led and lcd display factory

Flat-panel displays are thin panels of glass or plastic used for electronically displaying text, images, or video. Liquid crystal displays (LCD), OLED (organic light emitting diode) and microLED displays are not quite the same; since LCD uses a liquid crystal that reacts to an electric current blocking light or allowing it to pass through the panel, whereas OLED/microLED displays consist of electroluminescent organic/inorganic materials that generate light when a current is passed through the material. LCD, OLED and microLED displays are driven using LTPS, IGZO, LTPO, and A-Si TFT transistor technologies as their backplane using ITO to supply current to the transistors and in turn to the liquid crystal or electroluminescent material. Segment and passive OLED and LCD displays do not use a backplane but use indium tin oxide (ITO), a transparent conductive material, to pass current to the electroluminescent material or liquid crystal. In LCDs, there is an even layer of liquid crystal throughout the panel whereas an OLED display has the electroluminescent material only where it is meant to light up. OLEDs, LCDs and microLEDs can be made flexible and transparent, but LCDs require a backlight because they cannot emit light on their own like OLEDs and microLEDs.

Liquid-crystal display (or LCD) is a thin, flat panel used for electronically displaying information such as text, images, and moving pictures. They are usually made of glass but they can also be made out of plastic. Some manufacturers make transparent LCD panels and special sequential color segment LCDs that have higher than usual refresh rates and an RGB backlight. The backlight is synchronized with the display so that the colors will show up as needed. The list of LCD manufacturers:

Organic light emitting diode (or OLED displays) is a thin, flat panel made of glass or plastic used for electronically displaying information such as text, images, and moving pictures. OLED panels can also take the shape of a light panel, where red, green and blue light emitting materials are stacked to create a white light panel. OLED displays can also be made transparent and/or flexible and these transparent panels are available on the market and are widely used in smartphones with under-display optical fingerprint sensors. LCD and OLED displays are available in different shapes, the most prominent of which is a circular display, which is used in smartwatches. The list of OLED display manufacturers:

MicroLED displays is an emerging flat-panel display technology consisting of arrays of microscopic LEDs forming the individual pixel elements. Like OLED, microLED offers infinite contrast ratio, but unlike OLED, microLED is immune to screen burn-in, and consumes less power while having higher light output, as it uses LEDs instead of organic electroluminescent materials, The list of MicroLED display manufacturers:

Sony produces and sells commercial MicroLED displays called CLEDIS (Crystal-LED Integrated Displays, also called Canvas-LED) in small quantities.video walls.

LCDs are made in a glass substrate. For OLED, the substrate can also be plastic. The size of the substrates are specified in generations, with each generation using a larger substrate. For example, a 4th generation substrate is larger in size than a 3rd generation substrate. A larger substrate allows for more panels to be cut from a single substrate, or for larger panels to be made, akin to increasing wafer sizes in the semiconductor industry.

2015, sold to giantplus and tce photomasks, gen 3 still operated by giantplus, gen 4 line sold to giantplus, equipment sold and line demolished, remainder operated by tce

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Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.

The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.

Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.

The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.

Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.

In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.

LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.

According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.

The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.

First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.

The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.

First, the ITO film layer needs to be deposited on the TFT glass, so that there is a smooth and uniform ITO film on the whole TFT glass. Then, using ionized water, the ITO glass is cleaned and ready for the next step.

Next, a photoresist is applied to the glass on which ITO film is deposited, and a uniform photoresist layer is formed on the ITO glass. After baking for a period of time, the solvent of the photoresist was partially volatilized to increase the adhesion of the photoresist material to the ITO glass.

The exposed part of the photoresist is then washed away with the developer, leaving only the unexposed part, and the dissolved photoresist is then washed away with deionized water.

Then etch off the ITO film without photoresist covering with appropriate acid etching solution, and only retain the ITO film under the photoresist. ITO glass is conductive glass (In2O3 and SnO2). The ITO film not covered by photoresist is easy to react with acid, while the ITO film covered by photoresist can be retained to obtain the corresponding wire electrode.

Rinse the basic label of glass with an organic solution and remove the photolithographic tape after reaction to keep the glass clean. This completes the first thin-film conductive crystal process, which generally requires at least five identical processes to form a complex and sophisticated pattern of electrodes on the glass.

This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.

The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.

As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.

As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.

Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.

After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.

Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.

Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.

As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process

Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.

A polarizer is an optical plate that allows only light from a certain direction to pass through. It is an optical element that converts natural light into straight polarized light. The mechanism of action is to make the vertical direction light pass through the straight incident light after passing through the vertical polarizer, and the other horizontal direction light is absorbed, or use reflection and scattering and other effects to make its shade.

When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.

The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.

Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission

Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.

The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board

The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.

LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.

However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.

First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.

CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.

With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.

However, no matter CCFL backlight or LED backlight is placed in various ways, the nature of the backlight source cannot be a surface light source, but a linear light source or point light source. Therefore, other components are needed to evenly distribute the light to the whole surface. This task is accomplished by the diffuser plate and diffuser plate.

On the transparent diffuser plate, point-like printing can block part of the light. The LED backlight on the side drives the light from the side of the diffuser plate, and the light reflects and refracts back and forth in the diffuser plate, distributing the light evenly to the whole surface. Point-like printing blocks part of the light, screening the light evenly like a sieve.

At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.

However, it is much simpler to use a side white LED as a backlight. The small circuit board on the far left of the figure above is the backlight of the LED.

This is the general structure of the backlight system. Since I have never seen the backlight mode of R.G.B LED, I cannot tell you what the backlight mode is like. I will share it with you when I see it in the future.

Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.

After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.

However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.

STONE Technologies is a proud manufacturer of superior quality TFT LCD modules and LCD screens. The company also provides intelligent HMI solutions that perfectly fit in with its excellent hardware offerings.

There is also a downloadable design software called STONE Designer. This is a completely free GUI design software you can use to create responsive digital module-ready user interfaces.

STONE TFT LCD modules come with a microcontroller unit that has a 1GHz Cortex-A8 CPU. Such a module can easily be transformed into an HMI screen. Simple hexadecimal instructions can be used to control the module through the UART port. Furthermore, you can seamlessly develop STONE TFT LCD color user interface modules and add touch control, features to them.

You can also use a peripheral MCU to serially connect STONE’s HMI display via TTL. This way, your HMI display can supply event notifications and the peripheral MCU can then execute them. Moreover, this TTL-connected HMI display can further be linked to microcontrollers such as:

Becoming a reputable TFT LCD manufacturer is no piece of cake. It requires a company to pay attention to detail, have excellent manufacturing processes, the right TFT display technology, and have a consumer mindset.

Now, we list down 10 of the best famous LCD manufacturers globally. We’ll also explore why they became among the top 10 LCD display Manufacturers in the world.

BOE Technology Group Co., Ltd., founded in April 1993, is an IoT company providing intelligent interface products and professional services for information interaction and human health. BOE’s three core businesses are Interface Devices, Smart IoT Systems, and Smart Medicine & Engineering Integration.

Interface Devises Business includes Display and Senor, Sensor, and Application Solutions. As a leading company in the global semiconductor display industry, BOE has made the Chinese display industry develop from scratch to maturity and prosperity. Now, more than one-quarter of the global display panels are made by BOE, with its UHD, flexible display, microdisplay, and other solutions broadly applied to well-known worldwide brands.

Smart IoT Systems Business includes Intelligent Manufacturing Services, IoT Solution, and Digital Art IoT Platform. BOE provides integrated IoT solutions in smart retail, smart finance, digital art, business office, smart home, smart transportation, smart education, smart energy, and other fields. In the field of digital art, BOE has launched its digital art IoT solution – BOE iGallery, realizing the perfect combination of technology and art. For smart retail, BOE provides IoT solutions in price management, shelf management, and customer behavior analysis to achieve seamless online and offline convergence.

Smart Medicine & Engineering Integration Business includes Mobile Healthcare IoT Platform and Smart Healthcare Services. BOE has launched mobile platforms for healthcare management, based on AI and big data algorithms, to provide personalized medical treatment and health management services for users. Healthcare services combine medical, information, AI, cell engineering, and other technologies, focusing on the digital hospital, digital human body and regenerative medicine, etc., and is committed to developing comprehensive and life-cycle health management solutions.

In 2019, BOE’s yearly new-patent applications amounted to 9657, of which over 90% are invention patents, amounting to over 70,000 usable patents in total. Data from IFI Claims also shows that BOE has ranked 13th among the Top 50 USPTO (The United States Patent and Trademark Office), Patent Assignees, in 2019. According to the 2019 International PCT Applications of WIPO, BOE ranked No.6 with 1,864 applications.

BOE has manufacturing bases located in Beijing, Hefei, Chengdu, Chongqing, Fuzhou, Mianyang, Wuhan, Kunming, Suzhou, Ordos, Gu’an, etc. BOE boasts a global marketing and R&D centers in 19 countries and regions like the United States, Germany, the United Kingdom, France, Switzerland, Japan, South Korea, Singapore, India, Russia, Brazil, and Dubai, with its service networks covering the world’s major areas such as Europe, America, Asia, and Africa.

LG Display is a leading manufacturer of thin-film transistor liquid crystal displays (TFT-LCD) panels, OLED, and flexible displays.LG Display began developing TFT-LCD in 1987 and currently offers Display panels in a variety of sizes and specifications using different cutting-edge technologies (IPS, OLED, and flexible technology).

LG Display now operates back-end assembly plants in South Korea, China, and Vietnam. In addition, LG Display operates a sales subsidiary with a global network to effectively serve overseas markets.

Samsung Electronics is South Korea’s largest electronics industry and the largest subsidiary of the Samsung Group. In the late 1990s, Samsung Electronics’ independent technology development and independent product innovation capabilities were further enhanced. Its product development strategy not only emphasizes “leading the technology but also using the most advanced technology to develop new products to meet the high-end market demand at the introduction stage”.In addition to the matching principle, it also emphasizes the principle of “leading technology, developing new products with the most advanced technology, creating new demand and new high-end market”.

Founded in 2003, Innolink listed its shares in Taiwan in 2006. In March 2010, it merged with Chi Mei Optoelectronics and Tong Bao Optoelectronics, the largest merger in the panel industry. Qunchuang is the surviving company and Chi Mei Electronics is the company name. In December 2012, it was renamed As Qunchuang Optoelectronics.

With innovative and differentiated technologies, QINNOOptoelectronics provides advanced display integration solutions, including 4K2K ultra-high resolution, 3D naked eye, IGZO, LTPS, AMOLED, OLED, and touch solutions. Qinnooptoelectronics sets specifications and leads the market. A wide range of product line is across all kinds of TFT LCD panel modules, touch modules, for example, TV panel, desktop and laptop computer monitor with panels, small and medium scale “panels, medical, automotive, etc., the supply of cutting-edge information and consumer electronics customers around the world, for the world TFT – LCD (thin-film transistor liquid crystal display) leading manufacturers.

AU Optronics Co., LTD., formerly AU Optronics Corporation, was founded in August 1996. It changed its name to AU Optronics after its merger with UNIOPtronics in 2001. Through two mergers, AU has been able to have a full range of generations of production lines for panels of all sizes.Au Optronics is a TFT-LCD design, manufacturing, and r&d company. Since 2008, au Optronics has entered the green energy industry, providing customers with high-efficiency solar energy solutions.

Sharp has been called the “father of LCD panels”.Since its founding in 1912, Sharp developed the world’s first calculator and LIQUID crystal display, represented by the living pencil, which was invented as the company name. At the same time, Sharp is actively expanding into new areas to improve people’s living standards and social progress. Made a contribution.

Sharp is committed to creating a unique company, creating life in the 21st century through unparalleled “originality” and “sophistication”, and is a sales company, operating video, home appliances, mobile phones, and information products throughout the major cities of the country. Establish a business point, establish a perfect after-sale service network, satisfy consumer demand.

BYD IT products and businesses mainly include rechargeable batteries, plastic mechanism parts, metal parts, hardware electronic products, cell phone keys, microelectronics products, LCD modules, optoelectronics products, flexible circuit boards, chargers, connectors, uninterruptible power supplies, DC power supplies, solar products, cell phone decoration, cell phone ODM, cell phone testing, cell phone assembly business, notebook computer ODM, testing and manufacturing and assembly business, etc.

Toshiba is a famous multinational company with a history of 130 years. It covers a wide range of businesses, including social infrastructure construction, home appliances, digital products, and electronic components. It covers almost every aspect of production and life. Toshiba has the largest research and development institution in Japan. Through unremitting innovation and development, Toshiba has been at the forefront of science and technology in the world.

From the introduction of Japan’s original washing machines, refrigerators, and other household appliances, to the world’s first laptop, the first 16MB flash memory, the world’s smallest 0.85-inch HDDs; Create advanced HDDVD technology; Toshiba created many “world firsts” in the research and manufacture of new SED displays and contributed to changing people’s lives through constant technological innovation.

Kyocera was founded in 1959 as a manufacturer of technical ceramics. Industrial ceramics is a series of advanced materials with unique physical, chemical, and electronic properties. Today, most of Kyocera’s products are related to telecommunications, including semiconductor components, RF and microwave packaging, passive electronic components, wireless mobile phones and network equipment, crystal oscillators and connectors, and optoelectronic products for optoelectronic communication networks.

Tianma microelectronics co., LTD., founded in 1983, the company focus on smartphones, tablets, represented by high order laptop display market of consumer goods and automotive, medical, POS, HMI, etc., represented by professional display market, and actively layout smart home, intelligent wear, AR/VR, unmanned aerial vehicles (UAVs) and other emerging markets, to provide customers with the best product experience.IN terms of technology, the company has independently mastered leading technologies such as LTPS-TFT, AMOLED, flexible display, Oxide-TFT, 3D display, transparent display, and in-cell/on-cell integrated touch control. TFT-LCD key Materials and Technologies National Engineering Laboratory, national enterprise Technology Center, post-doctoral mobile workstation, and undertake national Development and Reform Commission, The Ministry of Science and Technology, the Ministry of Industry and Information Technology, and other major national thematic projects. The company’s long-term accumulation and continuous investment in advanced technology lay the foundation for innovation and development in the field of application.

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Manufacturer of indoor or outdoor digital and electronic food menu displays. Panel, graphic, multi-head, digital and LCD displays are offered. Available in 32 to 65 in. dimensions. Features include HD video quality, proprietary case design, integrated order confirmation systems, sunlight readability, windproof design, IP67 protection and single, dual or triple screen configurations. Displays are resistant to frost, rain, wind, snow, heat and cold. Standard displays are also offered. Used for restaurants, drive-thru and other quick-service purposes. Suitable for advertising and promotional applications. Made in the USA.

The customization process requires some time.This is why we offer standard or express deadlines. The customized design of our screens requires an advanced process of high-level engineering so that its development is complete and satisfactory. Below, we detail the subsequent steps generically, the typical manufacturing steps of a LED screen, and what happens once the buyer confirms the beginning of the project for his advertising screen.

An exclusive professional department with more than a decade of experience in advertising LED screen manufacturingwill thoroughly study your needs and technical concepts required to perform a new order.

The manufactured structure is assembled in such a way that there is no visual separation in the whole unit in general.All the inside pieces are placed according to a pattern and perfectly aligned by laser.

Assembling of electronic and LED equipment is programmed to assure that only the parts corresponding an order are used. This is one of the most complex and delicate tasks of the entire process. It is the most important phase of the LED advertising screen’s creating.

LED panels are adjusted to light and chromatic levels to assure that sharpness and color are the same in the entire LED advertising screen.To do this, photoelectric sensors measuring chromatic patterns adjusting and memorizing each LED component are used.

The screen as a whole is activated and exhaustive testing is carried out.Once all the tests prove smooth functioning, the screen undergoes image management and control phase.

During the image control phase, several test videos are reproduced. Thus, chromaticism and its quality level are analyzed. At the end everything is tuned to adjust the whole unit.

In Visual Led we maintain a screen stock in continuous renewal. In case we have the LED screen of your interest in any of our warehouses, it will be possible to streamline the entire delivery process in really short terms. If you have a project with great urgency, we recommend that you consult our sales representatives about screens in stock.

Visual Led’s LED screens are personalized for each client. The standard delivery time is applied by defect on all orders. As there are several phases, these are attended to in strict order of request.

The orders enter in a manufacturing queue and are attended to by strict order of formalization until completing the minimum manufacturing lots that allow to start the manufacture of the product

The products are manufactured in batches, together with other products with similar characteristics. Manufacturing processes that require European standards are followed

In some cases, it is possible to make a priority order to significantly reduce the delivery time of an order. Priority delivery times are not available for all products and / or screen sizes and represent an extra cost in shipping and order management. Ask Visual Led’s commercial team about the possibility of making a priority order for your LED screen.

Priority orders are manufactured individually and with priority over the standard order manufacturing batches. Manufacturing processes follow the same quality standards as standard orders

When dealing with personalized products, the terms indicated in their manufacture (Standard or Priority) correspond to working days, are approximate and non-contractual terms. The advance or delay in delivery does not serve as a request for compensation or discount of the order placed, nor to take responsibility for customer conditions agreed with third parties.

One of the most common questions we’re asked when assisting businesses establish their digital signage systems is whether an LED or an LCD display is best for their business. The answer is always contextual to the clients’ needs. It starts by clarifying what the difference between the two actually is.

When we’re talking aboutconsumer products such as computer monitors and televisions the first thing to know is that an LED screenis an LCD screen, but an LCD screen is not always an LED screen. An LED monitor or television is just a specific type of LCD screen, which uses a liquid crystal display (LCD) panel to control where light is displayed on your screen.

For the display to be considered an LED screen, it means it is utilising ‘Light Emitting Diodes’ to generate the light behind the liquid crystals to form an image. A non-LED LCD screen has backlights (called fluorescent lamps) behind the screen that emit white light which cannot pass through the liquid crystals until an electric current is applied to the liquid crystals which then straighten out and allow light to pass through.

This is where it can get easy to divert away from giving clear advice on whether as LED or LCD display is best for your business, because consumer displays differ from commercial displays. We are not trying to give the reader direction on which monitor is best for their gaming set-up, but which screen type is ideal for communicating your business’ messages.

Commercial LED displays are typically referred to as Direct View LED. This is because they use LEDs as the individual pixels that make up the image itself. Using a surface array of LEDs removes any need for a liquid crystal display panel, which carries noticeable benefits for particular uses.

While LCD flat panels are available in resolutions of 1080P and 4K UHD, Direct View LED displays are measured by pixel pitch. Pixel pitch is the distance from the centre of one pixel cluster to the centre of the next pixel cluster in an LED screen. The smaller the pitch, the closer viewers can get to the display before they see the pixels themselves. Outdoor configurations may have a pitch of 10mm to 40mm, as they are viewed at longer distances.

For use indoors, where viewers would be closer to the display, a pitch of 10mm or less would be required, some have even sub-1mm pixel pitch. When considering Direct View LED displays, it is important to know the minimum viewing distance required. Multiplying the pixel pitch by 1,000 gives you a good rule of thumb for the minimum viewing distance.

Direct view LED displays can either use discrete oval LEDs which are basically one single self-contained diode, or Surface Mounted Device (SMD) LEDs. SMD LEDs contain 3 individual light-emitting diodes bunched together. Either way, it’s the light-emitting diodes that create the images you see on screen. This is explained in the image below, courtesy of LG Electronics

Commercial LCD screens are more closely related to their consumer counterparts like TVs but there are still differences to be aware of. It is not advised to simply purchase an LCD TV from your local electronics retailer and install it in a public setting and expect it to function as desired.

Both have been designed to be used differently. Commercial display manufacturers understand that their displays are going to be exposed to far different conditions than a living room television will be. The componentry in a commercial display is optimised to allow for the display to be on 24 hours a day, all year around. They take into account diverse environments such as hot kitchens, high foot traffic, and bad weather,ensuring the product won’t fail in such exposures. The addition of more durable and resistant technology means commercial LCD displays will typically be priced higher than their consumer cousins.

Brightness: When deployed in areas with strong ambient lighting, even the best LCDs can appear washed out and difficult to view, especially when from an angle. Direct view LEDs for outdoor applications can reach 9,000 nits, making them a brighter and better choice for most outdoor applications.

Contrast: Direct View LEDs can turn off pixels that aren’t being used which allows for a higher contrast and therefore a richer image in varied lighting conditions.

Size and shape: Direct view LED-based walls can be flat, curved, wrapped around pillars and more. With no size limit or set aspect ratio they can be used more flexibly than LCDs. Plus, panels have no bezels which means you can piece together Direct view LEDs to create large and uniquely shaped displays with no visible interruptions between units.

Lifespan and servicing: Most direct view LEDs are rated to last 10 years, compared to a typical 5 years for LCDs. Further, they can be easily replaced on-site, reducing maintenance costs.

Tougher: If you’re using an LCD for any outdoor application or one where the unit has to be protected from extreme temperatures or humidity, you’re going to need to include an enclosure and have an understanding of how to properly seal and vent the unit. Outdoor Direct view LEDs, on the other hand, are purpose-built to withstand harsh environments.

Price: The higher upfront cost of Direct LEDs could be the biggest sticking point when it comes to pitching a video wall. While prices have been steadily dropping, Direct view LEDs are still more expensive than LCD alternatives. However, make sure you consider the lifetime cost of the solution and other benefits mentioned above before you discount direct view LEDs.

Functionality: LCD screens can offer a wider range of functionality when it comes to set-up, display settings, and day-to-day control. There is also the addition of touch screen options for LCD displays which are a fairly sought-after feature these days.

Resolution: Whilst the fine pixel pitches available in direct view LEDs today make for impressively resolute images, LCD screens still boast are more uninterrupted image when viewed up close, particularly with the modern 4k displays. This makes them a better option for smaller retail stores, quick service restaurants or office meeting rooms.

Screen brightness is impressive in a variety of locations and from any viewing angle, resolution is extremely clear from a viewing distance of 5ft and above.

As earlier stated, intended use for the display will determine which format you invest in. In outdoor environments or areas with high ambient lighting, brightness is the key concern. For indoor environments, the key concern is image quality and contrast. It’s also imperative to consider the usage environment and what the screen may be exposed to with regards to weather, temperature, humidity, direct contact and other factors. If you have a good understanding of your requirements for content, application, perception and budget then your first move should be to contact a supplier, like Black Lab Design, and we will be able to assist you with designing, building and installing the perfect digital display solution for your business.

Nauticomp Inc. is a world-class manufacturer and distributor of rugged marine and military displays that are capable of withstanding a variety of intense environments, conditions, and circumstances both in and out of combat zones. Suitable for a wide range of military and marine applications, our devices are equipped with innovative features that enable trained personnel to perform specific digital tasks with ease. Our high-performance marine computers and displays are built to last and weather all kinds of elements and storms.

At Nauticomp Inc., we offer a long line of military and marine LCD displays that are perfect for a variety of applications across all branches including the Army, Air Force, Coast Guard, Navy, and even the Space Force. Here’s a list of our state-of-the-art products.

With easy-to-use customizable interfaces and largescale durable chasses, our LCD marine and military displays are renowned the world over for their unmatched accuracy, flexibility, and data storage and transferring capabilities. Military and marine personnel can enter and retrieve important data at crucial moments even under extreme duress and deploy certain commands without having to worry about system failures or lagging. Our state-of-the-art LCD military and marine computers are capable of withstanding virtually any external elements with which they come in contact.

Featuring a multi-backlight sunlight readable component that offers superior screen visibility in low and heavy lighting conditions, the Hammer Series is the ideal tool and resource when it comes to custom-tailored digital displays in combat. The internal Night Vision Imaging System makes this device compatible with all night vision goggles (NVGs) for safe and discreet operation any time of the day or night.

In addition to manufacturing and distributing advanced military and marine LCD displays, Nauticomp Inc. is also responsible for some of the most high-tech and compatible waterproof computer monitors and peripheral devices on the market.

Featuring a USB and PS/2-standard configuration, our waterproof panel mount mouse is compatible with all PCs that are equipped with the same multichannel connections and can withstand the harshest weather and environmental conditions.

Nauticomp Inc. is one of the largest globally recognized manufacturers of state-of-the-art rugged outdoor marine displays. Equipped with sunlight readability, dust and waterproof capabilities, deep-dimming action, fast response times, and adjustable settings, our multifunctional displays are designed to handle all kinds of usage to help you successfully complete your mission. Choose from one of the following marine displays based on your needs:

The HD-SDI series of sunlight readable monitors from Nauticomp Inc. includes versatile input and output features, deep dimming, wide viewing angles, and crystal-clear image quality. These features make it the choice model for government agencies, the Army, the Navy, and the Coast Guard.

Along with our unwavering commitment to providing superior military and marine devices that aid in the successful completion of potentially dangerous missions, we also offer top-notch customer service and assistance as needed. Our dedication to excellent design and craftsmanship and producing leading-edge products for our clients is what makes us a cut above our competition. Contact us today to learn more.

Advanced LED video wall with MicroLED models in 0.6, 0.7 and 0.9mm pixel pitches, and 1.2mm pixel pitch standard LED; with powerful processing, proprietary alignment technology and off-board electronics.

Planar® CarbonLight™ VX Series is comprised of carbon fiber-framed indoor LED video wall and floor displays with exceptional on-camera visual properties and deployment versatility, available in 1.9 and 2.6mm pixel pitch (wall) and 2.6mm (floor).

From cinema content to motion-based digital art, Planar® Luxe MicroLED Displays offer a way to enrich distinctive spaces. HDR support and superior dynamic range create vibrant, high-resolution canvases for creative expression and entertainment. Leading-edge MicroLED technology, design adaptability and the slimmest profiles ensure they seamlessly integrate with architectural elements and complement interior décor.

From cinema content to motion-based digital art, Planar® Luxe Displays offer a way to enrich distinctive spaces. These professional-grade displays provide vibrant, high-resolution canvases for creative expression and entertainment. Leading-edge technology, design adaptability and the slimmest profiles ensure they seamlessly integrate with architectural elements and complement interior decor.

Advanced LED video wall with MicroLED models in 0.6, 0.7 and 0.9mm pixel pitches, and 1.2mm pixel pitch standard LED; with powerful processing, proprietary alignment technology and off-board electronics.

From cinema content to motion-based digital art, Planar® Luxe MicroLED Displays offer a way to enrich distinctive spaces. HDR support and superior dynamic range create vibrant, high-resolution canvases for creative expression and entertainment. Leading-edge MicroLED technology, design adaptability and the slimmest profiles ensure they seamlessly integrate with architectural elements and complement interior décor.

Advanced LED video wall with MicroLED models in 0.6, 0.7 and 0.9mm pixel pitches, and 1.2mm pixel pitch standard LED; with powerful processing, proprietary alignment technology and off-board electronics.

LED video wall solution with advanced video wall processing, off-board electronics, front serviceable cabinets and outstanding image quality available in 0.9mm pixel pitch

Planar® CarbonLight™ VX Series is comprised of carbon fiber-framed indoor LED video wall and floor displays with exceptional on-camera visual properties and deployment versatility, available in 1.9 and 2.6mm pixel pitch (wall) and 2.6mm (floor).

Carbon fiber-framed indoor LED video wall and floor displays with exceptional on-camera visual properties and deployment versatility for various installations including virtual production and extended reality.

a line of extreme and ultra-narrow bezel LCD displays that provides a video wall solution for demanding requirements of 24x7 mission-critical applications and high ambient light environments

Since 1983, Planar display solutions have benefitted countless organizations in every application. Planar displays are usually front and center, dutifully delivering the visual experiences and critical information customers need, with proven technology that is built to withstand the rigors of constant use.

The customization process requires some time.This is why we offer standard or express deadlines. The customized design of our screens requires an advanced process of high-level engineering so that its development is complete and satisfactory. Below, we detail the subsequent steps generically, the typical manufacturing steps of a LED screen, and what happens once the buyer confirms the beginning of the project for his advertising screen.

An exclusive professional department with more than a decade of experience in advertising LED screen manufacturingwill thoroughly study your needs and technical concepts required to perform a new order.

The manufactured structure is assembled in such a way that there is no visual separation in the whole unit in general.All the inside pieces are placed according to a pattern and perfectly aligned by laser.

Assembling of electronic and LED equipment is programmed to assure that only the parts corresponding an order are used. This is one of the most complex and delicate tasks of the entire process. It is the most important phase of the LED advertising screen’s creating.

LED panels are adjusted to light and chromatic levels to assure that sharpness and color are the same in the entire LED advertising screen.To do this, photoelectric sensors measuring chromatic patterns adjusting and memorizing each LED component are used.

The screen as a whole is activated and exhaustive testing is carried out.Once all the tests prove smooth functioning, the screen undergoes image management and control phase.

During the image control phase, several test videos are reproduced. Thus, chromaticism and its quality level are analyzed. At the end everything is tuned to adjust the whole unit.

In Visual Led we maintain a screen stock in continuous renewal. In case we have the LED screen of your interest in any of our warehouses, it will be possible to streamline the entire delivery process in really short terms. If you have a project with great urgency, we recommend that you consult our sales representatives about screens in stock.

Visual Led’s LED screens are personalized for each client. The standard delivery time is applied by defect on all orders. As there are several phases, these are attended to in strict order of request.

The orders enter in a manufacturing queue and are attended to by strict order of formalization until completing the minimum manufacturing lots that allow to start the manufacture of the product

The products are manufactured in batches, together with other products with similar characteristics. Manufacturing processes that require European standards are followed

In some cases, it is possible to make a priority order to significantly reduce the delivery time of an order. Priority delivery times are not available for all products and / or screen sizes and represent an extra cost in shipping and order management. Ask Visual Led’s commercial team about the possibility of making a priority order for your LED screen.

Priority orders are manufactured individually and with priority over the standard order manufacturing batches. Manufacturing processes follow the same quality standards as standard orders

When dealing with personalized products, the terms indicated in their manufacture (Standard or Priority) correspond to working days, are approximate and non-contractual terms. The advance or delay in delivery does not serve as a request for compensation or discount of the order placed, nor to take responsibility for customer conditions agreed with third parties.

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