a7c0001aa01cj40 lcd panel voltage factory

Monochrome character, graphic and static displays require different input voltages. All the different LCD voltage symbols can be confusing, but believe it or not, there is a system to the madness.

The voltages VCC, VDD, VSS and VEE are used in describing voltages at various common power supply terminals. The differences between these voltages stem from their origins in the transistor circuits they were originally used for.

This LCD voltage terminology originated from the terminals of each type of transistor and their common connections in logic circuits. In other words, VCC is often applied to BJT (Bipolar Junction Transistor) collectors, VEE to BJT emitters, VDD to FET (Field-Effect Transistor) drains and VSS to FET sources. Most CMOS (Complementary metal–oxide–semiconductor) IC data sheets now use VCC and GND to designate the positive and negative supply pins.

In the Pleistocene era (1960’s or earlier), logic was implemented with bipolar transistors. NPN (Negative-Positive-Negative) were used because they were faster. It made sense to call positive supply voltage VCC where the “C” stands for collector. The negative supply was called VEE where “E” stands for emitter.

When FET transistor logic came around a similar naming convention was used, but now positive supply was VDD where “D” stands for drain. The negative supply was called VSS where “S” stands for source. Now that CMOS is the most common logic this makes no sense. The “C” in CMOS is for “complementary” but the naming convention still persists. In practice today VCC/VDD means positive power supply voltage and VEE/VSS is for negative supply or ground.

The convention of VAB means the voltage potential between VA and VB. The convention of using 3 letters was used to show power supply and ground reference voltages as well. In some cases a processor may have both an analog and digital power supply. In this case VCCA/VCCD and VSSA/VSSD are used. Another reason for the 3 letters is in an NPN circuit with a load resister between the collector and VCC. VC would be the collector voltage. In this case VCC is the positive power supply voltage and would be higher than VC.

Pin three (3) is Vo and is the difference in voltage between VDD and VSS. This LCD voltage is adjusted to provide the sharpest contrast. The adjustment can be accomplished through a fixed resistor or a variable potentiometer. Many products have firmware that monitor the temperature and automatically adjust the contrast voltage.

In a Liquid Crystal Display (LCD), V0 is used to vary the screen brightness or contrast. Contrast, simply put is the ratio of the light areas to the dark areas in a LCD. This is usually done in a production setting with values which are optimized for most users. Temperature can have an undesirable effect on the display brightness and for this reason a varying resister or potentiometer is used to accommodate the desires of the user.

Below is a data sheet of a 16x2 Character LCD module that shows various recommended driving voltages. The LCD voltage can range from MIN (minimum) to TYP (Typical) to Max (maximum).

If the supplied LCD voltage drops too low, the display is ‘under-driven’ and will produce segments that are ‘grey’. The lower the LCD voltage falls below the acceptable threshold, the lower the contrast will be.

If the LCD is over-driven, you may see ghosting. This is where segments that should not be ‘on’ are gray. They are not as dark as the segments that should be on, but they can be seen and may cause confusion for the end user.

There are times when a customer needs to replace a display that has been discontinued or EOL (End-Of -Life) by their previous LCD supplier. The previous LCD’s pin-outs may be different than Focus’ standard, off-the-shelf display. This is not a large problem to overcome.

The third option is to pull power from pins one and two. This is the same location from which the LCD is pulling its power. Focus does not recommend this option and can modify the PCB for the customer to connect the backlight from a different location.

Many LCD Modules will require more than one internal voltage/current. This may make it necessary for the customer to supply the needed inputs. They may need to supply 3V, 5V, 9V, -12V etc.

The solution for this is to integrate a charge pump (or booster circuit) into the LCD circuitry. This solution works in most applications, but if the product will be operating in an intrinsic environment, care must be taken with layout of the circuit board.

Intrinsically-safe LCDs are Liquid Crystal Displays that are designed to operate in conditions where an arc or spark can cause an explosion. In these cases, charge pumps cannot be employed. In fact, the total capacitive value of the display needs to be kept to a minimum.

Focus Display Solutions does not build a display that is labeled ‘Intrinsically safe’ but we do design the LCD to meet the requirements of the engineer. In meeting the design engineer’s requirements, the display may need to contain two or three independent inputs. Focus can redesign the PCB and lay out the traces to allow for these additional inputs.

One of today’s modern technological wonders is the flat-panel liquid crystal display (LCD) screen, which is the key component we find inside televisions, computer monitors, smartphones, and an ever-proliferating range of gadgets that display information electronically.What most people don’t realize is how complex and sophisticated the manufacturing process is. The entire world’s supply is made within two time zones in East Asia. Unless, of course, the factory proposed by Foxconn for Wisconsin actually gets built.

Liquid crystal display (LCD) screens are manufactured by assembling a sandwich of two thin sheets of glass.On one of the sheets are transistor “cells” formed by first depositing a layer of indium tin oxide (ITO), an unusual metal alloy that you can actually see through.That’s how you can get electrical signals to the middle of a screen.Then you deposit a layer of silicon, followed by a process that builds millions of precisely shaped transistor parts.This patterning step is repeated to build up tiny little cells, one for each dot (known as a pixel) on the screen.Each step has to be precisely aligned to the previous one within a few microns.Remember, the average human hair is 40 microns in diameter.

On the other sheet of glass, you make an array of millions of red, green, and blue dots in a black matrix, called a color filter array (CFA).This is how you produce the colors when you shine light through it.Then you drop tiny amounts of liquid crystal material into the cells on the first sheet and glue the two sheets together.You have to align the two sheets so the colored dots sit right on top of the cells, and you can’t be off by more than a few microns in each direction anywhere on the sheet.The sandwich is next covered with special sheets of polarizing film, and the sheets are cut into individual “panels” – a term that is used to describe the subassembly that actually goes into a TV.

For the sake of efficiency, you would like to make as many panels on a sheet as possible, within the practical limitations of how big a sheet you can handle at a time.The first modern LCD Fabs built in the early 1990s made sheets the size of a single notebook computer screen, and the size grew over time. A Gen 5 sheet, from around 2003, is 1100 x 1300 mm, while a Gen 10.5 sheet is 2940 x 3370 mm (9.6 x 11 ft).The sheets of glass are only 0.5 - 0.7 mm thick or sometimes even thinner, so as you can imagine they are extremely fragile and can really only be handled by robots.The Hefei Gen 10.5 fab is designed to produce the panels for either eight 65 inch or six 75 inch TVs on a single mother glass.If you wanted to make 110 inch TVs, you could make two of them at a time.

The fab is enormous, 1.3 km from one end to the other, divided into three large buildings connected by bridges.LCD fabs are multi-story affairs.The main equipment floor is sandwiched between a ground floor that is filled with chemical pipelines, power distribution, and air handling equipment, and a third floor that also has a lot of air handling and other mechanical equipment.The main equipment floor has to provide a very stable environment with no vibrations, so an LCD fab typically uses far more structural steel in its construction than a typical skyscraper.I visited a Gen 5 fab in Taiwan in 2003, and the plant manager there told me they used three times as much structural steel as Taipei 101, which was the world’s tallest building from 2004- 2010.Since the equipment floor is usually one or two stories up, there are large loading docks on the outside of the building.When they bring the manufacturing equipment in, they load it onto a platform and hoist it with a crane on the outside of the building.That’s one way to recognize an LCD fab from the outside – loading docks on high floors that just open to the outdoors.

LCD fabs have to maintain strict standards of cleanliness inside.Any dust particles in the air could cause defects in the finished displays – tiny dark spots or uneven intensities on your screen.That means the air is passed through elaborate filtration systems and pushed downwards from the ceiling constantly.Workers have to wear special clean room protective clothing and scrub before entering to minimize dust particles or other contamination.People are the largest source of particles, from shedding dead skin cells, dust from cosmetic powders, or smoke particles exhaled from the lungs of workers who smoke.Clean rooms are rated by the number of particles per cubic meter of air.A class 100 cleanroom has less than 100 particles less than 0.3 microns in diameter per cubic meter of air, Class 10 has less than 10 particles, and so on. Fab 9 has hundeds of thousands of square meters of Class 100 cleanroom, and many critical areas like photolithography are Class 10.In comparison, the air in Harvard Square in Cambridge, MA is roughly Class 8,000,000, and probably gets substantially worse when an MBTA bus passes through.

The Hefei Gen 10.5 is one of the most sophisticated manufacturing plants in the world.On opening day for the fab, BOE shipped panels to Sony, Samsung Electronics, LG Electronics, Vizio, and Haier.So if you have a new 65 or 75-inch TV, there is some chance the LCD panel came from here.