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MoniServ, Inc.(lcdparts.net/lcdpart.com), we carry thousands of replacement parts  for all types of industrial LCD screens (LCD panels), such as the LCD screens for ATM, PLC,   Kiosks, POS, CNC machinery, Medical, Gaming, Digital signage, Avionic and other industrial applications. Varieties of LED backlight upgrade kits are also available! With simple tools, you can repair these expensive display assemblies at the fraction of the cost

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MoniServ, Inc.(lcdparts.net/lcdpart.com), we carry thousands of replacement parts  for all types of industrial LCD screens (LCD panels), such as the LCD screens for ATM, PLC,   Kiosks, POS, CNC machinery, Medical, Gaming, Digital signage, Avionic and other industrial applications. Varieties of LED backlight upgrade kits are also available! With simple tools, you can repair these expensive display assemblies at the fraction of the cost

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LCD display screens are everywhere. You probably own one or more devices with an LCD display screen at home and at work. This includes your TV, computer monitor, watches, clocks, smartphones, and even calculators.

But have you ever wondered about how your LCD display screen works, its lifespan, components, and how it holds up to other emerging display technologies today?

Knowing all these things about your LCD display lets you appreciate your screen all the more. Caring for your device becomes easier when you’re armed with this knowledge.

LCD display screens make use of Liquid Crystal Display technology. The screen is embedded with liquid crystals, a substance that has properties in between a conventional liquid and a solid crystal. Liquid crystals can flow, but their molecules carry a crystal-like solid orientation.

Liquid crystals are responsible for producing an image flashed onto the LCD screen. They don’t emit light, though. Backlights are used to illuminate these crystals.

A display screen is made up of several tiny color blocks called pixels. The term is a portmanteau of “picture” and “element”, denoting pixels as little elements making up an entire screen picture. A screen is typically made up of millions of pixels.

Every pixel on the display screen is made up of red, blue, and green light. These lights can be quickly turned on or off to create an overall moving picture or image.

Now, in LCD displays, pixels are regulated by using liquid crystals for rotating polarized light. Polarized light denotes light waves with vibrations occurring in a single plane. In LCDs, this is achieved by using polarized layers.

Each pixel has polarizing filters on both its front and back. Tiny nematic (twisted) liquid crystals are placed in between these filters. The liquid crystals can be switched on or off electronically through tiny electronic transistors.

When the liquid crystal is turned off, electricity controlled by the transistor stops flowing. The pixel is then turned on, brightening up due to the 90-degree twisting of the nematic liquid crystal. This allows light to pass through both polarizing filters on the pixel, illuminating the pixel by letting light pass through.

When the liquid crystal is turned on, electricity flows through the nematic liquid crystals. They completely straighten out from their twisted state. The polarizing filter in front of the liquid crystal blocks out the light, resulting in the pixel turning off and becoming dark.

A single LCD contains millions of pixels, nematic liquid crystals, polarizing filters, and transistors. They all work together to create images on the screen.

Most LCD monitors have a lifespan ranging from 30,000 to 60,000 hours. That’s equivalent to 5-7 years using the monitor for 24 hours per day. It could also translate to 10-20 years with running the monitor for 8 hours a day, 5 days a week.

The backlight’s life expectancy is the biggest factor in determining the LCD display lifespan. It’s because liquid crystals do not give off light from themselves. The liquid crystals depend on the backlight for illuminating them. Hence, the LCD screen wears off when the backlights dim as it reaches its maximum lifespan.

The backlight serves as the illuminator of the entire LCD display device. Without a backlight, the LCD device remains darkened and hard to use. Backlights are installed directly behind the LCD panel to lighten up the display.

Simple devices such as pocket calculators don’t use a backlight for their LCD screens. Users rely on natural light to see the numbers displayed on such calculators. However, the majority of modern LCD screens such as televisions, computer monitors, smartphones, aviation screen panels, outdoor signages, and medical monitoring devices use backlights as their internal light source.

This type of backlight is the most popular and widely-used light source for LCDs today. Light-emitting diodes are semiconductors that emit light once electric current flows into it. Particles carrying the electric current are called electrons holes. These combine with electrons in the semiconductor, releasing photons (light particles).

Band separations called bandgaps determine the photons’ energy. Furthermore, the photon’s energy dictates which color the LED emits, depending on the emitted light’s wavelength. Various kinds of semiconductors and their corresponding varying bandgaps create different light colors.

Edge-Lit White LED (EL-WLED)– One or more LED rows are placed on the screen’s edge. A special light diffuser is used to scatter the light evenly across the entire display screen. Computer monitors, laptops, notebooks, and even HDTVs are now lit in this way.

White LED (WLED)– The LCD panel’s rear side is lit up with several white-colored LEDs. A diffuser is set in front of the LEDs to help evenly smooth out the light throughout the screen. Some computer monitors and large-screen LCD TVs use this LED technology.

Red-Green-Blue LED (RGB LED)– This technology works like WLED. The difference is that it uses red, green, and blue LED combination lights instead of white lights. Better picture quality and higher color gamut are its advantages over WLED and EL-WLED.

ELP uses electroluminescent materials such as colored phosphors instead of heat to create light. This material is placed in between two conductor layers. The material emits light as a result of an electric current flowing through it. ELPs are mostly used in small LCD screens.

CCFL backlight uses a cold cathode fluorescent lamp as its main light source. This lamp consists of a cathode that isn’t heated electrically by a filament, hence the connotation “cold”.  A diffuser is placed in front of the CCFL lamp to evenly distribute light across the entire screen.

The cathodes used in CCFL produce light by creating a non-heated thermionic emission of electrons. This is accomplished by using discharges in mercury vapor to create an ultraviolet light. This light, in turn, creates a fluorescent coating inside the lamp, resulting in visible light.

Computer monitors and TV screens predominantly used CCFLs for backlights. However, modern manufacturers opt for LED technology instead of CCFL for their devices’ backlights.

HCFL backlights have filaments that need to be heated to excite mercury atoms, cause the current to flow, and ultimately emit light. HCFLs are often used in LCD equipment such as medical devices, custom task-oriented lamps, scanners, and outdoor LCD signs.

Liquid crystals are the heart of an LCD display. This unique substance flows like a liquid but retains many characteristics of solid crystals. They have long and cylindrical-shaped molecules that can twist when changes in molecular orientation happen.

Different liquid crystal families are used in LCD displays. One requirement of such liquids is to exhibit mutual attraction. Also, the molecules in the liquid crystal need to be anisotropic. This means that the liquid crystal molecules have that average structural order along a molecular axis.

Liquid crystals are often sandwiched in between the color filters and the polarizers. They twist and straighten in response to electrical currents applied to them. The movement of liquid crystals controls whether polarized light will pass through the filters or not.

The nematic phase is characterized by the crystal molecules freely moving around the liquid. However, these molecules point themselves to one direction only, making it unique from pure liquid molecules. Nematic liquid crystals are the most common liquid used in LCD screens.

Color filters are found in between the liquid crystals. These filters determine whether the pixel shows red, green, or blue colors when activated. The filters work by independently controlling the pixel’s red, green, and blue sub-pixels. With this, the LCD screen can reproduce all possible colors found in the color space.

The color filters aren’t active elements, though. It’s the liquid crystal molecules that control the light passing through the filters. The color filters simply determine the color the pixel shows based on how much light is passing through them, as determined by the applied electric voltage and the movement of the liquid crystal molecules.

An LCD cell is made up of two polarizing filters. They enclose the LCD display and color filters. One polarizing filter is located in front of the backlight and is horizontal in orientation. The other one is found just beneath the pixel in front and is vertical in orientation. Polarizing filters are typically made of transparent crystals or glass substrates.

The role of polarizing filters is to control which light patterns can pass through the LCD screen. Without these filters, visual images generated by the LCD panel will have a poor contrast ratio and an inferior quality image.

Meanwhile, if the LCD display is arranged in a straightened way, the horizontal light waves that came from the first polarizing filter will be blocked from entering the vertical polarizing filter. The pixel is then turned off and no light illuminates it.

The two polarizing filters need to be vertical and horizontal in orientation, respectively. If the filters are oriented in the same way (ie; both horizontal or both vertical) will block all the light passing through, displaying nothing on the screen.

TFTs are responsible for providing electrical voltage to the LCD display. Each screen pixel has a corresponding transistor, enabling the pixels to easily be controlled in unison through changes in electrical current.

Using TFTs requires less charge and less power to operate the LCD display screen successfully. TFT use also leads to sharper images because each pixel has its own transistor controlling it. The charge given to a certain pixel can be actively maintained even if the screen is refreshed to display another image.

That’s all the basic information you need to know about LCD display screens. Now, you know how an LCD screen works, its possible lifespan, its components, and how it compares to other display technologies.

Armed with this information, you can better appreciate and take care of your LCD display devices. And in case you’re planning to add display devices to your business, the information you’ve learned will help you make educated choices regarding the display technologies you’ll utilize.

Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.

The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.

Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.

The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.

Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.

In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.

LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.

According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.

The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.

First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.

The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.

Next, a photoresist is applied to the glass on which ITO film is deposited, and a uniform photoresist layer is formed on the ITO glass. After baking for a period of time, the solvent of the photoresist was partially volatilized to increase the adhesion of the photoresist material to the ITO glass.

Ultraviolet light (UV) is used to illuminate the surface of the photoresist through a pre-made electrode pattern mask, which causes the photoresist layer to react. The photoresist is selectively exposed under ultraviolet light by covering the photoresist on the glass coated with the photoresist.

The exposed part of the photoresist is then washed away with the developer, leaving only the unexposed part, and the dissolved photoresist is then washed away with deionized water.

Then etch off the ITO film without photoresist covering with appropriate acid etching solution, and only retain the ITO film under the photoresist. ITO glass is conductive glass (In2O3 and SnO2). The ITO film not covered by photoresist is easy to react with acid, while the ITO film covered by photoresist can be retained to obtain the corresponding wire electrode.

Stripping: High concentration of alkali solution (NaOH solution) is used as a stripping solution to peel off the remaining photoresist on the glass so that ITO glass can form ITO graphics exactly consistent with the photolithography mask.

Rinse the basic label of glass with an organic solution and remove the photolithographic tape after reaction to keep the glass clean. This completes the first thin-film conductive crystal process, which generally requires at least five identical processes to form a complex and sophisticated pattern of electrodes on the glass.

This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.

The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.

As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.

As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.

Then, the organic polymer directional material is coated on the surface of the glass, that is, a uniform directional layer is applied to the appropriate position of ITO glass by the method of selective coating. Meanwhile, the directional layer is cured.

Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.

After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.

Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.

Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.

As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process

Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.

A polarizer is an optical plate that allows only light from a certain direction to pass through. It is an optical element that converts natural light into straight polarized light. The mechanism of action is to make the vertical direction light pass through the straight incident light after passing through the vertical polarizer, and the other horizontal direction light is absorbed, or use reflection and scattering and other effects to make its shade.

When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.

The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.

Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission

Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.

The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board

The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.

LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.

However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.

First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.

CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.

With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.

However, no matter CCFL backlight or LED backlight is placed in various ways, the nature of the backlight source cannot be a surface light source, but a linear light source or point light source. Therefore, other components are needed to evenly distribute the light to the whole surface. This task is accomplished by the diffuser plate and diffuser plate.

On the transparent diffuser plate, point-like printing can block part of the light. The LED backlight on the side drives the light from the side of the diffuser plate, and the light reflects and refracts back and forth in the diffuser plate, distributing the light evenly to the whole surface. Point-like printing blocks part of the light, screening the light evenly like a sieve.

At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.

The backlight system also includes a backlight module laminator, located behind the backplane. In the CCFL backlight era, you can often see the long strip laminator like the one above, with each coil responsible for a set of tubes.

However, it is much simpler to use a side white LED as a backlight. The small circuit board on the far left of the figure above is the backlight of the LED.

This is the general structure of the backlight system. Since I have never seen the backlight mode of R.G.B LED, I cannot tell you what the backlight mode is like. I will share it with you when I see it in the future.

Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.

After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.

However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.

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