tft display contain glass manufacturer

In Taiwan.  It was formed in 2001 by the merger of Acer Display Technology Inc and Unipac Optoelectronics Corporation. It has G3.5 to G8.5 production lines.

In Korea and China. It is used to be the 2nd biggest TFT LCD manufacturers. LG also planned to stop the production but delayed the plan after the price increased. LG has G7.5 and G8.5 (Guangzhou) production lines.

In Korea. It used to be the biggest TFT LCD manufacturers before it was dethroned by BOE in 2019. Because of tough competition, Samsung planned to stop the production in 2021 but delayed because the price increase during the pandemic.  Samsung has G7 and G8.5 production lines.

One of the industry’s leading oxide panel makers selected Astra Glass as its backplane glass substrate because it has the inherent fidelity to thrive in high-temperature oxide-TFT glass fabrication for immersive high-performance displays.

One of the industry’s leading oxide panel makers selected Astra Glass as its backplane glass substrate because it has the inherent fidelity to thrive in high-temperature oxide-TFT glass fabrication for immersive high-performance displays.

Welcome at Riverdi University. In this lecture we’ll talk about different kinds of glass in TFT LCD displays and surfaces that we use to protect displays, or we can use to protect with the glass the entire devices

We will talk about different types of glass in TFT LCD displays, then the surface treatments, what we do to achieve different parameters of glass surfaces, about the hardness – important when we want to protect something, then about painting the glass, how we do it and what we can achieve, IK rate, how much mechanical impact we can place on the glass, and will it withstand this still and at the end about laminated glass, why we laminate glass and what we can achieve by doing that.

The most important thing with the glass in TFT LCD displays is to protect the display, but not only. As you can see on the pictures above, glass is an element of the design of the devices. It makes devices look better and can be designed in a way that protects not only the display, but the entire surface of a device, like for example for the coffee machine on the picture above, where we have a display with some additional graphic that covers the whole front of the device. Glass is one of the best materials that we use in electronics to protect screens, because it is very hard and it is hard to scratch. It is mechanically strong, cheap, and exceptionally good in optics. For glass, the transparency rate is typically more than 90% or even 95% percent. It is widely available, we know a lot of techniques how to manufacture it and how to prepare it for some special advanced designs as we can change the shape of glass quite easily nowadays.

Now we will talk about types of glass that we use to protect screens and devices. Mainly we use two types of glass in TFT LCD displays, one is chemically strengthened glass, that we call CS type glass, the other is thermally tempered glass, hardened glass where we use hot temperature to make it stronger. For our standard products we typically use on the touch screens chemically strengthened glass. Our standard thickness is 1.1-millimeter thickness. This kind of glass is pretty strong, comparing to the regular glass. Chemical strengthening means that we treat the surface with ions, usually silver ions. We increase the strength of the surface of the glass because glass usually breaks when the surface breaks. We do not change the glass internally with chemical strengthening, we just change the surface hardness, and it is enough to make the glass much stronger.

As you can see in the table above, with chemical strengthening we can make glass even 6 or 8 times mechanically stronger than the regular one. This is a very long process; it can take several hours, and we need hot temperature, 400 or more degrees. Thermally tempered glass is a separate way of strengthening glass. We use hot temperature and very fast cooling to make the glass stronger. We need a higher temperature, 700 degrees in this process, but it is much faster, it takes just several minutes, and we achieve strong glass, 4 to 5 times stronger than regular float glass. Thermally tempered glass is not as strong as chemically strengthened glass. It is cheaper, but we cannot use it for thin glass. The thinnest glass that we can thermally temper is 3-4 millimeter. If the glass is thinner, with hot temperature it starts floating and the surface will not be flat again. So, if we have a thick glass, it would be cheaper to use the thermally tempered solution. That is why it is more popular. For thinner glass we use chemical strengthening, because we cannot use the thermally tempered solution.

Now we will talk about the other difference between these two methods of strengthening glass. On the left side of the picture above, you can see chemically strengthened glass broken, and on the right side there is thermally tempered glass broken. Chemically strengthened glass breaks like regular glass because we do not change the internal part of the glass. We only make the surface stronger, but inside the glass is the same as regular float glass, and it breaks just like it. Thermally tempered glass changes the internal structure of the glass and it breaks into very small pieces. In many cases it is better because it is safer for humans, that is why we normally use thermally tempered glass in cars or in places where broken glass may injure people.

Another property or type of glass that we will talk about is Optiwhite and Float. Float is the most common glass that we use in architecture designs, but also in many touchscreens. The float glass is the most common, most popular and the cheapest, but sometimes we have specific requirements. We sometimes need to have very good color reproduction, especially light colors, white color. Then we use glass called Optiwhite. To achieve that we need to remove the iron from the glass. Float glass has a little bit of iron which makes it green or greenish. If we look straight through the glass, we may not see that but if we look like from an angle, we can see the green color. If we put a white background, we will also see this greenish color a little bit. So, if there are specific requirements, we use Optiwhite, it is especially worth considering if you have a white background. Usually, the Optiwhite is a little bit more expensive, so it is worth checking with the manufacturer of the display what we can use in our case.

Now we know how glass is made, how it is being strengthened, how it breaks and what types of glass, Float and Optiwhite, we have. To continue, we will talk about surface treatments other than strengthening. The other treatments that we use are anti-glare, anti-fingerprint, anti-reflective and anti-bacterial. About anti-reflective treatment we have talked in another video about

On the picture above there are examples of glass. One of them is a little bit blurry, it is anti-glare and the other one is clear – it is anti-reflective. In the past, anti-glare glass was more popular and used in some commercial devices, but later manufacturers have found that devices with anti-glare are being sold less frequently than the glare ones. It is because as humans we think that there is something wrong with a little bit blurry image even if the reflections are lower. When we are in a shop and looking at phones, we do not see the image clearly and we think that there is something wrong and we do not want this device. That is why we do not see any more anti-glare glass in consumer products. Everything is glare in consumer products, it could be anti-reflective or could be only regular without any surface treatment. But in the professional market that we are working on, like medical devices, military devices, we have many projects where we use anti-glare and anti-reflective treatments, both solutions to reduce reflections and increase contrast.

Now let us talk about hardness of glass in TFT LCD displays. Of course, to talk about hardness we need to measure it. For that we have the Mohs scale where we have 11 different levels of hardness. Like you see on the picture above, the 10th  is diamond and the 1st  is talk. What we normally use is glass with hardness between 5 and 7. In some cases we also use Gorilla glass with hardness 9. It is used on our phones or tablets. As you can see, we can achieve hardness 7 with chemically strengthened glass and usually 6 with thermally strengthened glass. Gorilla glass is also chemically strengthened glass, patented by the Corning company and it is the strongest that we can achieve in the cover glass to protect the screen.

This scale is about surface hardness – how hard is it to scratch the surface. As you know, even glass with hardness 9 can be scratched, everybody has some scratches on their phone because this hard layer is very thin – 10 micrometers only. If we put enough force and break this barrier, then we have soft glass with hardness 6 or even lower, that is why we have the scratches.

A couple more words about Gorilla glass. Now there is the sixth generation of Gorilla Glass on the market. The goal for Corning company and Gorilla Glass is to make the glass as strong and as light as possible, because most of the cases are handheld devices, where we want the glass to be light, that is why we want to make it very thin. We have also other companies that are making equivalents of Gorilla Glass, like Dragontrail from AGC or Xensation from Shott. They are not so popular but in many mobile phones or tablets on the market you can find these types of glass.

Now let us talk about the painting. We know the types of glass that we use in TFT LCD displays, we know how to make the glass stronger, we know the surface treatments, how to make the glass less reflective or anti-fingerprint or antibacterial, but it is not enough because glass will only be transparent. If we want to cover it, we need to paint it. Typically, we paint glass with the technique called Screen Printing. It is the most popular, cheapest and fastest technique.

When we do the Screen Printing, we need a screen for each color, so to minimize cost, we try to reduce the number of colors to 2–4, like the background and the colored logo. Each color is a different process, we need to wait until the previous painting dries and then we need to put another screen and print another color. More colors mean a longer process and of course a higher cost. Of course, we can change the shape of the glass, we can make rounded corners or custom design of the glass, but it is expensive because first it is just the rectangular piece, then you need to go to the CNC machine to make the proper shape of the glass.

Now we will talk about mechanical impact protection. It is different than the surface hardness we talked about before. On the picture above, we have the test and scale to measure the mechanical strength of glass, that means how much energy we can put on the glass before it breaks. It is measured in IK rate. IK rate is a scale where we have different levels and different energy that will boost. For example, if we want to test IK 9, we need to take 5-kilogram mass from 200-millimeter height. The mass is kept above the tested glass using an electromagnet, then we just drop it, and we see if it breaks or not. If not, of course the test is passed.

If the glass has not passed the test, we can try to change the glass type from thermally tempered to chemically strengthened or go to a thicker glass.

The last point in this article is laminated glass. We laminate glass because of a few reasons. First, what is laminated glass. Laminated glass is like putting the film inside two glass sheets. This process is expensive, we need pressure, we need temperature, we need time, and we need an exceptionally clean environment, because when we laminate together two sheets of glass, we need to be sure that no particles get inside. This kind of process needs to be done in a Clean Room, so it is expensive, but as you see on the picture above, even if the glass is broken, it still holds up because of the laminated film inside.

We laminate glass mainly because of two reasons. One is mechanical strength and impact. We use it even in our homes. Many windows used nowadays are anti-vandal and that means they are laminated glass, and they are extraordinarily strong. The other reason to laminate glass is to put a film inside with some properties, usually to block the UV or IR light. IR means infrared so heat and UV means ultraviolet, short wavelength, extremely dangerous for electronics. When we have an outdoor application, some customers want to protect the displays, touchscreens or the e-paper displays also against UV. Then we use laminated glass and as you can see on the chart above the IR cut film and UV cut film are both transparent for visible light. We can see everything through them, but what is higher and what is lower is cut by UV and IR films. Most often we use only UV cut film because UV is more dangerous, for example it makes the film sensors for capacitive touchscreens turn yellow or it can decrease the contrast of the TFT (Thin Film Transistor) display by damaging the polarizer or color filters. The IR film is used in some applications to protect the display from heat. If we add it, we can decrease the temperature of the display surface. In another video we were talking about High-TN, so liquid crystals that can work in very high temperatures. For this kind of liquid crystals, we usually do not need to decrease the temperature of the surface because they can go up to 100 or 110 degrees, but regular displays can work up to 50- or 70-degrees maximum temperature. Using the IR cut film can solve the problem with blackening and increasing the display temperature too much.

Asia has long dominated the display module TFT LCD manufacturers’ scene. After all, most major display module manufacturers can be found in countries like China, South Korea, Japan, and India.

However, the United States doesn’t fall short of its display module manufacturers. Most American module companies may not be as well-known as their Asian counterparts, but they still produce high-quality display products for both consumers and industrial clients.

In this post, we’ll list down 7 best display module TFT LCD manufacturers in the USA. We’ll see why these companies deserve recognition as top players in the American display module industry.

STONE Technologies is a leading display module TFT LCD manufacturer in the world. The company is based in Beijing, China, and has been in operations since 2010. STONE quickly grew to become one of the most trusted display module manufacturers in 14 years.

Now, let’s move on to the list of the best display module manufacturers in the USA. These companies are your best picks if you need to find a display module TFT LCD manufacturer based in the United States:

Planar Systems is a digital display company headquartered in Hillsboro, Oregon. It specializes in providing digital display solutions such as LCD video walls and large format LCD displays.

Planar’s manufacturing facilities are located in Finland, France, and North America. Specifically, large-format displays are manufactured and assembled in Albi, France.

Another thing that makes Planar successful is its relentless focus on its customers. The company listens to what each customer requires so that they can come up with effective display solutions to address these needs.

What makes Microtips a great display module TFT LCD manufacturer in the USA lies in its close ties with all its customers. It does so by establishing a good rapport with its clients starting from the initial product discussions. Microtips manages to keep this exceptional rapport throughout the entire client relationship by:

Displaytech is an American display module TFT LCD manufacturer headquartered in Carlsbad, California. It was founded in 1989 and is part of several companies under the Seacomp group. The company specializes in manufacturing small to medium-sized LCD modules for various devices across all possible industries.

The company also manufactures embedded TFT devices, interface boards, and LCD development boards. Also, Displaytech offers design services for embedded products, display-based PCB assemblies, and turnkey products.

Displaytech makes it easy for clients to create their own customized LCD modules. There is a feature called Design Your Custom LCD Panel found on their site. Clients simply need to input their specifications such as their desired dimensions, LCD configuration, attributes, connector type, operating and storage temperature, and other pertinent information. Clients can then submit this form to Displaytech to get feedback, suggestions, and quotes.

Clients are assured of high-quality products from Displaytech. This is because of the numerous ISO certifications that the company holds for medical devices, automotive, and quality management. Displaytech also holds RoHS and REACH certifications.

A vast product range, good customization options, and responsive customer service – all these factors make Displaytech among the leading LCD manufacturers in the USA.

Products that Phoenix Display offers include standard, semi-custom, and fully-customized LCD modules. Specifically, these products comprise Phoenix Display’s offerings:

Phoenix Display also integrates the display design to all existing peripheral components, thereby lowering manufacturing costs, improving overall system reliability, and removes unnecessary interconnects.

Clients flock to Phoenix Display because of their decades-long experience in the display manufacturing field. The company also combines its technical expertise with its competitive manufacturing capabilities to produce the best possible LCD products for its clients.

True Vision Displays is an American display module TFT LCD manufacturing company located at Cerritos, California. It specializes in LCD display solutions for special applications in modern industries. Most of their clients come from highly-demanding fields such as aerospace, defense, medical, and financial industries.

The company produces several types of TFT LCD products. Most of them are industrial-grade and comes in various resolution types such as VGA, QVGA, XGA, and SXGA. Clients may also select product enclosures for these modules.

Slow but steady growth has always been True Vision Display’s business strategy. And the company continues to be known globally through its excellent quality display products, robust research and development team, top-of-the-line manufacturing facilities, and straightforward client communication.

All of their display modules can be customized to fit any kind of specifications their clients may require. Display modules also pass through a series of reliability tests before leaving the manufacturing line. As such, LXD’s products can withstand extreme outdoor environments and operates on a wide range of temperature conditions.

LXD has research centers and factories in both the United States and China. The US-based headquarters feature a massive 30,000 square feet of manufacturing and research development centers. Meanwhile, LXD’s Chinese facilities feature a large 5,000 square meters of cleanrooms for manufacturing modular and glass products.

Cystalfontz America is a leading supplier and manufacturer of HMI display solutions. The company is located in Spokane Valley, Washington. It has been in the display solutions business since 1998.

Crystalfontz takes pride in its ISO 9001 certification, meaning the company has effective quality control measures in place for all of its products. After all, providing high-quality products to all customers remains the company’s topmost priority. Hence, many clients from small hobbyists to large top-tier American companies partner with Crystalfontz for their display solution needs.

We’ve listed the top 7 display module TFT LCD manufacturers in the USA. All these companies may not be as well-known as other Asian manufacturers are, but they are equally competent and can deliver high-quality display products according to the client’s specifications. Contact any of them if you need a US-based manufacturer to service your display solutions needs.

We also briefly touched on STONE Technologies, another excellent LCD module manufacturer based in China. Consider partnering with STONE if you want top-of-the-line smart LCD products and you’re not necessarily looking for a US-based manufacturer. STONE will surely provide the right display solution for your needs anywhere you are on the globe.

For its transparency, flat and smooth surface, and excellent heat resistance, this product is used as a substrate for various types of displays such as televisions, personal computers, smart phones, tablet devices, and in-vehicle infotainment. It is an alkali-free aluminosilicate glass that was developed by using the float process.

Recently, screen sizes of LCD TVs have become wider and larger. The glass substrates from AGC enable this trend of larger LCD TV sizes. Glass substrates also play a key role to reproduce clear and beautiful screen images as one of the core components of LCDs.

It is necessary for TFT-LCD glass to meet many strict quality requirements. Unlike window pane glass, glass for TFT-LCDs is not allowed to contain alkalis. This is because alkali-ions contaminate liquid crystal materials and even adversely affect the characteristics of the TFT. Additionally, the glass should not exhibit large sagging even though its thickness is just 0.3 to 0.7 mm and should have excellent heat resistance while assuring dimensional stability even after being heated at high temperature. The glass also should have properties that its composition does not dissolve during the fabrication process using chemicals. "AN100", non-alkali glass developed by us, is the one that has fulfilled those various requirements. Furthermore, since "AN100" does not contain hazardous materials such as arsenic or antimony, it has high reputation for being an environment-friendly glass. Our technologies are supporting the design of thin, large, and environmentally friendly LCD TVs.

An LCD has a layer of liquid crystal sandwiched between two sheets of glass. The most remarkable feature of liquid crystal is its optical characteristics of being both a liquid and a solid. Applying voltage to the layer of liquid crystal causes the orientation of the molecules in the liquid crystal to change relative to each other. This molecule rearrangement controls the light transmission from the backlight; the light passes through color filters of red, blue, and green, and eventually rich images appear on the screen.

Majority of LCDs in wide use now are TFT-LCDs. In a TFT-LCD, a layer of thin film that forms transistors is used as a device that applies voltage to the liquid crystal layer, and those transistors control the voltage supplied to each pixel. The advantages of a TFT-LCD are high resolution and quick response time that enables motion image to be fine and clear.

Recently, displays with higher resolution such as 4K and 8K are being developed one after another and have made it possible for viewers to enjoy vivid and fine picture even in very large screen sizes.

It is AGC’s display glass substrates, developed using its distinctive precision glass processing technologies, that support these higher resolution TVs.

Smartphones and tablets can now be considered life necessities, and the LCD screen is the most frequently used interface whenever such devices are used. Without the LCD display, it is not possible to send email or view pictures taken by the camera function.

Furthermore, LCDs play an important role in a variety of applications such as in-vehicle displays, e.g. navigation systems and center information displays, and digital signage.

Through production and supply of LCD glass substrates, which is a key material of LCDs, AGC helps create a more convenient and comfortable life through integrating various technologies within the Group.

In its display business, AGC holds the number-two global market share in glass substrates used for thin-film-transistor (TFT) liquid crystal displays (LCD) and OLEDs.

AGC leverages its unique manufacturing methods and advanced production techniques to increase its global competitiveness, while focusing on developing materials for next-generation display devices.

With the rapid development of my country’s display industry, the global display industry structure has undergone major changes. At present, the LCD industry is mainly concentrated in China, Japan and South Korea. With the release of new production capacity of mainland panel manufacturers, mainland China will become the world’s largest LCD panel production area in the near future. So, what are the top ten LCD screen manufacturers in the world and how do they rank?

LG Display is currently the world’s No. 1 LCD panel manufacturer, affiliated to LG Group, headquartered in Seoul, South Korea, with R&D, production, and trading institutions in China, Japan, South Korea, and the United States and Europe.

LGDisplay’s customers include Apple, HP, DELL, SONY, Toshiba, PHILIPS, Lenovo, Acer, and other world-class consumer electronics manufacturers. Apple’s iPhone4, iPhone4S, iPhone5, iPad, iPad2, TheNewiPad, and the latest iPad mini all use LG Display’s liquid crystal display panel.SAMSUNG

Innolux is a professional TFT-LCD panel manufacturing company founded by Foxconn Technology Group in 2003. The factory is located in Shenzhen Longhua Foxconn Technology Park, with an initial investment of RMB 10 billion. Innolux has a strong display technology research and development team, coupled with Foxconn’s strong manufacturing capabilities, and effectively exerts the benefits of vertical integration, which will make a significant contribution to improving the level of the world’s flat-panel display industry.

AU Optronics was formerly known as Daqi Technology and was established in August 1996. In 2001, it merged with Lianyou Optoelectronics and changed its name to AU Optronics. In 2006, it acquired Guanghui Electronics again. After the merger, AUO has a complete production line for all generations of large, medium and small LCD panels. AU Optronics is also the world’s first TFT-LCD design, manufacturing and R&D company to be publicly listed on the New York Stock Exchange (NYSE). AU Optronics took the lead in introducing an energy management platform, becoming the world’s first manufacturer to obtain ISO50001 energy management system certification and ISO14045 eco-efficiency evaluation product system verification, and was selected as the Dow Jones Sustainability World in 2010/2011 and 2011/2012. Index constituent stocks set an important milestone for the industry.

Founded in April 1993, BOE is the largest display panel manufacturer in China and a provider of Internet of Things technology, products, and services. Core businesses include display devices, smart systems, and health services. Display products are widely used in mobile phones, tablet computers, notebook computers, monitors, TVs, vehicles, wearable devices, and other fields; smart systems build IoT platforms for new retail, transportation, finance, education, art, medical, and other fields, and provide ” “Hardware products + software platform + scenario application” overall solution; the health service business is combined with medicine and life technology to develop mobile health, regenerative medicine, and O+O medical services, and integrate health park resources.

Sharp is known as the “Father of LCD Panels.” Since its establishment in 1912, Sharp Corporation has developed the world’s first calculator and liquid crystal display, represented by the invention of the live pencil, which is the origin of the current company’s name. At the same time, Sharp is actively expanding into new areas to improve the living standards of human beings and the society. Contribute to progress.

Established in 1971, Chunghwa Picture Tubes is committed to the development of display technology. From continuous innovative design and research and development, it has introduced high-quality innovative products to meet human needs for visual enjoyment.

Toshiba is a well-known multinational enterprise group with a history of 130 years, with a wide range of business, involving social infrastructure construction, household appliances, digital products, electronic components and other business fields, covering almost all aspects of production and life. Toshiba has the largest R&D institution in Japan. Through unremitting innovation and development, Toshiba has always been at the forefront of world science and technology. From launching Japan’s first washing machines, refrigerators and other household appliances, to developing the world’s first notebook computer, the first 16MB flash memory, the world’s smallest 0.85-inch HDD; creating advanced HDDVD technology; researching and manufacturing new SED displays, Toshiba has created many “world firsts” and has contributed to changing people’s lives through continuous technological innovation. Recently, Toshiba is gradually withdrawing from the home appliance and electronic product market and developing into industries with higher technological content.

Tianma Microelectronics was established in 1983 and listed on the Shenzhen Stock Exchange in 1995. It is an innovative technology company that provides display solutions and fast service support for global customers.

The company independently masters leading technologies including LTPS-TFT, AMOLED, flexible display, Oxide-TFT, 3D display, transparent display, and IN-CELL/ON-CELL integrated touch control. The company has a national engineering laboratory for TFT-LCD key materials and technology, a national-level enterprise technology center, a post-doctoral mobile workstation, and undertakes many major national-level special projects such as the National Development and Reform Commission, the Ministry of Science and Technology, and the Ministry of Industry and Information Technology. The company’s strong technology and scientific research capabilities have become the cornerstone of the company’s sustainable development.

“LCD glass substrate” is a generic term for the special glass used for thin-film transistor (TFT) LCDs which form the display area of products including LCD televisions, personal computers and mobile phones. An LCD panel consists of various components stacked in a number of layers. These components include a polarizer, a color filter and a liquid crystal layer, with the glass substrate being the most important. Glass substrates are extremely thin – typically about 0.3-0.7 mm – and 8th-generation glass substrates (2,200 x 2,500 mm) are as large as three tatami mats in size.

In order to accurately display beautiful, high-definition images, LCD glass substrates must have super-smooth surfaces with irregularities reduced to the nano-level. It is also necessary to avoid the formation of internal bubbles and the intrusion of foreign matter (dust) too minute for the naked eye. Smooth and scratch-free glass substrates with the ultimate precision represent the maximum quality AvanStrate aims for.

A thin-film-transistor liquid-crystal display (TFT LCD) is a variant of a liquid-crystal display that uses thin-film-transistor technologyactive matrix LCD, in contrast to passive matrix LCDs or simple, direct-driven (i.e. with segments directly connected to electronics outside the LCD) LCDs with a few segments.

In February 1957, John Wallmark of RCA filed a patent for a thin film MOSFET. Paul K. Weimer, also of RCA implemented Wallmark"s ideas and developed the thin-film transistor (TFT) in 1962, a type of MOSFET distinct from the standard bulk MOSFET. It was made with thin films of cadmium selenide and cadmium sulfide. The idea of a TFT-based liquid-crystal display (LCD) was conceived by Bernard Lechner of RCA Laboratories in 1968. In 1971, Lechner, F. J. Marlowe, E. O. Nester and J. Tults demonstrated a 2-by-18 matrix display driven by a hybrid circuit using the dynamic scattering mode of LCDs.T. Peter Brody, J. A. Asars and G. D. Dixon at Westinghouse Research Laboratories developed a CdSe (cadmium selenide) TFT, which they used to demonstrate the first CdSe thin-film-transistor liquid-crystal display (TFT LCD).active-matrix liquid-crystal display (AM LCD) using CdSe TFTs in 1974, and then Brody coined the term "active matrix" in 1975.high-resolution and high-quality electronic visual display devices use TFT-based active matrix displays.

The liquid crystal displays used in calculators and other devices with similarly simple displays have direct-driven image elements, and therefore a voltage can be easily applied across just one segment of these types of displays without interfering with the other segments. This would be impractical for a large display, because it would have a large number of (color) picture elements (pixels), and thus it would require millions of connections, both top and bottom for each one of the three colors (red, green and blue) of every pixel. To avoid this issue, the pixels are addressed in rows and columns, reducing the connection count from millions down to thousands. The column and row wires attach to transistor switches, one for each pixel. The one-way current passing characteristic of the transistor prevents the charge that is being applied to each pixel from being drained between refreshes to a display"s image. Each pixel is a small capacitor with a layer of insulating liquid crystal sandwiched between transparent conductive ITO layers.

The circuit layout process of a TFT-LCD is very similar to that of semiconductor products. However, rather than fabricating the transistors from silicon, that is formed into a crystalline silicon wafer, they are made from a thin film of amorphous silicon that is deposited on a glass panel. The silicon layer for TFT-LCDs is typically deposited using the PECVD process.

Polycrystalline silicon is sometimes used in displays requiring higher TFT performance. Examples include small high-resolution displays such as those found in projectors or viewfinders. Amorphous silicon-based TFTs are by far the most common, due to their lower production cost, whereas polycrystalline silicon TFTs are more costly and much more difficult to produce.

The twisted nematic display is one of the oldest and frequently cheapest kind of LCD display technologies available. TN displays benefit from fast pixel response times and less smearing than other LCD display technology, but suffer from poor color reproduction and limited viewing angles, especially in the vertical direction. Colors will shift, potentially to the point of completely inverting, when viewed at an angle that is not perpendicular to the display. Modern, high end consumer products have developed methods to overcome the technology"s shortcomings, such as RTC (Response Time Compensation / Overdrive) technologies. Modern TN displays can look significantly better than older TN displays from decades earlier, but overall TN has inferior viewing angles and poor color in comparison to other technology.

Most TN panels can represent colors using only six bits per RGB channel, or 18 bit in total, and are unable to display the 16.7 million color shades (24-bit truecolor) that are available using 24-bit color. Instead, these panels display interpolated 24-bit color using a dithering method that combines adjacent pixels to simulate the desired shade. They can also use a form of temporal dithering called Frame Rate Control (FRC), which cycles between different shades with each new frame to simulate an intermediate shade. Such 18 bit panels with dithering are sometimes advertised as having "16.2 million colors". These color simulation methods are noticeable to many people and highly bothersome to some.gamut (often referred to as a percentage of the NTSC 1953 color gamut) are also due to backlighting technology. It is not uncommon for older displays to range from 10% to 26% of the NTSC color gamut, whereas other kind of displays, utilizing more complicated CCFL or LED phosphor formulations or RGB LED backlights, may extend past 100% of the NTSC color gamut, a difference quite perceivable by the human eye.

In 2004, Hydis Technologies Co., Ltd licensed its AFFS patent to Japan"s Hitachi Displays. Hitachi is using AFFS to manufacture high end panels in their product line. In 2006, Hydis also licensed its AFFS to Sanyo Epson Imaging Devices Corporation.

A technology developed by Samsung is Super PLS, which bears similarities to IPS panels, has wider viewing angles, better image quality, increased brightness, and lower production costs. PLS technology debuted in the PC display market with the release of the Samsung S27A850 and S24A850 monitors in September 2011.

TFT dual-transistor pixel or cell technology is a reflective-display technology for use in very-low-power-consumption applications such as electronic shelf labels (ESL), digital watches, or metering. DTP involves adding a secondary transistor gate in the single TFT cell to maintain the display of a pixel during a period of 1s without loss of image or without degrading the TFT transistors over time. By slowing the refresh rate of the standard frequency from 60 Hz to 1 Hz, DTP claims to increase the power efficiency by multiple orders of magnitude.

Due to the very high cost of building TFT factories, there are few major OEM panel vendors for large display panels. The glass panel suppliers are as follows:

External consumer display devices like a TFT LCD feature one or more analog VGA, DVI, HDMI, or DisplayPort interface, with many featuring a selection of these interfaces. Inside external display devices there is a controller board that will convert the video signal using color mapping and image scaling usually employing the discrete cosine transform (DCT) in order to convert any video source like CVBS, VGA, DVI, HDMI, etc. into digital RGB at the native resolution of the display panel. In a laptop the graphics chip will directly produce a signal suitable for connection to the built-in TFT display. A control mechanism for the backlight is usually included on the same controller board.

The low level interface of STN, DSTN, or TFT display panels use either single ended TTL 5 V signal for older displays or TTL 3.3 V for slightly newer displays that transmits the pixel clock, horizontal sync, vertical sync, digital red, digital green, digital blue in parallel. Some models (for example the AT070TN92) also feature input/display enable, horizontal scan direction and vertical scan direction signals.

New and large (>15") TFT displays often use LVDS signaling that transmits the same contents as the parallel interface (Hsync, Vsync, RGB) but will put control and RGB bits into a number of serial transmission lines synchronized to a clock whose rate is equal to the pixel rate. LVDS transmits seven bits per clock per data line, with six bits being data and one bit used to signal if the other six bits need to be inverted in order to maintain DC balance. Low-cost TFT displays often have three data lines and therefore only directly support 18 bits per pixel. Upscale displays have four or five data lines to support 24 bits per pixel (truecolor) or 30 bits per pixel respectively. Panel manufacturers are slowly replacing LVDS with Internal DisplayPort and Embedded DisplayPort, which allow sixfold reduction of the number of differential pairs.

The bare display panel will only accept a digital video signal at the resolution determined by the panel pixel matrix designed at manufacture. Some screen panels will ignore the LSB bits of the color information to present a consistent interface (8 bit -> 6 bit/color x3).

With analogue signals like VGA, the display controller also needs to perform a high speed analog to digital conversion. With digital input signals like DVI or HDMI some simple reordering of the bits is needed before feeding it to the rescaler if the input resolution doesn"t match the display panel resolution.

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Flat-panel displays are thin panels of glass or plastic used for electronically displaying text, images, or video. Liquid crystal displays (LCD), OLED (organic light emitting diode) and microLED displays are not quite the same; since LCD uses a liquid crystal that reacts to an electric current blocking light or allowing it to pass through the panel, whereas OLED/microLED displays consist of electroluminescent organic/inorganic materials that generate light when a current is passed through the material. LCD, OLED and microLED displays are driven using LTPS, IGZO, LTPO, and A-Si TFT transistor technologies as their backplane using ITO to supply current to the transistors and in turn to the liquid crystal or electroluminescent material. Segment and passive OLED and LCD displays do not use a backplane but use indium tin oxide (ITO), a transparent conductive material, to pass current to the electroluminescent material or liquid crystal. In LCDs, there is an even layer of liquid crystal throughout the panel whereas an OLED display has the electroluminescent material only where it is meant to light up. OLEDs, LCDs and microLEDs can be made flexible and transparent, but LCDs require a backlight because they cannot emit light on their own like OLEDs and microLEDs.

Liquid-crystal display (or LCD) is a thin, flat panel used for electronically displaying information such as text, images, and moving pictures. They are usually made of glass but they can also be made out of plastic. Some manufacturers make transparent LCD panels and special sequential color segment LCDs that have higher than usual refresh rates and an RGB backlight. The backlight is synchronized with the display so that the colors will show up as needed. The list of LCD manufacturers:

Organic light emitting diode (or OLED displays) is a thin, flat panel made of glass or plastic used for electronically displaying information such as text, images, and moving pictures. OLED panels can also take the shape of a light panel, where red, green and blue light emitting materials are stacked to create a white light panel. OLED displays can also be made transparent and/or flexible and these transparent panels are available on the market and are widely used in smartphones with under-display optical fingerprint sensors. LCD and OLED displays are available in different shapes, the most prominent of which is a circular display, which is used in smartwatches. The list of OLED display manufacturers:

MicroLED displays is an emerging flat-panel display technology consisting of arrays of microscopic LEDs forming the individual pixel elements. Like OLED, microLED offers infinite contrast ratio, but unlike OLED, microLED is immune to screen burn-in, and consumes less power while having higher light output, as it uses LEDs instead of organic electroluminescent materials, The list of MicroLED display manufacturers:

Sony produces and sells commercial MicroLED displays called CLEDIS (Crystal-LED Integrated Displays, also called Canvas-LED) in small quantities.video walls.

LCDs are made in a glass substrate. For OLED, the substrate can also be plastic. The size of the substrates are specified in generations, with each generation using a larger substrate. For example, a 4th generation substrate is larger in size than a 3rd generation substrate. A larger substrate allows for more panels to be cut from a single substrate, or for larger panels to be made, akin to increasing wafer sizes in the semiconductor industry.

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If you are in the market of color TFT LCD displays and you haven’t already been affected by the recent changes in the global market, then it’s just a matter of time. If you have recently asked, ‘What is going on with TFT-LCD panel prices lately?’, you are not alone. Here at Phoenix Display we have had a lot of questions regarding the TFT-LCD panel price increase that the market is seeing. We want to help explain what is happening, why it’s happening, and what to expect in the near future so that you can be aware of the effects and adjust accordingly.

In recent months there has developed a fair amount of uncertainty in regards to manufacturing conditions for TFT panels at the TFT glass fab level. This has caused a lot of fluctuation and volatility in both the supply and price of TFT panels. We are seeing that the price of TFTs has increased from 25% to 70% on average, and have seen some instances of a 2.5 times increase for the less common configurations. Combined with the fact that lead time is now only confirmed upon placing an actual order with payment in advance, in makes planning and producing around your color display product even more challenging.

One of the important things to realize with regards to TFT market conditions is that flat TFT panels in almost every size are currently in short supply. This is the first time this has happened in almost 20 years.

Some of the larger panel manufactures are exiting TN TFT manufacturing to focus on newer, more profitable technologies. The market has seen a trend towards low-temperature polysilicon (LTPS) TFT LCD panels, which provide customers lower power consumption along with higher resolution, along with a big shift into OLED to support wearables, the latest smart phone designs, and even the flat panel Television market as well.

In 2016 there has been a rise in the proportion of LTPS/Oxide TFT smartphone panel shipment production, rising to 34.6% market share compared to 29.8% in 2015. In the coming year we expect to see a variety of panel makers including CSOT, Taiwanese AUO, Chinese Tianma, and Japanese JDI, roll out new LTPS capacities eclipsing and impacting conventional TFT manufacturing. In May the industry had a shortage of television panels which was followed by a similar supply-demand dynamic for notebook and smartphone small panels. This was largely due to JDI, LG Display Co. and Samsung Display Inc., shutting down their production lines in these verticals.

In the last 5 months the TFT cell glass cost has been rapidly increasing, largely due to the influence of upstream LCD panel maker’s supply. As a result of these market fluctuations almost all TFT mother glass suppliers have increased their pricing across the board. Due to these new market impacts, we highly doubt that any of the major TFT mother glass manufacturers will reopen lines that have previously been closed. In fact, current trends lend us to believe that if these lines were ever reopened, they would be used for OLED production rather than TFT. We believe that the capacities problems the market is seeing is not a short-term problem, and will likely not ease until the second quarter of 2017, at the earliest. This leaves the current state of the market in a fair amount of turmoil as the suppliers battle the glass shortage and while offloading the increased cost to manufacturers.

While there is a trend at the manufacturing level to diversify away from traditional color TN TFT LCD display, the positive is there is still be a strong market for this product for years to come due to TN TFTs lower cost advantage and availability. In short, we don’t see TFT displays going away any time soon, but we will be impacted by higher costs and longer lead times for the near future.

You’ve already taken the first step by educating yourself on the issue. By preparing your business and supply chain for the increase in price and decrease in supply which lead to longer lead-times, you can mitigate potential delays and issues in your production. If you have any additional questions about TFT panels or any other standard or custom display needs, please

Our new line of 10.1” TFT displays with IPS technology are now available! These 10.1” IPS displays offer three interface options to choose from including RGB, LVDS, and HDMI interface, each with two touchscreen options as capacitive or without a touchscreen.

The new line of 3.5” TFT displays with IPS technology is now available! Three touchscreen options are available: capacitive, resistive, or without a touchscreen.

The glass substrate is one of the core layers of TFT LCD. It influences fundamental features of the display in the resolution, light transmittance, thickness, weight, and viewing angle.

The glass substrate is the core component of the TFT LCD and plays a significant role in the upstream of the TFT LCD industry, similar to the silicon wafer in the semiconductor industry.

Since the quality of the glass substrate decides the features of the display in the resolution, light transmittance, thickness, weight, viewing angle, and other important parameters.

The fundamental structure of the TFT LCD is similar to a sandwich, two layers of “bread” (TFT substrate and color filter) sandwiched with “jam” (liquid crystal).

Considering the unique environment in the manufacturing process of TFT-LCD, such as high temperature, high pressure, and environment switching among acidic-neutral-alkaline, the following characteristics of the glass must meet the challenge and quality requirement.

In the manufacturing process, the maximum temperature can reach above 600 ℃, which requires the glass substrate to remain rigid without any sticking even at such a high temperature.

After the etching process, the glass substrate needs to remain with minimal changes, and can’t be left with visible residue and interference with film deposition.

In the process the mother glass is cut into pieces in the required size, with a thickness of only 0.5-0.7mm, the glass needs to have high mechanical strength and elastic modulus >70GPa.

In the global market of glass substrates for TFT-LCD, more than 90% are concentrated in several major manufacturers, such as Corning (America), Asahi Glass (Japan), Nippon Electric Glass (Japan), and AvanStrate (Taiwan).

However, there is still a gap and need for breakthroughs in the glass for high-generation LCD panel production lines and AMOLED alkali-free glass technology. It is hard to achieve high localization in a short time.

Powertip has grown to become a leading manufacturer of small to mid-size full color TFT and monochrome displays as well as resistive and capacitive touch panels. Powertip is headquartered in Taichung, Taiwan with production facilities located in Taiwan and Nanjing, China. Powertip’s product offerings address major industries to include medical, industrial, automotive, consumer, white goods, communications, test and measurement and gas pumps / parking meters.

Powertip’s manufacturing capabilities comprise Surface Mount Technology (SMT), Chip-On-Board (COB), Chip-On-Glass (COG), Chip-On-Flex (COF), Tape Automated Bonding (TAB) and screen printing. Production of a typical LCD panel would require Powertip to take Mother Glass, scribe, cut, fill the cells with liquid crystal and then seal the two sandwiched glass panels. Powertip would then add polarizers, color filters and all other required backend manufacturing processes to create a completed LCD module to specification.

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LTPS fabrication process is the recrystallization of a-Si molecules to Polycrystalline Silicon with the help of an Excimer laser annealing process. The process occurs at relatively low temperatures when compared with High-Temperature Polycrystalline Silicon, which is why it is called Low-Temperature Polysilicon. This results in higher electron mobility i.e., more than 100 times faster than amorphous silicon (a-Si) which gives faster switching display panels. One of the advantages with LTPS Technology is that it offers high aperture ratio in LCD Display panels, which helps reduce backlight power consumption.

Also, due to the fabrication of small TFT size in LTPS Backplanes, power consumption is also very less. The prominent feature in the LTPS technology is that accessibility of CMOS (Complementary Metal oxide semiconductor) technology that includes both n-channel type and p-channel type thin film transistors for fabrication of Backplanes which is not available in a-Si technology (only n-MOS structure) and Oxide technology (only n-MOS structure). Also, LTPS Backplane offers high ON current which gives faster switching and less parasitic capacitance (due to small size transistors) which combinedly makes it more suitable for high resolution and better refresh rate display panels. But the large complexities in the manufacturing processes, and high materials costs makes it more challenging towards fabricating big sized display panels. Therefore, LTPS backplanes are mostly used in small and medium sized high-end LCD and OLED display panels for smartphones, and wearable devices.

On the other hand, Oxides TFT’s backplanes uses Amorphous Indium Gallium Zinc Oxide (a-IGZO), and other types of Amorphous Oxide semiconductor materials as active layer or channel layer. Oxide TFT backplanes (a-IGZO) having better electron mobility (around 20 to 50 times more as compared with a-Si TFT backplanes), small transistor sizes (as compared with amorphous silicon backplanes) enable low power consumption and low manufacturing costs (as compared with LTPS backplanes) and make them promising candidate over huge display panels market. Also, a-IGZO TFT backplanes offers wide band gap, hence small OFF current as compared with a-Si TFT backplanes or LTPS backplanes results less power dissipation.

Oxide TFT backplanes can be highly scalable to big-sized high resolution display panels with less manufacturing cost as compared with LTPS backplanes. Several research are ongoing in oxide TFT technologies and LTPS TFT technology to improve the display panels in terms of refresh rate, manufacturing costs, power dissipation etc.

LTPO (Low-Temperature Polycrystalline Oxide), which is now-a-days, a new emerging technology and is basically a combination of both LTPS TFT’s and Oxide TFT’s Technology. In this, some TFT’s are fabricated using LTPS technology and some TFT’s are fabricated using Oxide (a-IGZO) technology. LTPO backplanes having variable refresh rates and improved power consumption efficiency make them useful in high-end flagship devices. Apple introduced this technology first in September 2014, as LTPO backplane in the Apple Watch series 4. Samsung, also having a similar type of technology (so called HOP technology, short form of hybrid oxide and polycrystalline silicon) introduced LTPO backplane in the Galaxy Note series smartphones. LG display also has a similar type of technology.

Several research are ongoing in the TFT domain w.r.t. its top gate structures, self-aligned structures, fabrication processes with using different materials to make better TFT backplanes on a glass substrate (mother glass), flexible substrates, etc. Now, the next thing that can come in our mind is the glass substrate and Mother glass as used for the displays. Let’s discuss about these two terms.

Display glass substrate plays an important role in manufacturing TFT backplanes. These glass substrates are a specific type of glass which are thermally stable, strong, durabile and can support most of the TFT technologies while achieving the required resolution. As the current market requirements moves continuously from mid-size to large-size display panels for televisions and other electronic devices, this creates new challenges and opportunities for display glass substrate manufacturers to increase the yields, maximize throughput with low manufacturing costs.

The basic properties which the glass substrates should fulfil are that it must have minimum total thickness variations (TTV), low sag, and low total pitch variations (TPV). During TFT Backplane manufacturing process, display glass substrate will go through several fabrication processes and between these processes, glass substrate will deform in term of shape or size (also called as strain) that arises the term variation in total pitch (TPV). Less variation in total pitch gives better display glass substrate. Also, during the TFT backplane manufacturing process, display glass substrate will go through several depositions and naturally bend due to their weight, which defines the term Sag. Low sag property of big sized display glass substrate gives better stability and durability with low manufacturing costs. When we talk about big sized display glass substrates, the variation in thickness of glass defines the term total thickness variation (TTV). Minimum total thickness variations give uniform layer thickness with better control during TFT backplane fabrication processes.

Now, at this point of time, we all know that display glass substrate will act as a base for making TFT backplanes. Mother glass is a term which indicates a very large size of glass substrate which goes through different fabrication processes, and at last, cut into several sizes which is individually used in as Display glass substrates in smartphones, televisions, wearables, automobile industry etc. Size of the “Mother glass” is determined by the term “Generation”. Newer generation represents bigger size of mother glass when compared with older generations. For example, Gen 10 glass has a very large size of mother glass compared to Gen 1 glass.