custom lcd display case manufacturer

The process to take your LCD idea from a concept to having prototype samples in hand is simple and requires just the few steps listed below. (Download PDF)

In many cases, FocusLCDs’ lead time for custom LCD samples is as little as 6-7 weeks after you approve our counter drawings and data sheet. This lead time increases by 4-6 weeks between November to early February due to Chinese New year. Standard production orders for custom displays have a lead time of 10-12 weeks, which can increase by 2-4 weeks during Chinese New year.

Focus Display Solutions offers several LCD technologies. The majority of these displays can be customized to fit your need. Below is a short introduction to each type of LCD.

Ultra-Wide Viewing Display (UWVD) is a new technology that is named after one of its most notable characteristics – it is viewable from all angles. In addition to the viewing angle, this technology provides a better contrast than other options and can allow for multiple colors. Call one of our design specialists today to see if UWVD is the right technology for you.

Thin-Film-Transistor Liquid Crystal Displays (TFTs) are perhaps the most encountered display technology we see daily. Often seen in cell phones, tablets, cameras and countless other devices, this technology offers several hundreds of thousands of colors with a high pixel count to offer supreme visual clarity. In addition, all TFTs are available off the shelf with resistive and capacitive touch panel options.

Character LCDs have been around since the 1950s and are still very common. These displays offer 256 selectable characters and are available with several different font tables to show a variety of languages. They are most commonly known for their ease of programming wide variety of sizes, character arrays and colors.

Custom led LCD displays have a variety of different settings. On the other end of the spectrum, some suppliers offer lcd displays that are specific for their components.

There are four types of lcd display lcds wholesale, and one of the most popular ones. Theft of lcd displays in bulk are one of the most popular choices.

Custom built LCD displays create, user-friendly settings and are allowing for customers to save a lot of time and money. Lcd displays are available in a wide range of sizes, styles and and. itionally, lcd displays are available to all the customers" needs.

New Vision Display is a custom LCD display manufacturer serving OEMs across diverse markets. One of the things that sets us apart from other LCD screen manufacturers is the diversity of products and customizations we offer. Our LCD portfolio ranges from low-cost monochrome LCDs to high-resolution, high-brightness color TFT LCDs – and pretty much everything in between. We also have extensive experience integrating LCD screen displays into complete assemblies with touch and cover lens.

Sunlight readable, ultra-low power, bistable (“paper-like”) LCDs. Automotive grade, wide operating/storage temperatures, and wide viewing angles. Low tooling costs.

Among the many advantages of working with NVD as your LCD screen manufacturer is the extensive technical expertise of our engineering team. From concept to product, our sales and technical staff provide expert recommendations and attentive support to ensure the right solution for your project.

In addition, our extensive technology portfolio and manufacturing capabilities enable us to deliver high-quality products that meet the unique specifications of any application. To learn more about what makes us the display manufacturer for your needs, get in touch with us today.

As a leading LCD panel manufacturer, NVD manufactures custom LCD display solutions for a variety of end-user applications: Medical devices, industrial equipment, household appliances, consumer electronics, and many others. Our state-of-the-art LCD factories are equipped to build custom LCDs for optimal performance in even the most challenging environments. Whether your product will be used in the great outdoors or a hospital operating room, we can build the right custom LCD solution for your needs. Learn more about the markets we serve below.

The industry is flooded with manufacturers of varying capabilities, resources, commitment to quality and pre/post sales support. Some of these manufacturers will produce average quality displays without the needed enhancements that your customers expect today.

E3 Displays is all about making the manufacturing of your perfect display simple. We’ll guide you through an easy process to help you built your product so you never have to worry about low quality, inferior technology, unnecessary enhancements, and post sales continued support. Let’s make your business thrive.

Looking to take your project to the next level in terms of functionality and appearance? A custom LCD display might be the thing that gets you there, at least compared to the dot-matrix or seven-segment displays that anyone and their uncle can buy from the usual sources for pennies. But how does one create such a thing, and what are the costs involved? As is so often the case these days, it’s simpler and cheaper than you think, and [Dave Jones] has a great primer on designing and specifying custom LCDs.

The video below is part of an ongoing series; a previous video covered the design process, turning the design into a spec, and choosing a manufacturer; another discussed the manufacturer’s design document approval and developing a test plan for the module. This one shows the testing plan in action on the insanely cheap modules – [Dave] was able to have a small run of five modules made up for only $138, which included $33 shipping. The display is for a custom power supply and has over 200 segments, including four numeric sections, a clock display, a bar graph, and custom icons for volts, amps, millijoules, and watt-hours. It’s a big piece of glass and the quality is remarkable for the price. It’s not perfect – [Dave] noted a group of segments on the same common lines that were a bit dimmer than the rest, but was able to work around it by tweaking the supply voltage a bit.

We’re amazed at how low the barrier to entry into custom electronics has become, and even if you don’t need a custom LCD, at these prices it’s tempting to order one just because you can. Of course, you can also build your own LCD display completely from scratch too.

To resize a LCD is literally to cut the glass, polarizers, circuits and circuit boards to a new size. Years ago, it was thought impossible to preserve the original performance of a previously manufactured LCD once the glass circuits are cut. However, Litemax has done the impossible, over and over again, becoming the world"s leading pioneer and leader in LCD resizing solutions.

Squarepixel series is designed for high brightness with power efficiency LED backlight. It provides LCD panel with specific aspect ratios and sunlight readable for digital signage, public transportation, exhibition hall, department store, and the vending machines.

The spirit of Durapixel indeed lies with its name: durability. Why Durapixel? Commercial-grade LCD displays, due to the competitive pricing structure, are unable to offer more than MTBF of 30,000 hours, which will not be sufficient for any applications that require around-the-clock operations. System designers, integrators and users serious about rugged, industrial displays for demanding environments need to look no further – the unfailingly robust and high-quality Durapixel is the key to each of your success.

UbiPixel, industrial LCDs are used in many professional applications. High bright sunlight readable and low power consumption display technologies offer the highest quality LCDs for specific industrial applications. Our embedded LCD can be manufactured in an open frame, VESA mount, or fully enclosed housing for HMI display, KIOSK, Vending machine, home automation, point-of-sale terminals, digital signage and more. UbiPixel, industrial LCDs are used in many professional applications. High bright sunlight readable and low power consumption display technologies offer the highest quality LCD screen for specific industrial applications. Our embedded LCD can be manufactured in an open frame, VESA mount or fully enclosed housing for HMI display, KIOSK, Vending machine, home automation, point-of-sale terminals, digital signage and more.

Marine displays from Litemax are internationally recognized and certified with a proven track record of satisfying all types of scenarios, applications and environments for maritime professionals and organizations. Whether the project involves system building, maintenance, repair or equipment upgrade of a yacht, a submarine or any relevant maritime structure, Litemax"s marine displays guarantee high quality and performance from the dock to the engine room.

The Litemax ITRP series is fanless Passenger Information System, It features stretched LCD display, with high brightness to ensure easy readability even in light-insufficient environments. It serves as a reliable platform to provide passenger information on wide versatility of vehicles, such as bus and trams.

Intel® offers the Intel® Smart Display Module (Intel® SDM) specification and reference design that can be integrated into the sleekest all-in-one designs. Intel® SDM delivers the same level of intelligence and interoperability as the Open Pluggable Specification, but in our smallest form factor yet eliminates the housing and advances the thinnest integrated displays.

The new Intel® Smart Kiosk Module (Intel® SKM) is a revolutionary solution that makes it easier to scale and maintain interactive kiosks, which are increasingly being used by businesses and governments worldwide to offer customers around-the-clock access to information and services.As the market for interactive kiosks increases, so does the demand for smarter multi-function kiosks with advanced capabilities such as workload consolidation, artificial intelligence, smartphone and social media integration, 5G connectivity, telepresence, remote manageability, and data analytics.

Through intelligent thermal management technologies, Litemax is enabling smarter platforms for various vertical markets deploying display systems. Through the intelligent thermal control board, Litemax helps system integrators and engineers around the world improve efficiency and reliability.

Mimo Monitors can create a custom-size LCD monitor to almost any specification. Whether it is a minor modification to an existing design, or by utilizing our extensive experience in the industry, we can almost always build what you need.

What we are going to deliver is an industrial open frame monitor, in other words a “bare bones” display sans housing or bezel. These types of displays are meant for integration into kiosks, equipment, or other enclosures. The major advantage to an open frame monitor is that the external design will not change for some time. Therefore, the enclosure it is built into will not need to change for many years.

Aspect ratio - The ratio of the width of the display to the height. Current televisions are 16:9, Old televisions are 4:3 – 16:9, 16:10 and 4:3 are the most popular. Every other aspect ratio is less popular, but any aspect ratio can be created by resizing a panel.

Resolution - The number of pixels in the display – This will depend somewhat on the aspect ratio chosen. Higher resolution is better, but remember the pixel size on a 65” 1080p HDTV is actually 15x worse than on a 800x480 7” display. In other words, resolution doesn’t matter as much as sizes get smaller. Common resolutions are 800x480, 1024x600, 1280x800, 1366x768 1920x1080

Viewing Angle - This will depend on the technology of the LCD panel. TN vs. VA vs. IPS. More here (http://www.tnpanel.com/tn-vs-ips-va/) . In general, the better the viewing angle, the more expensive the resulting display. Typical are 150x140, 170x170 and 179x179. Or more commonly wide viewing angle or standard viewing angle.

Brightness or Luminance - It is the level of light emitted by an LCD display monitor. Luminance is reported in nits or cd/m2. They are actually the same thing.  This matters for indoor and outdoor viewing and also if you want to draw people toward the display for advertising. Typical indoor brightness is 150 nits, indoor advertising is 300, bright indoor advertising is 700 and outdoor panels are 1000+

Interface to computer - How the video and optionally touch information is transmitted. Typical options are DVI (digital video), VGA (analog video), HDMI (digital video with audio), DisplayPort (newest digital format) and DisplayLink. Touch is almost exclusively USB at this time. This chooses the number of cables in the solution

Single Cable –DisplayLink has an advantage that video information, touch information, and power are transmitted over a single USB connection. Read 5 Reasons to Choose a USB Powered Monitor to learn how they can meet your needs.

Touch panel - Optional human interface for interactivity. Typical choices are Display Only, Resistive (4 or 5 wire), and Capacitive touch options. Our blog discusses the advantages and disadvantages of capacitive touchscreens. SAW is another touch technology that is becoming less and less common.

Cases for large screen monitors have evolved from heavy, custom fabricated wood cases to the arrival of lightweight and rugged rotationally molded cases that accommodate a range of sizes. SKB, a leader in case protection has introduced two cases that fit screens from 20″ to 50″ and have added room for peripherals and incorporates a convolute foam lining that contours around the sides of the screens. As shipping prices continue to rise, a lighter case becomes more economical and in many cases eliminates oversized charges.

Gator Cases, a staple product in the music world, continues to produce traditional fabricated “road” cases, however they now offer a advanced fabrication by combining a wood frame with 600-denier ballistic nylon. Most recently they have extended their flat panel line to include the more sophisticated G-Tour Cases. Perfect for transportation, the G-Tours by-design have a mechanism in each case to lift the monitorss into viewing position providing immediate functionality during presentations.

Joining these leading brands are the Pelican-Hardigg LCD cases. Favored by the armed forces Pelican-Hardigg cases provide superior shipping protection for fragile instruments and electronics. It is no surprise then that they offer a robust LCD monitor case for 42″ to 50″ screens with minimal footprints and shockproof transport ideal for field deployable, industrial and adverse weather situations.

Let us provide you with professional assistance in selecting the right stock case for your needs. If you have special needs, we can easily design & fabricate your custom tradeshow case, as well. Whether creating a case from an idea or customizing one of our stock cases, as a turnkey case supplier we will provide you with ultimate protection and superior service.

GVision’s R&D team is dedicated to supporting clients with our expertise in panel design and LCD manufacturing excellence. Your display project can be a minor engineering change or a major panel design requirement. In either case, your time to market will be vastly improved.

Your OEM, ODM or private label distribution project is welcomed and we will work closely with your engineers to develop an LCD display that complements your particular solution. We are always working on several manufacturing projects that involve new technologies and new uses for LCD displays, so we encourage you to contact us early in the design phase of your next project to see if a similar solution has already been developed by GVision.

Our proficiency for creating quality LCD displays while sourcing the finest components and panels has proven to be our greatest strength. GVision possesses the innovation, talent and techniques to assist you in bringing to market the best displays possible, at the best prices imaginable.

Transparent LCD Showcase solutions provide new and exciting ways to engage your audience. The display case can be used to house fashion items in a retail store or artefacts in a Museum to name a few examples while the Transparent Display overlays a full colour image providing advertising or information around the contents in the display case.

Transparent Display Showcases open up new creative avenues that have never been an option with traditional LCD screens. Simply format content in white to appear transparent, black for opaque while any other colour appears translucent restricting viewing into the display case.

Available in a range of screen sizes, these displays are a great way to enhance your display with additional content or information whilst maintaining a minimal and sleek design. Bespoke display case options are available on request for custom projects.

Touch options are also available using our PCAP or Infrared touch technology allowing customers to deliver a memorable interactive experience around the contents of the display case whether that be a new product launch for a retail brand, an artefact in a Museum or a component being launched at an event or exhibition!

With museum and gallery displays in mind, our display cases are backlit using LED light to create the image on screen, using this LED technology over alternative IR and UV lighting means the contents of the cabinet will not be damaged through prolonged exposure.

Farnborough Airshow is the world’s premier commercial and military trade event. Ouno’s brief was to present GKN’s innovative technologies in a standout way that builds on the established trade show format. Pro Display supplied its 65-inch multi-touch transparent LCD screen to live event specialists Ouno Creative. The holographic-effect interactive display showcases the latest jet engine products from Ouno’s client, GKN Aerospace.

Until recently, Transparent Display cases have been manufactured as a complete surround for the screen, however recently we’ve completed several projects that experimented with different configurations and light sources to produce the same high quality displays. One such bespoke project included a custom built steel totem with an integrated transparent touch screen at the centre of the display. The housing for the display contained clear acrylic side panels so the contents of the box could be seen from wider viewing angles, with a more powerful LED light panel integrated behind the display to compensate for the light escape on the clear panels.

We can manufacture bespoke housing for our range of Transparent LCD screens, which includes display cases, counters, POS displays, exhibition stands, furniture and cabinets. Other solutions include incorporating transparent displays into fridges, appliances and vending machines.

Yes, we can make custom transparent showcases. As well as our wide range of sizes offering both HD and 4K options, our showcases can be manufactured in portrait or landscape format. With options for custom designs and finishes, we can also create bespoke housings like the ones used in Adidas’ GMR project, where we manufactured bespoke transparent LCD display kiosks for use in flagship stores around the world.

Transparent showcases use a Transparent LCD Screen with a powerful backlight, displaying white pixels as transparent to allow users to conceal the contents of the display based on the content on screen.

Traditionally Transparent LCD’s have had to be integrated into the housing to produce the most effective display or manufactured as a finished transparent showcase. However, Nikes House of Innovation paired our Transparent LCD Screens with oversized backlights that spread past the bezel of the screens, allowing them to be mounted away from the wall with no surround and still output high-quality images.

We manufacture in Britain and ship worldwide – if you need further information, a pricing quote, or want to discuss ideas for using our Transparent LCD Showcase click the link below to contact us, email us via info@prodisplay.com or call us on +44 (0)1226 361 306.

For over 20 years we"ve been helping clients worldwide by designing, developing, & manufacturing custom LCD displays, screens, and panels across all industries.

Newhaven Display has extensive experience manufacturing a wide array of digital display products, including TFT, IPS, character displays, graphic displays, LCD modules, COG displays, and LCD panels. Along with these products, we specialize in creating high-quality and affordable custom LCD solutions. While our focus is on high-quality LCD products, we also have a variety of graphic and character OLED displays we manufacture.

As a longtime leader in LCD manufacturing, producing top-quality LCD modules and panels is our highest priority. At Newhaven Display, we’re also incredibly proud to uphold our reputation as a trusted and friendly custom LCD manufacturing company.

As a custom LCD manufacturing company, we ensure complete control of our custom displays" reliability by providing the industry"s highest quality standards. Our design, development, production, and quality engineers work closely to help our clients bring their products to life with a fully custom display solution.

Our excellent in-house support sets Newhaven Display apart from other display manufacturers. Modifications in the customization process are completed at our Illinois facility, allowing us to provide an exceptionally fast turnaround time.

Customer support requests sent by phone, email, or on our support forum will typically receive a response within 24 hours. For custom LCD project inquiries, our response time can take a few days or weeks, depending on the complexity of your display customization requirements. With different production facilities and a robust supply chain, we are able to deliver thefastest turnaround times for display customizations.

We work hard to ensure that personalized support is available and highly reliable. Our extended support center is available through our website, including example codes, IC datasheets, font tables, engineering changes, a video library, and answers to frequently asked questions. You can visit our knowledge center and community forum, where you can find answers, browse topics, and talk to other engineers in the display and electronics field.

Our excellent in-house support and custom display modifications set Newhaven Display apart from other LCD display manufacturers. From TFTs, IPS, sunlight readable displays, HDMI modules, EVE2 modules, to COG, character, and graphic LCDs, our modifications in the customization process are completed at our Illinois facility, allowing us to provide quality and fast turnaround times.

As a display manufacturer, distributor, and wholesaler, we are able to deliver the best quality displays at the best prices. Design, manufacturing, and product assembly are completed at our headquarters in Elgin, Illinois. Newhaven Display International ensures the best quality LCD products in the industry in this newly expanded facility with a renovated production and manufacturing space.

With assembly facilities in the US, manufacturing facilities in China, and distribution channels worldwide, we pride ourselves on delivering high-quality custom display solutions quickly to locations worldwide.

Custom built heavy duty 3/8" plywood ATA case to fit 1 LCD TV Monitor. The case has is custom built to the specification of your monitor and includes a remote controlled electronic lift mechanism to raise and lower your screen while secured in the case. The cases have a standard black PVC laminate and aluminum trim. These LCD cases are finished with 4 high quality spring loaded large recessed catches and 6 strong recessed spring loaded handles (three on each end). All hardware is plated for protection against future corrosion – a feature that makes them last and last. Each case includes 4" heavy duty swivel casters, two lockable, mounted on a full length wheel board for added mobility. Road Cases USA lcd display monitor cases are made right here in the USA. Shipping includes delivery on the truck to your curb/dock and does not include any "liftgate" fees for unloading. We ship to Hawaii & Alaska as well as internationally, but can only provide free shipping to the lower 48 US states at this time. Please email, phone or text us for a quote for air, expedited, and international delivery options.

This case is custom made to fit the dimensions of your item. We understand measuring an item may be intimidating. You can measure yourself if you are comfortable. If not, one of our case design specialists is available to walk you through the process and can contact you right away.Do you need this case sooner? We have the ability to build cases to your dimensions and design in as little as a day. Please contact us via email, phone or text to find out more. Full ATA Heavy Duty 3/8" Plywood Construction

Liquid Crystal Displays or more commonly known as LCDs are one of the most common electronic components which help us interact with an equipment or a device. Most personal portable equipment and even gigantic industrial equipment utilize a custom segment display to display data. For many portable consumer electronics, a segment LCD display is one of the biggest contributors to the overall cost of the device, hence designing a custom segment display can drive the cost down while also utilizing the display area in the most optimum manner. These displays have the lowest cost per piece, low power requirements, and a low tooling fee too.

At first thought, designing a custom segment LCD might look like a Herculean task, but trust me that it is easier than it seems. In this article, we have summarised and compared the display types and available technologies which are required to construct a custom segment LCD. We have also provided a flowchart that can act as a step-by-step guide while you design your own custom LCD. We have also provided the process we followed, a require gathering sheet we used for communicating our needs to the manufacturer, and a few other data and the quotation we received from the manufacturer.

Icons: A silhouette of any shape can be placed on the glass which enhances the ability to display data. For example, a symbol of a heart can be made to denote heart rate or an icon for a low battery to show that the battery needs to be charged. Icons are counted as a single pixel or segment and can give a lot more details than similar-sized text.

LCD Bias– It denotes the number of different voltage levels used in driving the segments, static drives (explained later in this article) only have 2 voltage levels or 2 bias voltage while multiplex drives have multiple voltage levels. For example, 1/3 will have 4 bias voltages.

LCDs utilizes the light modulating properties of liquid crystals which can be observed by using polarizing filters. Polarizing filters are special materials that have their molecules aligned in the same direction. If the light waves passing through polarisers have the same orientation as the filter, then the molecules of lights are absorbed by the filter, hence reducing the intensity of light passing through it, making it visible.

A custom LCD is important for maximizing the efficiency of the display area by adding custom symbols and characters. It also helps in reducing the cost and improving energy efficiency of the product. A higher number of custom symbols and specified placement of numerical and alphanumerical characters make the display more informative and readable for the user. This makes it look better than the plain old boring displays we get in the market. Furthermore, we can specify the viewing angle, contrast, and other specifications which can increase durability or give a better value for money for our intended usage.  A typical Custom Segment display is shown below, we will also show you how to design and fabricate the same further in the article.

The LCD display doesn’t emit any light of its own, therefore it requires an external source of illumination or reflector to be readable in dark environments.

While designing a custom segment LCD display, we have the leverage of choosing a lot of parameters that affect the final product. From the color of the display to the illumination technique and color of illumination as well as the type of input pins. Some important considerations we need to take while designing a custom 7 segment display are - the type of display, i.e. positive or negative, illumination method, driving technique, polarising type, and connection method. All these design criteria are explained below:

Positive and negative displays can be easily distinguished by the colour of the background and characters. Some common differences between the positive and negative displays are:

So, which one should you choose? When the displays are to be used in areas with higher ambient light, we should select positive segment LCD display as it has better visibility than negative segment LCD displays without using a backlight.

As we know that LED displays don’t emit any light, hence to illuminate it and make it visible in a dark environment, we can use different methods of illumination. The most common LCD Illumination methods are compared below:

For displays that need to be used for budget-friendly devices that should be small and rugged, LED lights are preferred for the displays due to the high durability and low cost of operations. For high brightness, CCFL and Incandescent lights can be used.

A polarizer film is the most important component of an LCD display, which makes it possible to display characters by controlling the light. There are 3 types of polarizers that can be used in the LCD display, the properties and difference are given below:

Displays can be categorized into two types, passive displays, and active display, passive displays are simpler to construct as they have 2 connections at each segment, the conductors comprise of an Indium Tin Oxide to create an image, whereas the active displays use thin-film transistors (TFT) arranged in a grid. The name is due to its ability to control each pixel individually.

If your displays have fewer segments, then static LCD drive is preferred as it is easier to control and cheaper to construct, and has a better contrast ratio. But let’s say that if the number of segments in the display are more than 30-40 then a multiplex LCD drive should be preferred as it has multiple common pins, hence reducing the total number of pins required to drive the display.

Choosing a connector type!!! For the prototyping phase or if you need to connect your LCD display on a Microcontroller directly, a pin type connector is the best and most economical option you have. If you need to connect your LCD display in a final product with a high volume of production which also requires to be extremely durable, but at the same time should not take up a lot of space, a Flex type LCD Connector will work best for you

LCDs have limited viewing angles and when seen from an angle they lose contrast and are difficult to be observed.  The viewing angle is defined by the angles perpendicular to the center of the display towards its right, left, up, and down which are denoted by the notations 3:00, 9:00, 12:00, and 6:00 respectively. The viewing angle of LCD can be defined as the angle w.r.t. to the bias angle at which the contrast of segments is legible.

To improve the viewing angle in an LCD, a Bias is incorporated in the design which shifts the nominal viewing angle with an offset. Another technique is to increase the Voltage, it affects the bias angle, making the display crisper when viewed from a direction.

For example, the viewing angle of a TN type TFT LCD is 45-65 degrees. Extra-wide polarising film (EWP) can increase the viewing angle by 10 degrees, using an O film polariser can make the viewing angles 75 degrees but these come at a cost of reduced contrast.

LCD Control chip or LCD driver chips can be mounted on the flex cable, display, or externally on a PCB. The placement of LCD control chip can affect the cost and size of the display. The 2 most common methods of chip placement are-Chip of Board (COB)and Chip on Glass(COG) which are described below:

We planned to design an air quality monitoring system for which we needed a custom segment LCD panel for an air quality monitoring device. Our product needs to display the following data: 2.5-micron and 10-micron particulate matter (PM) suspended in the air; the units should be in parts per million (PPM). CO2 in the air in PPM along with total volatile organic compounds present in the air in parts per billion (PPB). To make the product more usable, we included time in 24-hour format, Temperature in ºC, Battery status, loudspeaker status, Bluetooth status, and Wi-Fi status. And for some personal touch, we also added how good the air quality in the room is by using 3 different smileys.

We realized that it was impossible to provide all these data in a generic LCD available in the market, thus decided to build a custom LCD for our project.

A step-by-step flowchart is shown below to walk you through each and every step of selecting components and getting your custom segment LCD manufactured.

We started by listing down our requirements and drew a mock-up of the display on paper. After finalizing the placement of all the segments and icons on the prototype sketch of the display, we then decided which all icons and segments have to be kept on for the whole time and which needs to be driven. Realizing that there are too many segments, characters and icons, hence we selected a multiplex drive with 8 common pins which helped us bring down the total pins from an estimated 180 pins to less than 40 pins.

Since the device was meant to be used inside houses and offices, which are more often than not well lit and protected from environmental conditions, we opted for a positive mode display. For superior contrast ratio and better viewing angle, we chose a Film Super Twisted Nematic Display (FSTN) with a drive condition of 1/8 Duty and bias of 1/4.

Usually, the displays are mounted at a height of 4.5 feet from the ground, thus the viewing direction was selected to be 12"O clock with an operating frequency of 64Hz. We selected a Transmissive polarizer for the front glass and a reflective polarizer for the rear glass so that the natural light can pass through the front panel and the display can achieve the maximum contrast without the need for backlighting and we opted for the pin type connectors as they are easy for prototyping and are suitable for harsh environment with a lot of vibrations and shocks which best suited our purpose.

In the above image of a custom display design, we sent to the manufacturer, the red lines over multiple characters indicate that all these are considered as a single segment. For the sake of simplicity, we added test like T, S, U, B to denote Text, Symbols, Units, and Battery respectively. These characters were followed by numbers to simplify communication between us and the manufacturer. For example, if we needed any particular text or symbol to remain on, we can easily specify that to the manufacturer by using the corresponding text for that segment.

We mailed our requirements to multiple LCD manufacturers, (you will find a lot of LCD manufacturers on the Internet). Most LCD manufacturers have competitive pricing, and reply within a week. A sample requirement sheet is shown above which a customer needs to fill to specify all the details to the manufacturer.

This is a sample Custom Segment LCD quotation we got from one of the manufacturers. As you can see, the cost is based on the quantity. Higher the quantity, lower the cost. Apart from the cost per quantity, there is one more component called tooling fees. Tooling fee is a one-time fee charged by the manufacturer. It is for the technical design, support, and customization of the product. Customization of PCB or tooling of LCD can drive the tooling price higher or lower.

A custom segment LCD can help you personalize your product while also saving the overall cost of your product. The whole process will take you around 2-3 months, which will include the designing phase, prototyping phase, and getting your custom segment LCDs delivered to your doorstep. Higher ordering quantity will reduce the cost per piece of each unit, thus driving down the cost of your final product.

Manufacturer of optical coatings, flat panel/LCD glass, instrument glass, & CRT filter glass. Products include anti-reflective/anti-glare coatings, transparent conductive coatings, fiber optic coatings, beam splitters, cover glass, etched glass, heater glass, glass sandwiches, lighting wedges, & circular polarizers. Applications include EMI/RFI protection, contrast adjustment, & optical instruments. Capabilities include precision glass cutting to tolerances of plus/minus .005 in. & precision glass edging to tolerances of plus/minus .002 in. Additional capabilities include custom manufacturing of laminated products. Services & products meet Military Spec.

Why settle for an off-the-shelf LCD monitor that’s almost “good enough”? Let TRU-Vu provide a custom LCD monitor, modified LCD display, or design a custom OEM monitor to meet your needs. Above all, we can customize nearly aspect of your display, from the inputs and electronics, to screen treatments and enclosures. Custom options for embedding your own devices inside our enclosures and even private labeling it with your own name/logo and corporate identity are available.

Certainly, your customized LCD display will receive a unique model number, to identify it as your exclusive custom LCD monitor. Most importantly, no one else can order this model. If they try,  they will be referred back to you. Our OEM customers love this! For example, this protects your intellectual property, and ensures your return on investment.

Lastly, we will guarantee long-term availability of your custom OEM monitor design. Subsequently, we can ensure your custom LCD monitor is available for 3 – 5 (or many more) years. On the other hand, retail,  consumer-grade or commercial-grade monitors  typically have a 3 to 12 month life cycle.

Contrary to popular belief, custom LCD monitors do not need to be expensive. At least not the custom screens from TRU-Vu. We modify, customize or custom-build monitors and touch screens that are usually in the same price range as off-the-shelf monitors. Give us a call and learn for yourself how affordable a custom solution can be. Unlike our competitors, we can build these for very low minimum order quantities. So why settle for off-the-shelf?

Optical Bonding: Ideal for use in bright, indirect light. A optical-grade resin is injected into the space between the LCD panel and the outer glass, filling the gap. This eliminates internal reflections and condensation. Similarly, it also increases contrast ratio, and thereby improves image quality.

We can embed some of your own devices inside your custom lcd monitors and touch screens. Subsequently, we then also provide you with external connections to other products or systems.

To sum up, our standard, modified and custom LCD displays and touch screens can be private-labeled to your specifications. Likewise, this includes your silk-screened logo/company name, custom enclosure colors and your own unique model number. See our Private Label Monitors page for more information.

Using a transparent LCD display case revolutionizes the retail and POP landscape. They both engage and strengthen the customers’ experience on product awareness with a combination of dynamic digital information and the actual product on display.

The difference between your TV and our transparent LCD displays is that you can look through the face of the digital display and view the products that are placed inside of the cabinet. The benefit of transparent LCD screens is that you can market to potential customers with both the physical product and your digital assets such as promotional videos or digital signage.