tft lcd unterschied factory

Have you ever wonder where TFT derive from?  Why is TFT referred to as LCD?  The phenomenon started in early days, when bulky CRT displays were thing of the past and LCD was its replacement, but as time progresses, there were still room for improvement, which leads to the birth of TFT’s.

TFT is a variant of an LCD which uses thin film transistor technology to improve an image quality, while an LCD is class of displays that uses modulating properties of liquid crystals to form what we call an LCD (liquid crystals display) which in fact does not emits light directly.

Even though LCDs were very energy efficient, light weight and thin in nature, LCD were falling behind to the CRT display, which  then leads to a change in LCD manufacturing, where performance became a big problem.

For example, having a 2001 Mustang vs a 2014 Mustang, the dimensions and engine of the 2014 has been redesign for performance reasons, not mentioning user friendly, so does the LCD to TFT.

As the birth of TFT, the elements are deposited directly on the glass substrate which in fact the main reason for the switch was because TFTs are easier to produce, better performance in terms of adjusting the pixels within the display to get better quality.

LCDs became ineffective over a period of time, almost all aspect of watching a TV, playing video games or using a handheld device to surf the net became daunting, this phenomenon is known as high response time with low motion rate.

Another problem with LCD was crosstalking, in terms of pixelating, this happens when signals of adjacent pixels affects operations or gives an undesired effect to the other pixel.

As TFT’s become very popular throughout the century due to its elaborate low charge associate and outstanding response time, LCDs became a thing of the past, and TFT became the predominant technology with their wider viewing angles and better quality this technology will be around for a long time.

TFT displays are also known as an “Active Matrix TFT LCD module” and have an array of thin film transistors fabricated on the glass that makes the LCD. There is one of these transistors for each pixel on the LCD. See our blog post RGB and Color Depth for more on how TFTs show color.

LCDs use voltage applied to a field of microscopic liquid crystals to change the crystal’s orientation. The orientation of the crystals changes the polarization of the liquid crystal creating light or dark pixels on the display.

Beautiful, complex images: All of our TFT modules are full-color graphic displays. Unlike standard monochrome character displays, you can create complex images for an imaginative user experience.

Single Supply: Most of the TFTs use an integrated controller with built-in voltage generation so only a single 3.3v supply is needed for both the panel power and logic voltage.

Many of our character LCD modules use a standard HD44780 compatible controller, so they can be quickly integrated into a new product or used as a replacement in your existing products.

Many of the LCD controllers on board our graphic LCD display modules also include a CGROM (character generator ROM) which allows for easy character information as well as full bit-mapped graphic information to be shown.

Some of the graphic LCD displays have the ability to render graphics in grayscale, enabling you to show images and elements of your UI (user interface) with more depth and definition.

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In market, LCD means passive matrix LCDs which increase TN (Twisted Nematic), STN (Super Twisted Nematic), or FSTN (Film Compensated STN) LCD Displays. It is a kind of earliest and lowest cost display technology.

LCD screens are still found in the market of low cost watches, calculators, clocks, utility meters etc. because of its advantages of low cost, fast response time (speed), wide temperature range,  low power consumption, sunlight readable with transflective or reflective polarizers etc.  Most of them are monochrome LCD display and belong to passive-matrix LCDs.

TFT LCDs have capacitors and transistors. These are the two elements that play a key part in ensuring that the TFT display monitor functions by using a very small amount of energy without running out of operation.

Normally, we say TFT LCD panels or TFT screens, we mean they are TN (Twisted Nematic) Type TFT displays or TN panels, or TN screen technology. TFT is active-matrix LCDs, it is a kind of LCD technologies.

TFT has wider viewing angles, better contrast ratio than TN displays. TFT display technologies have been widely used for computer monitors, laptops, medical monitors, industrial monitors, ATM, point of sales etc.

Actually, IPS technology is a kind of TFT display with thin film transistors for individual pixels. But IPS displays have superior high contrast, wide viewing angle, color reproduction, image quality etc. IPS screens have been found in high-end applications, like Apple iPhones, iPads, Samsung mobile phones, more expensive LCD monitors etc.

Both TFT LCD displays and IPS LCD displays are active matrix displays, neither of them can produce color, there is a layer of RGB (red, green, blue) color filter in each LCD pixels to make LCD showing colors. If you use a magnifier to see your monitor, you will see RGB color. With switch on/off and different level of brightness RGB, we can get many colors.

Neither of them can’t release color themselves, they have relied on extra light source in order to display. LED backlights are usually be together with them in the display modules as the light sources. Besides, both TFT screens and IPS screens are transmissive, it will need more power or more expensive than passive matrix LCD screens to be seen under sunlight.  IPS screens transmittance is lower than TFT screens, more power is needed for IPS LCD display.

Actually, the monitors 20 year ago were CRT (Cathode Ray Tube) displays, which requires a large space to run the inner component. And now the screen here in your presence is the LCD (Liquid Crystal Display) screen.

As mentioned above, LCD is the abbreviation of Liquid Crystal Display. It’s a new display technology making use of the optical-electrical characteristic of liquid crystal.

STN LCD: STN is for Super-twisted Nematic. The liquid crystal in STN LCD rotate more angles than that in TN LCD, and have a different electrical feature, allowing STN LCD to display more information. There are many improved version of STN LCD like DSTN LCD (double layer) and CSTN LCD (color). This LCD is used in many early phones, computers and outdoor devices.

TFT LCD: TFT is for Thin Film Transistor. It’s the latest generation of LCD technology and has been applied in all the displaying scenario including electronic devices, motor cars, industrial machines, etc. When you see the word ‘transistor’, you may realize there’s integrated circuits in TFT LCD. That’s correct and the secret that TFT LCD has the advantage of high resolution and full color display.

In a simple way, we can divide TFT LCD into three parts, from bottom to top they are: light system, circuit system and light and color control system.In manufacturing process, we’ll start from inner light and color control system and then stretch out to whole module.

It’s accustomed to divide TFT LCD manufacturing process into three main part: array, cell and module. The former two steps are about the production of light and color control system, which contains TFT, CF (color filter) and LC (liquid crystal), named a cell. And the last step is the assembly of cell, circuit and light system.

Now let’s turn to the production of TFT and CF. Here is a common method called PR (photoresist) method. The whole process of PR method will be demonstrated in TFT production.

A thin-film-transistor liquid-crystal display (TFT LCD) is a variant of a liquid-crystal display that uses thin-film-transistor technologyactive matrix LCD, in contrast to passive matrix LCDs or simple, direct-driven (i.e. with segments directly connected to electronics outside the LCD) LCDs with a few segments.

In February 1957, John Wallmark of RCA filed a patent for a thin film MOSFET. Paul K. Weimer, also of RCA implemented Wallmark"s ideas and developed the thin-film transistor (TFT) in 1962, a type of MOSFET distinct from the standard bulk MOSFET. It was made with thin films of cadmium selenide and cadmium sulfide. The idea of a TFT-based liquid-crystal display (LCD) was conceived by Bernard Lechner of RCA Laboratories in 1968. In 1971, Lechner, F. J. Marlowe, E. O. Nester and J. Tults demonstrated a 2-by-18 matrix display driven by a hybrid circuit using the dynamic scattering mode of LCDs.T. Peter Brody, J. A. Asars and G. D. Dixon at Westinghouse Research Laboratories developed a CdSe (cadmium selenide) TFT, which they used to demonstrate the first CdSe thin-film-transistor liquid-crystal display (TFT LCD).active-matrix liquid-crystal display (AM LCD) using CdSe TFTs in 1974, and then Brody coined the term "active matrix" in 1975.high-resolution and high-quality electronic visual display devices use TFT-based active matrix displays.

The circuit layout process of a TFT-LCD is very similar to that of semiconductor products. However, rather than fabricating the transistors from silicon, that is formed into a crystalline silicon wafer, they are made from a thin film of amorphous silicon that is deposited on a glass panel. The silicon layer for TFT-LCDs is typically deposited using the PECVD process.

Polycrystalline silicon is sometimes used in displays requiring higher TFT performance. Examples include small high-resolution displays such as those found in projectors or viewfinders. Amorphous silicon-based TFTs are by far the most common, due to their lower production cost, whereas polycrystalline silicon TFTs are more costly and much more difficult to produce.

The twisted nematic display is one of the oldest and frequently cheapest kind of LCD display technologies available. TN displays benefit from fast pixel response times and less smearing than other LCD display technology, but suffer from poor color reproduction and limited viewing angles, especially in the vertical direction. Colors will shift, potentially to the point of completely inverting, when viewed at an angle that is not perpendicular to the display. Modern, high end consumer products have developed methods to overcome the technology"s shortcomings, such as RTC (Response Time Compensation / Overdrive) technologies. Modern TN displays can look significantly better than older TN displays from decades earlier, but overall TN has inferior viewing angles and poor color in comparison to other technology.

The transmittance of a pixel of an LCD panel typically does not change linearly with the applied voltage,sRGB standard for computer monitors requires a specific nonlinear dependence of the amount of emitted light as a function of the RGB value.

Less expensive PVA panels often use dithering and FRC, whereas super-PVA (S-PVA) panels all use at least 8 bits per color component and do not use color simulation methods.BRAVIA LCD TVs offer 10-bit and xvYCC color support, for example, the Bravia X4500 series. S-PVA also offers fast response times using modern RTC technologies.

TFT dual-transistor pixel or cell technology is a reflective-display technology for use in very-low-power-consumption applications such as electronic shelf labels (ESL), digital watches, or metering. DTP involves adding a secondary transistor gate in the single TFT cell to maintain the display of a pixel during a period of 1s without loss of image or without degrading the TFT transistors over time. By slowing the refresh rate of the standard frequency from 60 Hz to 1 Hz, DTP claims to increase the power efficiency by multiple orders of magnitude.

Due to the very high cost of building TFT factories, there are few major OEM panel vendors for large display panels. The glass panel suppliers are as follows:

External consumer display devices like a TFT LCD feature one or more analog VGA, DVI, HDMI, or DisplayPort interface, with many featuring a selection of these interfaces. Inside external display devices there is a controller board that will convert the video signal using color mapping and image scaling usually employing the discrete cosine transform (DCT) in order to convert any video source like CVBS, VGA, DVI, HDMI, etc. into digital RGB at the native resolution of the display panel. In a laptop the graphics chip will directly produce a signal suitable for connection to the built-in TFT display. A control mechanism for the backlight is usually included on the same controller board.

The low level interface of STN, DSTN, or TFT display panels use either single ended TTL 5 V signal for older displays or TTL 3.3 V for slightly newer displays that transmits the pixel clock, horizontal sync, vertical sync, digital red, digital green, digital blue in parallel. Some models (for example the AT070TN92) also feature input/display enable, horizontal scan direction and vertical scan direction signals.

New and large (>15") TFT displays often use LVDS signaling that transmits the same contents as the parallel interface (Hsync, Vsync, RGB) but will put control and RGB bits into a number of serial transmission lines synchronized to a clock whose rate is equal to the pixel rate. LVDS transmits seven bits per clock per data line, with six bits being data and one bit used to signal if the other six bits need to be inverted in order to maintain DC balance. Low-cost TFT displays often have three data lines and therefore only directly support 18 bits per pixel. Upscale displays have four or five data lines to support 24 bits per pixel (truecolor) or 30 bits per pixel respectively. Panel manufacturers are slowly replacing LVDS with Internal DisplayPort and Embedded DisplayPort, which allow sixfold reduction of the number of differential pairs.

Kawamoto, H. (2012). "The Inventors of TFT Active-Matrix LCD Receive the 2011 IEEE Nishizawa Medal". Journal of Display Technology. 8 (1): 3–4. Bibcode:2012JDisT...8....3K. doi:10.1109/JDT.2011.2177740. ISSN 1551-319X.

K. H. Lee; H. Y. Kim; K. H. Park; S. J. Jang; I. C. Park & J. Y. Lee (June 2006). "A Novel Outdoor Readability of Portable TFT-LCD with AFFS Technology". SID Symposium Digest of Technical Papers. AIP. 37 (1): 1079–82. doi:10.1889/1.2433159. S2CID 129569963.

According to LCD (Liquid Crystal Display) technology and LCD materials, mobile phone LCD assemblies can be classified into 2 types: TFT (Thin Flim Transistor) and OLED（Organic Light-Emitting Diode). TFT display needs with backlight, but OLED is light-emitting, each pixel is creating its own light.

For Original iPhone LCD, 5-8 plus and Xr, 11 is TFT, X-13 Pro Max is OLED (except XR and 11). But in mobile phone aftermarket, there are too many different types and different qualities, which makes customers confused.

IGZO has 20–50 times the electron mobility than a-Sin. IGZO only has been licensed to Samsung Electronics and Sharp. However, it was Sharp who first implemented IGZO into their smartphones (Aquos Phone Zeta SH-02E), tablets, and 32-inch LCDs. IGZO for mobile phones is only Sharp. Almost all mobile phones on the market didn"t use IGZO.

Because the electrons deflect the liquid crystal molecules through the transistor. Electron mobility fundamentally determines the refresh rates of the TFT device. The smaller mobility, the slower transmission of holes and electrons, and the slower response rate. Can"t physically support high refresh rates.

In order to improve the response performance, can increase transistor size to enhance the migration, but this will lead to the extra TFT device that will occupy the display area pixel area. Therefore, the larger unit transistor area, the single-pixel occupy area is smaller(Pixel Aperture Ratio ), resulting in lower brightness.

Compared with LTPS，a-si TFT have those "weakness":a-Si with so much low resolution and low definition. a-Si is 720*1280 with a very blurred display effect.

a-Si with so much bad display performance, but why are there still so many manufacturers producing phone LCDs with a-Si, or why do the customers willing to use a-Si LCD for their phone?

LCDs business has too much competition and wholesalers want to make more profit, they keep pushing suppliers to make LCDs at lower prices. So some of the suppliers start to produce aftermarket phone displays with a-Si to match customers" lower price requirements.

The customers with asymmetric information. End-Users don"t know how to distinguish LCDs qualities. Some of them just chase the price but not quality. That is another reason wholesalers want a lower price.

Now in the market a-Si LCDs for iPhone is TFT with TP but not in-cell. Our ZY a-Si will be in-cell not just TFT with TP. ZY a-Si incell for Xr and 11 ready now, please to get more details.

For more details or questions about in-cell and TFT with TP or about phone LCD display. Please click here to get more information, or Long press and scran the QR code to add me.

OLED relies on its own light to display images, does not need to use backlight, and is not affected by the surrounding light. Its general life is about 5000 times. TFT is an active matrix liquid crystal, and needs to use the brightness of backlight to display images, which is affected by the surrounding light, and its general life is about 20000 times.

OLED display is essentially different from traditional LCD display, that is, it does not need backlight. It uses very thin organic material coating and glass substrate. When there is current, these organic materials will emit light. Therefore, OLED LCD screen can be made lighter and thinner, with a larger viewing angle and more power saving at the same time. However, it has a short service life and can"t make the screen bigger. OLED is mostly used for folding mobile phone screen.

TFT thin film transistor (TFT) is the current material LCD screen. It belongs to the active matrix type LCD screen. There is a special lamp on the back, which can "actively" control each independent pixel on the screen. This is what we often call active matrix TFT. The reaction time is relatively fast, about 80 ms, and the visual angle is large, usually about 130 degrees, It is used in some high-end models. Because the arrangement of TFT LCD has memory, it will not recover immediately after the current disappears, which effectively improves the ability of playing dynamic pictures. The disadvantages are power consumption and high manufacturing cost.

OLED color screen is 30% more expensive than TFT color screen of the same size! The big difference between true color OLED screen and TFT screen is that OLED true color screen has high screen contrast and fuller color restoration, and OLED true color screen is better than TFT screen in backlight and brightness.

TFT-LCD was invented in 1960 and successfully commercialized as a notebook computer panel in 1991 after continuous improvement, thus entering the TFT-LCD generation.

Simply put, the basic structure of the TFT-LCD panel is a layer of liquid crystal sandwiched between two glass substrates. The front TFT display panel is coated with a color filter, and the back TFT display panel is coated with a thin film transistor (TFT). When a voltage is applied to the transistor, the liquid crystal turns and light passes through the liquid crystal to create a pixel on the front panel. The backlight module is responsible for providing the light source after the TFT-Array panel. Color filters give each pigment a specific color. The combination of each different color pixel gives you an image of the front of the panel.

The TFT panel is composed of millions of TFT devices and ITO (In TI Oxide, a transparent conductive metal) regions arranged like a matrix, and the so-called Array refers to the region of millions of TFT devices arranged neatly, which is the panel display area. The figure below shows the structure of a TFT pixel.

No matter how the design of TFT display board changes or how the manufacturing process is simplified, its structure must have a TFT device and control liquid crystal region (if the light source is penetration-type LCD, the control liquid crystal region is ITO; but for reflective LCD, the metal with high reflection rate is used, such as Al).

The TFT device is a switch, whose function is to control the number of electrons flowing into the ITO region. When the number of electrons flowing into the ITO region reaches the desired value, the TFT device is turned off. At this time, the entire electrons are kept in the ITO region.

The figure above shows the time changes specified at each pixel point. G1 is continuously selected to be turned on by the driver IC from T1 to TN so that the source-driven IC charges TFT pixels on G1 in the order of D1, D2, and Dn. When TN +1, gATE-driven IC is selected G2 again, and source-driven IC is selected sequentially from D1.

Many people don’t understand the differences between generations of TFT-LCD plants, but the principle is quite simple. The main difference between generations of plants is in the size of glass substrates, which are products cut from large glass substrates. Newer plants have larger glass substrates that can be cut to increase productivity and reduce costs, or to produce larger panels (such as TFT display LCD TV panels).

The TFT-LCD industry first emerged in Japan in the 1990s, when a process was designed and built in the country. The first-generation glass substrate is about 30 X 40 cm in size, about the size of a full-size magazine, and can be made into a 15-inch panel. By the time Acer Technology (which was later merged with Unioptronics to become AU Optronics) entered the industry in 1996, the technology had advanced to A 3.5 generation plant (G3.5) with glass substrate size of about 60 X 72 cm.Au Optronics has evolved to a sixth-generation factory (G6) process where the G6 glass substrate measures 150 X 185 cm, the size of a double bed. One G6 glass substrate can cut 30 15-inch panels, compared with the G3.5 which can cut 4 panels and G1 which can only cut one 15-inch panel, the production capacity of the sixth generation factory is enlarged, and the relative cost is reduced. In addition, the large size of the G6 glass substrate can be cut into large-sized panels, which can produce eight 32-inch LCD TV panels, increasing the diversity of panel applications. Therefore, the global TFT LCD manufacturers are all invested in the new generation of plant manufacturing technology.

The TRANSISTor-LCD is an acronym for thin-film TFT Display. Simply put, TFT-LCD panels can be seen as two glass substrates sandwiched between a layer of liquid crystal. The upper glass substrate is connected to a Color Filter, while the lower glass has transistors embedded in it. When the electric field changes through the transistor, the liquid crystal molecules deflect, so as to change the polarization of the light, and the polarizing film is used to determine the light and shade state of the Pixel. In addition, the upper glass is fitted to the color filter, so that each Pixel contains three colors of red, blue and green, which make up the image on the panel.

The organic light display can be divided into Passive Matrix (PMOLED) and Active Matrix (AMOLED) according to the driving mode. The so-called active driven OLED(AMOLED) can be visualized in the Thin Film Transistor (TFT) as a capacitor that stores signals to provide the ability to visualize the light in a grayscale.

Although the production cost and technical barriers of passive OLED are low, it is limited by the driving mode and the resolution cannot be improved. Therefore, the application product size is limited to about 5″, and the product will be limited to the market of low resolution and small size. For high precision and large picture, the active drive is mainly used. The so-called active drive is capacitive to store the signal, so when the scanning line is swept, the pixel can still maintain its original brightness. In the case of passive drive, only the pixels selected by the scan line are lit. Therefore, in an active-drive mode, OLED does not need to be driven to very high brightness, thus achieving better life performance and high resolution.OLED combined with TFT technology can realize active driving OLED, which can meet the current display market for the smoothness of screen playback, as well as higher and higher resolution requirements, fully display the above superior characteristics of OLED.

The technology to grow The TFT on the glass substrate can be amorphous Silicon (A-SI) manufacturing process and Low-Temperature Poly-Silicon (LTPS). The biggest difference between LTPS TFT and A-SI TFT is the difference between its electrical properties and the complicated manufacturing process. LTPS TFT has a higher carrier mobility rate, which means that TFT can provide more current, but its process is complicated.A-si TFT, on the other hand, although a-Si’s carrier movement rate is not as good as LTPS’s, it has a better competitive advantage in cost due to its simple and mature process.Au Optronics is the only company in the world that has successfully combined OLED with LTPS and A-SI TFT at the same time, making it a leader in active OLED technology.

The LTPS membrane is much more complex than a-SI, yet the LTPS TFT is 100 times more mobile than A-SI TFT. And CMOS program can be carried out directly on a glass substrate. Here are some of the features that p-SI has over A-SI:

LCD screens are backlit to project images through color filters before they are reflected in our eye Windows. This mode of carrying backlit LCD screens, known as “penetrating” LCD screens, consumes most of the power through backlit devices. The brighter the backlight, the brighter it will appear in front of the screen, but the more power it will consume.

Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.

The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.

Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.

The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.

Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.

In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.

LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.

According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.

The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.

First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.

The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.

First, the ITO film layer needs to be deposited on the TFT glass, so that there is a smooth and uniform ITO film on the whole TFT glass. Then, using ionized water, the ITO glass is cleaned and ready for the next step.

This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.

The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.

As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.

As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.

Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.

After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.

Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.

Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.

As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process

Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.

When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.

The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.

Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission

Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.

The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board

The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.

LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.

However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.

First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.

CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.

With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.

At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.

Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.

After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.

However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.

It"s an organic light-emitting display. OLED display technology is different from the traditional LCD display mode, without backlight. It uses a very thin coating of organic materials and a glass substrate, which emit light when an electric current passes through. Moreover, OLED screen module can be made lighter and thinner, with larger viewing angle, and can significantly save power.

AMOLED is panel-self luminous. The TFT is illuminated on the LCD panel by backlight. AMOLED effect is more colorful and brighter. The screen can be seen clearly outside during the day. The most important is that the power consumption of AMOLED is much lower. AMOLED screen is more expensive than TFT LCD touch screen. The life of AMOLED screens is also longer.

AMOLED, after all, is a new technology, which has a bright future. TFT LCD touch screen can be thinned, and LTPS technology is still relatively stable. AMOLED module has low qualified rate and long lead time. So if the size and resolution are the same, buy the cheapest one.

Kingtech LCD is one of the leading TFT LCD OEM / ODM LCD display manufacturers in China. Customizing industrial equipment, medical, POS, logistics equipment, smart home applications and other projects is allowed.

The two buzzwords the tech world has been chatting about for a number of years now is IPS, (In-Plane Switching) screen technology used for liquid crystal displays or LCD’s for short, and TFT (Thin-Film-Transistor) an active matrix screen technology, which is more expensive, but a sharper image.

Designed in the 1980’s, but not introduced until nearly a decade later, in 1996, by Hitachi, IPS technology is nothing new, and a type of LCD design that affords greater viewing angles and higher-quality color reproduction than the traditional TN or Twisted Nematic LCDs.

TFT (Thin-Film-Transistor) Liquid Crystal Display is a thin display type, where a transistor embedded into each crystal gate; these transistors are then printed on thin-transparent film. The technology was designed to improve image qualities, such as contrast and addressability.

Also designed in the late 1980’s, TFT display technologies is just another variation of LCD displays that offer greater color, contrast, and response times as opposed to available passive matrix LCD’s. One of the primary differences between IPS and TFT display technologies is the cost. IPS is more expensive than TN technology. However, there are some key differences between the two that should be noted.

Before we go into the differences, let’s talk about features of each technology. Note that we’re not talking TVs, computer, or tablets, but screens on a much smaller scale, (think 7” or smaller) which uses different rules to fit that scale. First, it’s interesting to discover that the TFT display technologies is the most common type of color display technology; more monochrome displays still out-sell color, due to lower cost and lower power consumption, however, the narrow poor visibility of TFTs in direct sunlight is their downside; but I’m getting ahead of myself here.

IPS technology has come a long way in regards to cell phones and other LCD screens that are even much smaller. (Picture digital clocks on a radio, microwave, and hand-held games) Some of the features of an IPS screen include:Wider viewing angles – crystals are aligned horizontally rather than vertically, so it allows for better angled viewing, perfect for smaller screens, where you need to rotate the screen for better viewing

TFT display technologies have developed over the years and have become quite popular in tech circles. The features offered with this advancing technology are:Superior color display – for technology that requires it or for consumers that desire color screens

Variety of displays, which can be interfaced through a variety of bus types, including 18 and 24 bit for red/green/blue, LVDS, and 8 bit and 16 bit for a CPU – many controllers allow for two or more different types of interfaces on the same TFT screen

Let me explain. As you can see, both have excellent color display and clarity; however, IPS screens offer greater color reproduction and viewing angles because of the way crystal orientation and polarizers are arranged. In a TFT screen, the structure of the crystals results in angular retardation in the light. The IPS screens thus offer less distortion properties. Other differences include power consumption and cost. With IPS screens, it takes more power (up to 15% more) than with a TFT screen. If you’re on a monitor, such as a computer screen that’s bigger than 7 inches, it will drain your battery faster than if you’re on a 3.5” screen. Regarding cost, IPS panels are more expensive to produce than TFT panels.

If you want the benefits of having a Smartphone without a huge price tag, then TFT devices are your best bet. Another difference is that IPS screens have longer response times than TFT screens, so the lag output is greater. A few other key differences to be aware of are that with IPS panels, you get a bigger variety of panels, as was discussed above, with their super, advanced, and so forth developments, giving the consumer options, and IPS screens that can display 24-bit TrueColor; they also stay color-accurate and remain stable.

Now we will go over the downside of IPS screens, which we briefly touched on above, which includes a major disadvantage: cost. If you’re just looking for an average Smartphone or don’t need all the fancy coloring and clarity for LCD displays, then cost may not be a big factor; however, this is the main reason why IPS technology is beginning to come down. As with every new invention, discovery or technology, demand is everything. Another disadvantage is that colors may not always transcribe correctly or accurately, which may or may not be a deterrent. Also, high resolutions are not always readily available for personal applications. In certain circumstances, the brightness may not be enough, especially in darkness.

Steve Jobs said it best: “Design is not just what it looks like and feels like. Design is how it works.” I tend to agree with him. With TFT display technologies, less energy consumption is a big deal, especially when dealing with bigger screens, and of course less electricity means lower cost, overall. The visibility is sharper, meaning no geometric distortion, which is great for these tired, old eyes. The response time and physical design of the screens are also appealing. TFT displays can also save space and be placed virtually anywhere in an office or home, because of the brightly lit feature and crisp clear images.

Some cons of TFT screens deal with the viewing angle, which create distortion, resulting in a less-than-perfect image. Static resolution, meaning the resolution can’t be changed, may also cause a problem, but newer models seem to have tackled that issue. The accuracy of the display of colors is not perfect, specifically strong blacks and bright whites, so when printing an image, it may not display the spectrum of colors.

And there you have it. In the future, even this superb technology will change and new, more exciting technology will take its place. But until then, IPS & TFT screens are forging ahead with their own advances and improvements, so stayed tune. You don’t want to miss it.

Focus Display Solutions (www.FocusLCDs.com) offers off-the-shelf Color TFT display technologies in both TN and IPS. Many of the color modules contain built in touch panels.

AMOLED and TFT are two types of display technology used in smartphones. AMOLED (active-matrix organic light-emitting diode) displays are made up of tiny organic light-emitting diodes, while TFT (Thin-Film Transistor) displays use inorganic thin-film transistors.

AMOLEDs are made from organic materials that emit light when an electric current is passed through them, while TFTs use a matrix of tiny transistors to control the flow of electricity to the display.

Refresh Rate: Another key difference between AMOLED and TFT displays is the refresh rate. The refresh rate is how often the image on the screen is updated. AMOLED screens have a higher refresh rate than TFT screens, which means that they can display images more quickly and smoothly.

Response Time: The response time is how long it takes for the pixels to change from one colour to another. AMOLED screens have a shorter response time than TFT screens..

Colour Accuracy/Display Quality: AMOLED screens are more accurate when it comes to displaying colours. This is because each pixel on an AMOLED screen emits its own light, which means that the colours are more pure and true to life. TFT screens, on the other hand, use a backlight to illuminate the pixels, which can cause the colours to appear washed out or less vibrant.

Viewing Angle: The viewing angle is the angle at which you can see the screen. AMOLED screens have a wider viewing angle than TFT screens, which means that you can see the screen from more angles without the colours looking distorted.

Power Consumption: One of the main advantages of AMOLED displays is that they consume less power than TFT displays. This is because the pixels on an AMOLED screen only light up when they need to, while the pixels on a TFT screen are always illuminated by the backlight.

Production Cost: AMOLED screens are more expensive to produce than TFT screens. This is because the manufacturing process for AMOLED screens is more complex, and the materials used are more expensive.

Availability: TFT screens are more widely available than AMOLED screens and have been around for longer. They are typically used in a variety of devices, ranging from phones to TVs.

Usage: AMOLED screens are typically used in devices where power consumption is a concern, such as phones and wearable devices. TFT screens are more commonly used in devices where image quality is a higher priority, such as TVs and monitors.

AMOLED and TFT are two different types of display technology. AMOLED displays are typically brighter and more vibrant, but they are more expensive to produce. TFT displays are cheaper to produce, but they are not as bright or power efficient as AMOLED displays.

The display technology that is best for you will depend on your needs and preferences. If you need a screen that is bright and vibrant, then an AMOLED display is a good choice. If you need a screen that is cheaper to produce, then a TFT display is a good choice. However, if you’re worried about image retention, then TFT may be a better option.