose Safe Mode). If the system displays a VGA image properly, change your display settings to something supported by the CRT.

Most modern CRTs can display signals at many different scan frequencies, but this doesn"t mean that the CRT will necessarily automatically display different signals full-screen and properly aligned. Use the CRT controls to adjust the size and alignment of the image.

Depending on the CRT, video card, and video settings, this may be normal behavior, adjustable using the CRT controls. If the distortion is beyond the ability of the controls to correct, the problem may be with the video card, the CRT, or the driver. First try changing video settings. If the problem persists at several settings, move that CRT to a different system (or use a different video card) to determine whether the problem is caused by the CRT or video card. Repair or replace the faulty component.

This is usually caused by RF interference from another electrical or electronic device, particularly one that contains a motor. Make sure such devices are at least three feet from the CRT. Note that such interference can sometimes penetrate typical residential and office walls, so if the CRT is close to a wall, check the other side. Such image problems can also be caused by interference carried by the power line or by voltage variations in the AC power supply. To eliminate interference, plug the CRT into a surge protector. Better still, plug it into a UPS or power conditioner that supplies clean power at a constant voltage.

This problem may also be caused by using a video cable that is too long or of poor quality or by using a poor-quality KVM switch (keyboard/video/mouse switch). Manual KVM switches are particularly problematic.

The CRT may need to be degaussed. A CRT that sits in one position for months or years can be affected even by the earth"s very weak magnetic field, causing distortion and other display problems. Exposing a CRT to a strong magnetic field, such as unshielded speakers, can cause more extreme image problems. Many modern CRTs degauss themselves automatically each time you cycle the power, but some have a manual degauss button that you must remember to use. If your CRT has a manual degauss button, use it every month or two. The degaussing circuitry in some CRTs has limited power. We have seen CRTs that were accidentally exposed to strong magnetic fields, resulting in a badly distorted image. Built-in degaussing did little or nothing. In that case, you can sometimes fix the problem by using a separate degaussing coil, available at RadioShack and similar stores for a few dollars. We have, however, seen CRTs that were so badly "magnet burned" that even a standalone degaussing coil could not completely eliminate the problem. The moral is to keep magnets away from your CRT, including those in speakers that are not video-shielded.

An incorrect yoke may have been attached to the CRT. Unless you have a lot of spare time on your hands, this is usually not worth fixing. Replace the display.

You may have a weak picture tube. Without specialist equipment, this is usually unfixable. You could try a CRT rejuvenator as a last resort, but this may fix or kill your CRT permanently.

If your LCD displays no image at all and you are certain that it is receiving power and video signal, first adjust the brightness and contrast settings to higher values. If that doesn"t work, turn off the system and LCD, disconnect the LCD signal cable from the computer, and turn on the LCD by itself. It should display some sort of initialization screen, if only perhaps a "No video signal" message.