use smartphone lcd as tft display factory

In the era of touchscreen smartphones, TFT LCD display technology has become one of the unique features and primary selling points. Consumers’ device needs and requirements have evolved along with the continuous innovations in technology. Aside from unique features (i.e., touchscreens, crisp text, blur-free video, vibrant images), more and more people now demand mobile devices at low cost. Now, how is this possible?

There are several options available in the market. Here, we’ve rounded up all the things you need to know about TFT LCD module so you’ll know what to look out for on your mobile hunt.

TFT module is suitable for a variety of applications, such as smartphones, game consoles, and navigation systems, among others. It has a low power draw when showing colors, making it easier to see displayed images outdoors.

TFT Display is the most common display technology for mobile phones. TFT LCD enhances image quality, offering better image quality and higher image resolutions compared to earlier LCD display generation.

TFT module is offered in a standard display, resistive touch, and capacitive touch versions. It also comes in a variety of sizes. Mobile devices with TFT LCD display have a full-color RGB mode that showcases rich colors, detailed images, and bright graphics.

This type of touchscreen LCD display module contains two layers of conductive material with a small gap that acts as resistance. Here’s what happens when an object touches the resistive touch screen:

This type relies on sense conductivity to register a touch. This is generally more responsive than resistive touch screen since it doesn’t rely on pressure. However, this fact also limits the number of touch objects. Only an object with conductive properties, such as your fingertip or a stylus, can be sensed by the touchscreen.

It is undeniable that LCD display technology has significantly made its way in our daily lives. Aside from mobile devices, TFT LCD screens are now also being used with computer monitors, television screens, game devices, and more.

use smartphone lcd as tft display factory

Thanks to the worldwide proliferation of smartphones, tiny high-resolution displays are common and cheap. Interfacing these displays with anything besides a phone has been a problem. [twl] has a board that does just that, converting HDMI to something these displays can understand, and providing a framebuffer so these displays can be written to through small microcontrollers.

[twl] is using a rather large FPGA to handle all the conversion from HDMI to the DSI the display understands. He’s using an Xilinx Spartan-6-SLX9, one of the most hobbyist friendly devices that is able to be hand soldered. Also on the board is a little bit of SDRAM for a framebuffer, HDMI input, and a power supply for the LCD and its backlight.

On the things [twl] has in his ‘to-do’ list, porting Doom to run on a cellphone display is obviously right at the top. He also wants to test the drawing commands for the Arduino side of his board, allowing any board with the suffix ~’ino to paint graphics and text on small, cheap, high-resolution displays. That’s a capability that just doesn’t exist with products twice [twl]’s projected BOM, and we can’t wait to see what he comes up with.

You can check out the demo video of [twl]’s board displaying the output of a Raspberry Pi below. If you look very closely, you’ll notice the boot/default screen for the display adapter is the Hackaday Jolly Wrencher.

use smartphone lcd as tft display factory

When the frame rate is 16 FPS, the human eye will think that the image is coherent, and a higher frame rate can get smoother and more realistic animation. Generally, 25 to 30 FPS is acceptable, but increasing the frame rate to 60 FPS can significantly improve the sense of interaction and realism.

Therefore, the refresh rate of the screen must be greater than the frame rate of the video. Otherwise, the video is played to the next frame, and the screen has not been refreshed, and the user experience is naturally not good if it stays on the content of the previous frame.

At present, most video frame rates are less than 60FPS, so the refresh rate of the mobile phone screen should not be less than 60Hz. In theory, the higher the refresh rate, the more delicate and smooth the screen display and operation, so many flagship phones currently use 90Hz or even 120Hz refresh rates.

If we look at the mobile phone posters, we can find that there are many different terms about screen materials and technologies: TFT LCD, TFT, IPS, LTPS, OLED, AMOLED, etc., which are dazzling.

In LCD technology, although the word “liquid crystal” is very conspicuous, the liquid crystal does not emit light. A backplane composed of LEDs (light-emitting diodes) is needed to provide a white light source, also called “Backlight”.

On the basis of the backlight for each pixel, a layer of red, green, and blue films is added. White light passing through these films becomes colored light of red, green, and blue.

At this time, it is the turn of the liquid crystal material to appear. Liquid crystal has a characteristic, that is, under the action of an electric field, its molecular arrangement will change, which will affect the permeability of light. Changing the voltage can adjust the amount of light transmitted.

For LCD screens, the liquid crystal layer sandwiched between the backlight and the film adjusts the passable light by adjusting the input voltage. After passing through the colored film, the three primary colors of light with different intensities can be obtained. After mixing, thousands of colors will be obtained.

The so-called TFT (Thin-film transistor) refers to the thin film transistor array on the glass substrate of the liquid crystal panel, which allows each pixel of the LCD to be equipped with its own semiconductor switch, thereby achieving independent and precise control of “point-to-point”.

Therefore, the main LCD screen is also called a TFT-LCD. However, IPS and LTPS are actually implemented by different technologies under TFT-LCD, so we won’t repeat them here.

The structure of the OLED screen is much simpler than that of the LCD. It does not require a backlight, nor does it have a liquid crystal or color filter film. The internal organic material coating is like a small colored light bulb, which can emit light when it is powered on.

AMOLED: Everyone already knows about OLED. The previous AM refers to the driving method of OLED. Its full name is Active Matrix. TFT is usually used as a switch to control the current through organic materials to achieve different colors. All OLEDs currently used in mobile phones are AMOLED, so it can be considered that the two are the same thing.

Dynamic AMOLED: It is also the AMOLED improved technology launched by Samsung, currently mainly used in high-end devices. This technology changes the organic materials in OLEDs and is said to achieve a wider dynamic range. When the image contrast is high, it can display more dark details.

Because the liquid crystal layer cannot be completely closed, some backlight will always pass through, so the LCD cannot display pure black, only dark grey. And OLED can realize a pure black display by controlling the switch of each pixel.

The backlight of the LCD screen can easily leak from the screen and the frame of the mobile phone to form a light leakage phenomenon. This phenomenon is very common in the era of rough mobile phone workmanship, and it is rarely seen now.

LCD is limited by the backlight layer and liquid crystal layer due to its complex technology, and the screen thickness is much larger than that of OLED. Of course, this thickness is not worth mentioning on the TV, but in the mobile phone, where the pursuit of slimness and extremely limited internal space, the screen is thinner, and more other components can be plugged in to improve other performance.

Since the LCD screen has a backlight, it must be fully lit when in use, and OLED can individually control the switch of each pixel, so the power consumption of the LCD screen is much greater than that of OLED. In the picture below, Smartisan R1 and Xiaomi mix2s are both LCD screens, and battery life is obviously at a disadvantage under long-term video play.

Due to the long response time of the LCD screen, smear will occur when the screen slides quickly. The OLED responds quickly, clean, and without smear.

Because the organic material used in the OLED screen will be aging faster if there is a large pixel workload, some are relatively idle, there will be an inconsistent degree of aging of the entire screen, resulting in different areas of color display deviation. This phenomenon is called burning the screen.

Burn-in is the shortcoming of the OLED screen. For LCD, the backlight is fully lit, and the aging time of LCD is longer, so there is basically no problem of burn-in.

For LCD, to control the screen brightness, you can directly adjust the brightness of the backlight. But OLED is more troublesome. It needs to switch the screen at high frequency to achieve dimming. If you want to brighten, you turn on the screen more times, and if you want to dim, you turn off the screen more times.

For example, to achieve a brightness of 50%, it takes half the time to turn on the screen and half the time to turn off the screen. At a lower brightness, it takes longer to turn off the screen. The screen flashes once and again, and it can even be visible to the naked eye,then the eyes will be very uncomfortable.

This phenomenon of OLED is called a strobe, hence the name “eye-damaging screen”. In contrast, LCD screens generously call themselves “eye protection screens.”

Although there are shortcomings, the shortcomings do not conceal the advantages. At present, the OLED display has entered the mainstream and gradually occupies the market space of LCD display. This is especially obvious in high-end mobile phones.

use smartphone lcd as tft display factory

Display screen is everywhere nowadays. Do you still remember the TVs or computer monitors 20 years ago? They were quadrate, huge and heavy. Now let’s look at the flat, thin and light screen in front of you, have you ever wondered why is there such a big difference?

Actually, the monitors 20 year ago were CRT (Cathode Ray Tube) displays, which requires a large space to run the inner component. And now the screen here in your presence is the LCD (Liquid Crystal Display) screen.

As mentioned above, LCD is the abbreviation of Liquid Crystal Display. It’s a new display technology making use of the optical-electrical characteristic of liquid crystal.

Liquid crystal is a state of substance that has both the characteristics of liquid and solid crystal. It don’t emit light itself, but it can let the light pass perfectly in specific direction. Meanwhile, liquid crystal molecule will rotate under the influence of a electric field, and then the light goes through it will rotate too. That said, liquid crystal can be a switch of light, which is the key in display technology.

STN LCD: STN is for Super-twisted Nematic. The liquid crystal in STN LCD rotate more angles than that in TN LCD, and have a different electrical feature, allowing STN LCD to display more information. There are many improved version of STN LCD like DSTN LCD (double layer) and CSTN LCD (color). This LCD is used in many early phones, computers and outdoor devices.

TFT LCD: TFT is for Thin Film Transistor. It’s the latest generation of LCD technology and has been applied in all the displaying scenario including electronic devices, motor cars, industrial machines, etc. When you see the word ‘transistor’, you may realize there’s integrated circuits in TFT LCD. That’s correct and the secret that TFT LCD has the advantage of high resolution and full color display.

In a simple way, we can divide TFT LCD into three parts, from bottom to top they are: light system, circuit system and light and color control system.In manufacturing process, we’ll start from inner light and color control system and then stretch out to whole module.

It’s accustomed to divide TFT LCD manufacturing process into three main part: array, cell and module. The former two steps are about the production of light and color control system, which contains TFT, CF (color filter) and LC (liquid crystal), named a cell. And the last step is the assembly of cell, circuit and light system.

In order to enhance productivity, in this step we’ll do a series of procedure on a large glass, which will be cut into smaller pieces in the following step.

First, let me introduce a crucial material, ITO, to you. ITO, abbreviation of Indium tin oxide, has the characteristic of electrical conductivity and optical transparency, as well as can be easily deposited as a thin film. Thus it’s widely used to create circuit on glass.

Now let’s turn to the production of TFT and CF. Here is a common method called PR (photoresist) method. The whole process of PR method will be demonstrated in TFT production.

◇   Use glue to build a boundary for LC on both glass. And on CF glass, apply one more layer of conductive adhesive. This enable LC molecule link to the control circuit.

◇   Put the diffuser film and prism film on light source in turn. Together with reflector film, these two films are used to turn the point light from light source into area light and enhance light intensity.

use smartphone lcd as tft display factory

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use smartphone lcd as tft display factory

According to LCD (Liquid Crystal Display) technology and LCD materials, mobile phone LCD assemblies can be classified into 2 types: TFT (Thin Flim Transistor) and OLED(Organic Light-Emitting Diode). TFT display needs with backlight, but OLED is light-emitting, each pixel is creating its own light.

For Original iPhone LCD, 5-8 plus and Xr, 11 is TFT, X-13 Pro Max is OLED (except XR and 11). But in mobile phone aftermarket, there are too many different types and different qualities, which makes customers confused.

What is in-cell? What is OGS or " with TP"? What is COF? What is COG? What is OEM? What is FOG? What is Original Change Glass? What is IPS? What is LTPS? What is a-Si?

HTPS with small size, high precision, and high contrast. Most used in magnified display products. Such as projectors, projection TVs, etc. And cannot be used as a mobile phone display, so we don"t talk about it here.

IGZO has 20–50 times the electron mobility than a-Sin. IGZO only has been licensed to Samsung Electronics and Sharp. However, it was Sharp who first implemented IGZO into their smartphones (Aquos Phone Zeta SH-02E), tablets, and 32-inch LCDs. IGZO for mobile phones is only Sharp. Almost all mobile phones on the market didn"t use IGZO.

Because the electrons deflect the liquid crystal molecules through the transistor. Electron mobility fundamentally determines the refresh rates of the TFT device. The smaller mobility, the slower transmission of holes and electrons, and the slower response rate. Can"t physically support high refresh rates.

In order to improve the response performance, can increase transistor size to enhance the migration, but this will lead to the extra TFT device that will occupy the display area pixel area. Therefore, the larger unit transistor area, the single-pixel occupy area is smaller(Pixel Aperture Ratio ), resulting in lower brightness.

Secondly, because the volume cannot be smaller, then the number of pixels per unit area is limited, which means the pixel density is small, which is what we call PPI is low, resulting in low resolution. The image needs to be zoomed, the original image data is lost, and resulting in the blurred image effect.

As we can see electron mobility of a-Si is very low (0.5-1cm2/Vs). But LTPS can deliver a hundred times the mobility than a-Si, and a much higher aperture ratio and PPI is much higher than a-Si resolution.

Compared with LTPS,a-si TFT have those "weakness":a-Si with so much low resolution and low definition. a-Si is 720*1280 with a very blurred display effect.

a-Si with so much bad display performance, but why are there still so many manufacturers producing phone LCDs with a-Si, or why do the customers willing to use a-Si LCD for their phone?

LCDs business has too much competition and wholesalers want to make more profit, they keep pushing suppliers to make LCDs at lower prices. So some of the suppliers start to produce aftermarket phone displays with a-Si to match customers" lower price requirements.

The customers with asymmetric information. End-Users don"t know how to distinguish LCDs qualities. Some of them just chase the price but not quality. That is another reason wholesalers want a lower price.

Now in the market a-Si LCDs for iPhone is TFT with TP but not in-cell. Our ZY a-Si will be in-cell not just TFT with TP. ZY a-Si incell for Xr and 11 ready now, please to get more details.

For more details or questions about in-cell and TFT with TP or about phone LCD display. Please click here to get more information, or Long press and scran the QR code to add me.

use smartphone lcd as tft display factory

Steven Van Slyke and Ching Wan Tang pioneered the organic OLED at Eastman Kodak in 1979. The first OLED product was a display for a car stereo, commercialized by Pioneer in 1997. Kodak’s EasyShare LS633 digital camera, introduced in 2003, was the first consumer electronic product incorporating a full-color OLED display. The first television featuring an OLED display, produced by Sony, entered the market in 2008. Today, Samsung uses OLEDs in all of its smartphones, and LG manufactures large OLED screens for premium TVs. Other companies currently incorporating OLED technology include Apple, Google, Facebook, Motorola, Sony, HP, Panasonic, Konica, Lenovo, Huawei, BOE, Philips and Osram. The OLED display market is expected to grow to $57 billion in 2026.

AMOLED (Active Matrix Organic Light Emitting Diode) is a type of OLED display device technology. OLED is a type of display technology in which organic material compounds form the electroluminescent material, and active matrix is the technology behind the addressing of individual pixels.

An AMOLED display consists of an active matrix of OLED pixels generating light (luminescence) upon electrical activation that have been deposited or integrated onto a thin-film transistor (TFT) array, which functions as a series of switches to control the current flowing to each individual pixel.

Typically, this continuous current flow is controlled by at least two TFTs at each pixel (to trigger the luminescence), with one TFT to start and stop the charging of a storage capacitor and the second to provide a voltage source at the level needed to create a constant current to the pixel, thereby eliminating the need for the very high currents required for PMOLED.

TFT backplane technology is crucial in the fabrication of AMOLED displays. In AMOLEDs, the two primary TFT backplane technologies, polycrystalline silicon (poly-Si) and amorphous silicon (a-Si), are currently used offering the potential for directly fabricating the active-matrix backplanes at low temperatures (below 150 °C) onto flexible plastic substrates for producing flexible AMOLED displays. Brightness of AMOLED is determined by the strength of the electron current. The colors are controlled by the red, green and blue light emitting diodes.  It is easier to understand by thinking of each pixel is independently colored, mini-LED.

IPS technology is like an improvement on the traditional TFT LCD display module in the sense that it has the same basic structure, but with more enhanced features and more widespread usability compared with the older generation of TN type TFT screen (normally used for low-cost computer monitors). Actually, it is called super TFT.  IPS LCD display consists of the following high-end features. It has much wider viewing angles, more consistent, better color in all viewing directions, it has higher contrast, faster response time. But IPS screens are not perfect as their higher manufacturing cost compared with TN TFT LCD.

Utilizing an electrical charge that causes the liquid crystal material to change their molecular structure allowing various wavelengths of backlight to “pass-through”. The active matrix of the TFT display is in constant flux and changes or refreshes rapidly depending upon the incoming signal from the control device.

use smartphone lcd as tft display factory

TFT stands for thin-film transistor, which means that each pixel in the device has a thin-film transistor attached to it. Transistors are activated by electrical currents that make contact with the pixels to produce impeccable image quality on the screen. Here are some important features of TFT displays.Excellent Colour Display.Top notch colour contrast, clarity, and brightness settings that can be adjusted to accommodate specific application requirements.Extended Half-Life.TFT displays boast a much higher half-life than their LED counterparts and they also come in a variety of size configurations that can impact the device’s half-life depending on usage and other factors.TFT displays can have either resistive or capacitive touch panels.Resistive is usually the standard because it comes at a lower price point, but you can also opt for capacitive which is compatible with most modern smartphones and other devices.TFT displays offer exceptional aspect ratio control.Aspect ratio control contributes to better image clarity and quality by mapping out the number of pixels that are in the source image compared to the resolution pixels on the screen.Monitor ghosting doesn’t occur on TFT displays.This is when a moving image or object has blurry pixels following it across the screen, resembling a ghost.

TFT displays are incredibly versatile.The offer a number of different interface options that are compatible with various devices and accommodate the technical capabilities of all users.

There are two main types of TFT LCD displays:· Twisted nematic TFT LCDs are an older model. They have limited colour options and use 6 bits per each blue, red, and green channel.

In-plane switching TFT LCDs are a newer model. Originally introduced in the 1990s by Hitachi, in-plane switching TFT LCDs consist of moving liquid pixels that move in contrast or opposite the plane of the display, rather than alongside it.

The type of TFT LCD monitor or industrial display you choose to purchase will depend on the specifications of your application or project. Here are a few important factors to consider when selecting an appropriate TFT LCD display technology:Life expectancy/battery life.Depending on the length of ongoing use and the duration of your project, you’re going to want to choose a device that can last a long time while maintaining quality usage.

Touch type and accuracy.What type of activities are you planning on using your device for? If it’s for extended outdoor use, then you should go with projected capacitive touch as this is more precise and accurate. Touch accuracy is important for industrial and commercial applications.

Image clarity.Some TFT displays feature infrared touchscreens, while others are layered. The former is preferable, especially in poor lighting conditions or for outdoor and industrial applications, because there’s no overlay and therefore no obstructions to light emittance.

The environmental conditions make a difference in operation and image clarity. When choosing a TFT for outdoor or industrial applications, be sure to choose one that can withstand various environmental elements like dust, wind, moisture, dirt, and even sunlight.

As a leading manufacturer and distributor of high-quality digital displays in North America, Nauticomp Inc. can provide custom TFT LCD monitor solutions that are suitable for a multitude of industrial and commercial indoor and outdoor applications. Contact us today to learn more.

use smartphone lcd as tft display factory

In recent years, smartphone displays have developed far more acronyms than ever before with each different one featuring a different kind of technology. AMOLED, LCD, LED, IPS, TFT, PLS, LTPS, LTPO...the list continues to grow.

As if the different available technologies weren"t enough, component and smartphone manufacturers adopt more and more glorified names like "Super Retina XDR" and "Dynamic AMOLED", which end up increasing the potential for confusion among consumers. So let"s take a look at some of these terms used in smartphone specification sheets and decipher them.

There are many display types used in smartphones: LCD, OLED, AMOLED, Super AMOLED, TFT, IPS and a few others that are less frequently found on smartphones nowadays, like TFT-LCD. One of the most frequently found on mid-to-high range phones now is IPS-LCD. But what do these all mean?

LCD means Liquid Crystal Display, and its name refers to the array of liquid crystals illuminated by a backlight, and their ubiquity and relatively low cost make them a popular choice for smartphones and many other devices.

LCDs also tend to perform quite well in direct sunlight, as the entire display is illuminated from behind, but does suffer from potentially less accurate colour representation than displays that don"t require a backlight.

Within smartphones, you have both TFT and IPS displays. TFT stands for Thin Film Transistor, an advanced version of LCD that uses an active matrix (like the AM in AMOLED). Active matrix means that each pixel is attached to a transistor and capacitor individually.

The main advantage of TFT is its relatively low production cost and increased contrast when compared to traditional LCDs. The disadvantage of TFT LCDs is higher energy demands than some other LCDs, less impressive viewing angles and colour reproduction. It"s for these reasons, and falling costs of alternative options, that TFTs are not commonly used in smartphones anymore.Affiliate offer

IPS technology (In-Plane Switching) solves the problem that the first generation of LCD displays experience, which adopts the TN (Twisted Nematic) technique: where colour distortion occurs when you view the display from the side - an effect that continues to crop up on cheaper smartphones and tablets.

The PLS (Plane to Line Switching) standard uses an acronym that is very similar to that of IPS, and is it any wonder that its basic operation is also similar in nature? The technology, developed by Samsung Display, has the same characteristics as IPS displays - good colour reproduction and viewing angles, but a lower contrast level compared to OLED and LCD/VA displays.

According to Samsung Display, PLS panels have a lower production cost, higher brightness rates, and even superior viewing angles when compared to their rival, LG Display"s IPS panels. Ultimately, whether a PLS or IPS panel is used, it boils down to the choice of the component supplier.

This is a very common question after "LED" TVs were launched, with the short answer simply being LCD. The technology used in a LED display is liquid crystal, the difference being LEDs generating the backlight.

One of the highlights from TV makers at the CES 2021 tradeshow, mini-LED technology seemed far removed from mobile devices until Apple announced the 2021 iPad Pro. As the name implies, the technique is based on the miniaturization of the LEDs that form the backlight of the screen — which still uses an LCD panel.

Despite the improvement in terms of contrast (and potentially brightness) over traditional LCD/LED displays, LCD/mini-LEDs still divide the screen into brightness zones — over 2,500 in the case of the iPad and 2021 "QNED" TVs from LG — compared to dozens or hundreds of zones in previous-generation FALD (full-array local dimming) displays, on which the LEDs are behind the LCD panel instead of the edges.

However, for even greater contrast control, done individually at each point on the screen, it is necessary to go to panels equipped with microLED technologies – still cost-prohibitive in 2021 – or OLED, which until recently were manufactured on a large scale only in sizes for smartphones or televisions.Affiliate offer

AMOLED stands for Active Matrix Organic Light-Emitting Diode. While this may sound complicated it actually isn"t. We already encountered the active matrix in TFT LCD technology, and OLED is simply a term for another thin-film display technology.

OLED is an organic material that, as the name implies, emits light when a current is passed through it. As opposed to LCD panels, which are back-lit, OLED displays are "always off" unless the individual pixels are electrified.

This means that OLED displays have much purer blacks and consume less energy when black or darker colours are displayed on-screen. However, lighter-coloured themes on AMOLED screens use considerably more power than an LCD using the same theme. OLED screens are also more expensive to produce than LCDs.

Because the black pixels are "off" in an OLED display, the contrast ratios are also higher compared to LCD screens. AMOLED displays have a very fast refresh rate too, but on the downside are not quite as visible in direct sunlight as backlit LCDs. Screen burn-in and diode degradation (because they are organic) are other factors to consider.Affiliate offer

OLED stands for Organic Light Emitting Diode. An OLED display is comprised of thin sheets of electroluminescent material, the main benefit of which is they produce their own light, and so don"t require a backlight, cutting down on energy requirements. OLED displays are more commonly referred to as AMOLED displays when used on smartphones or TVs.

As we"ve already covered, the AM part of AMOLED stands for Active Matrix, which is different from a Passive Matrix OLED (P-OLED), though these are less common in smartphones.

Super AMOLED is the name given by Samsung to its displays that used to only be found in high-end models but have now trickled down to more modestly specced devices. Like IPS LCDs, Super AMOLED improves upon the basic AMOLED premise by integrating the touch response layer into the display itself, rather than as an extra layer on top.

As a result, Super AMOLED displays handle sunlight better than AMOLED displays and also require less power. As the name implies, Super AMOLED is simply a better version of AMOLED. It"s not all just marketing bluster either: Samsung"s displays are regularly reviewed as some of the best around.

The latest evolution of the technology has been christened "Dynamic AMOLED". Samsung didn"t go into detail about what the term means, but highlighted that panels with such identification include HDR10+ certification that supports a wider range of contrast and colours, as well as blue light reduction for improved visual comfort.

In the same vein, the term "Fluid AMOLED" used by OnePlus on its most advanced devices basically highlights the high refresh rates employed, which results in more fluid animations on the screen.Affiliate offer

The technology debuted with the obscure Royole FlexPai, equipped with an OLED panel supplied by China"s BOE, and was then used in the Huawei Mate X (pictured above) and the Motorola Razr (2019), where both also sport BOE"s panel - and the Galaxy Flip and Fold lines, using the component supplied by Samsung Display.Affiliate offer

Resolution describes the number of individual pixels (or points) displayed on the screen and is usually presented for phones by the number of horizontal pixels — vertical when referring to TVs and monitors. More pixels on the same display allow for more detailed images and clearer text.

To make it easier to compare different models, brands usually adopt the same naming scheme made popular by the TV market with terms like HD, FullHD and UltraHD. But with phones adopting a wide range of different screen proportions, just knowing that is not enough to know the total pixels displayed on the screen.Common phone resolutions

But resolution in itself is not a good measure for image clarity, for that we need to consider the display size, resulting in the pixel density by area measured by DPI/PPI (dots/points per inch).Affiliate offer

Speaking of pixel density, this was one of Apple"s highlights back in 2010 during the launch of the iPhone 4. The company christened the LCD screen (LED, TFT, and IPS) used in the smartphone as "Retina Display", thanks to the high resolution of the panel used (960 by 640 pixels back then) in its 3.5-inch display.

The name coined by Apple"s marketing department is applied to screens which, according to the company, the human eye is unable to discern the individual pixels from a normal viewing distance. In the case of iPhones, the term was applied to displays with a pixel density that is greater than 300 ppi (dots per inch).

Since then, other manufacturers have followed suit, adopting panels with increasingly higher resolutions. While the iPhone 12 mini offers 476 dpi, models like Sony Xperia 1 boast a whopping 643 dpi.

With the iPhone 11 Pro, another term was introduced to the equation: "Super Retina XDR". Still using an OLED panel (that is supplied by Samsung Display or LG Display), the smartphone brings even higher specs in terms of contrast - with a 2,000,000:1 ratio and brightness level of 1,200 nits, which have been specially optimized for displaying content in HDR format.

As a kind of consolation prize for iPhone XR and iPhone 11 buyers, who continued relying on LCD panels, Apple classified the display used in the smartphones with a new term, "Liquid Retina". This was later applied also to the iPad Pro and iPad Air models, with the name defining screens that boast a high range and colour accuracy, at least based on the company"s standards.

Nit, or candela per square meter in the international system (cd/m²), is a unit of measurement of luminance, i.e. the intensity of light emitted. In the case of smartphone screens and monitors in general, such a value defines just how bright the display is - the higher the value, the more intense the light emitted by the screen.

The result is smoother animations on the phone, both during regular use and in games, compared to screens that have a 60 Hz refresh rate which remains the standard rate in the market when it comes to displays.

Originally touted to be a "gimmick" in 2017, with the launch of the Razer Phone, the feature gained more and more momentum in due time, even with a corresponding decrease in battery life. In order to make the most of this feature, manufacturers began to adopt screens with variable refresh rates, which can be adjusted according to the content displayed - which is 24 fps in most movies, 30 or 60 fps in home video recordings, and so forth.

The same unit of measurement is used for the sampling rate. Although similar, the value here represents the number of times per second the screen is able to register touches. The higher the sample rate, the faster the smartphone registers such touches, which results in a faster response time.

To further muddy the alphabet soup that we"ve come across, you will also run into other less common terms that are often highlighted in promotional materials for smartphones.

TFT(Thin Film Transistor) - a type of LCD display that adopts a thin semiconductor layer deposited on the panel, which allows for active control of the colour intensity in each pixel, featuring a similar concept as that of active-matrix (AM) used in AMOLED displays. It is used in TN, IPS/PLS, VA/PVA/MVA panels, etc.

LTPS(Low Temperature PolySilicon) - a variation of the TFT that offers higher resolutions and lower power consumption compared to traditional TFT screens, based on a-Si (amorphous silicon) technology.

IGZO(Indium Gallium Zinc Oxide) - a semiconductor material used in TFT films, which also allows higher resolutions and lower power consumption, and sees action in different types of LCD screens (TN, IPS, VA) and OLED displays

LTPO(Low Temperature Polycrystaline Oxide) - a technology developed by Apple that can be used in both OLED and LCD displays, as it combines LTPS and IGZO techniques. The result? Lower power consumption. It has been used in the Apple Watch 4 and the Galaxy S21 Ultra.

LTPO allows the display to adjust its refresh rate, adapting dynamically to the content shown. Scrolling pages can trigger the fastest mode for a fluid viewing, while displaying a static image allows the phone to use a lower refresh rate, saving the battery.

Among televisions, the long-standing featured technology has always been miniLED - which consists of increasing the number of lighting zones in the backlight while still using an LCD panel. There are whispers going around that smartphones and smartwatches will be looking at incorporating microLED technology in their devices soon, with it being radically different from LCD/LED displays as it sports similar image characteristics to that of OLEDs.

A microLED display has one light-emitting diode for each subpixel of the screen - usually a set of red, green, and blue diodes for each dot. Chances are it will use a kind of inorganic material such as gallium nitride (GaN).

By adopting a self-emitting light technology, microLED displays do not require the use of a backlight, with each pixel being "turned off" individually. The result is impressive: your eyes see the same level of contrast as OLED displays, without suffering from the risk of image retention or burn-in of organic diodes.

On the other hand, the use of multiple diodes for each pixel poses a challenge in terms of component miniaturization. For example, a Full HD resolution has just over two million pixels (1,920 x 1,080 dots), which requires 6 million microscopic LEDs using a traditional RGB (red, green, and blue) structure.

This is one of the reasons that explain the adoption of such technology to date remains rather limited in scope. You will see them mainly in large screens of 75 to 150 inches only, which enable 4K resolution (3,840 x 2,160 resolution, which is close to 8.3 million pixels or 24.8 million RGB subpixels). This is a huge number of pixels to look at!

Another thing to be wary of is the price - at 170 million Korean won (about US$150,330 after conversion), that is certainly a lot of money to cough up for a 110-inch display.

Each technology has its own advantages and disadvantages but in recent years, OLED screens have gained prominence, especially with the adoption of the component in high-end flagship smartphones. It gained an even greater degree of popularity after the launch of the iPhone X, which cemented the position of OLED panels in the premium segment.

As previously stated, OLED/AMOLED screens have the advantage of a varied contrast level, resulting from individual brightness control for the pixels. Another result of this is the more realistic reproduction of black, as well as low power consumption when the screen shows off dark images - which has also helped to popularize dark modes on smartphones.

In addition, the organic diodes that give OLED screens their name can lose their ability to change their properties over time, and this happens when the same image is displayed for a long period of time. This problem is known as "burn-in", tends to manifest itself when higher brightness settings are applied for long periods of time.

While that is a very real possibility, it is not something that affects most users, who often confuse burn-in with a similar problem - image retention, which is temporary and usually resolves itself after a few minutes.

In the case of LCD displays, the main advantage lies in the low manufacturing cost, with dozens of players in the market offering competitive pricing and a high production volume. Some brands have taken advantage of this feature to prioritize certain features - such as a higher refresh rate - instead of adopting an OLED panel, such as the Xiaomi Mi 10T.

use smartphone lcd as tft display factory

This rise of small, powerful components has also led to significant developments in display technology. The most recent of which, AMOLED, is now the main competitor for the most common display used in quality portable electronics – the TFT–LCD IPS (In-Plane Switching) display. As more factories in the Far East begin to produce AMOLED technology, it seems likely we will enter a battle of TFT IPS versus AMOLED, or LCD vs LED. Where a large percentage of a product’s cost is the display technology it uses, which provides best value for money when you’re designing a new product?

TFT IPSdisplays improved on previous TFT LCD technology, developed to overcome limitations and improve contrast, viewing angles, sunlight readability and response times. Viewing angles were originally very limited – so in-plane switching panels were introduced to improve them.

Modern TFT screens can have custom backlights turned up to whatever brightness that their power limit allows, which means they have no maximum brightness limitation. TFT IPS panels also have the option for OCA bonding, which uses a special adhesive to bond a touchscreen or glass coverlens to the TFT. This improves sunlight readability by preventing light from bouncing around between the layers of the display, and also improves durability without adding excess bulk; some TFT IPS displays now only measure around 2 mm thick.

AMOLED technology is an upgrade to older OLED technology. It uses organic compounds that emit light when exposed to electricity. This means no backlight, which in turn means less power consumption and a reduction in size. AMOLED screens tend to be thinner than TFT equivalents, often produced to be as thin as 1 mm. AMOLED technology also offers greater viewing angles thanks to deeper blacks. Colours tend to be greater, but visibility in daylight is lower than IPS displays.

As manufacturers increasingly focus on smaller devices, such as portable smartphones and wearable technology, the thinness and high colour resolution of AMOLED screens have grown desirable. However, producing AMOLED displays is far more costly as fewer factories offer the technology at a consistent quality and minimum order quantities are high; what capacity there is is often taken up the mobile phone market Full HD TFT IPS displays have the advantage of being offered in industry standard sizes and at a far lower cost, as well as offering superior sunlight visibility.

The competition between displays has benefitted both technologies as it has resulted in improvements in both. For example, Super AMOLED, a marketing brand by Samsung, involves the integration of a touchscreen layer inside the screen, rather than overlaid on it. The backlight in TFT technology means they can never truly replicate the deep blacks in AMOLED, but improvements have been made in resolution to the point where manufacturers like Apple have been happy to use LCD screens in their smartphones, even as they compete with Samsung’s Super AMOLED.

Aside from smartphones, many technologies utilise displays to offer direct interaction with customers. To decide whether TFT LCD will survive the rise of AMOLED technology, we must first recap the advantages of LCD. The backlit quality means that whites are bright and contrast is good, but this will wear down a battery faster than AMOLED. Additionally, cost is a significant factor for LCD screens. They are cheaper, more freely available and are offered in industry standard sizes so can be ordered for new products without difficulty.

It seems hard to deny that AMOLED will someday become the standard for mobile phones, which demand great colour performance and are reliant on battery life. Where size is an issue, AMOLED will also grow to dominance thanks to its superior thinness. But for all other technologies, particularly in industrial applications, TFT-LCD offers bright, affordable display technology that is continually improving as the challenge from AMOLED rises.

use smartphone lcd as tft display factory

TFT stands for thin-film transistor and is used with LCD to improve image quality over older digital display technologies. Each pixel on a TFT LCD has its own transistor on the glass itself, which offers greater control over the images and colors that it renders.

TFT is also an abbreviation for other technical terms including time from transmission, text fix test, Trinitron flat tube, and trivial file transfer protocol.

Since the transistors in a TFT LCD screen are so small, the technology offers the added benefit of requiring less power. However, while TFT LCDs can deliver sharp images, they also tend to offer relatively poor viewing angles. The result is that TFT LCDs look best when viewed head-on, but viewing images from the side is often difficult.

TFT LCDs are found on low-end smartphones as well as basic cell phones. The technology is also used on TVs, handheld video game systems, computer monitors, and GPS navigation systems.

All the pixels on a TFT screen are configured in a row-and-column format, and each pixel is attached to an amorphous silicon transistor that rests directly on the glass panel. This allows each pixel to be given a charge and for the charge to be kept even when the screen is refreshed to produce a new image.

With this type of setup, the state of a particular pixel is being actively maintained even while other pixels are being used. This is why TFT LCDs are considered active matrix displays (as opposed to a passive matrix displays).

Lots of smartphone manufacturers use IPS-LCD (Super LCD), which provides wider viewing angles and richer colors, but newer phones feature displays that utilize OLED or Super-AMOLED technology. For example, Samsung"s flagship smartphones boast OLED panels, while most of Apple"s iPhones and iPads come equipped with an IPS-LCD. Super LCD and Super-AMOLED have their own pros and cons, but they both far exceed the capabilities of TFT LCD technology.

use smartphone lcd as tft display factory

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use smartphone lcd as tft display factory

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use smartphone lcd as tft display factory

Liquid crystal refers to the intermediate status of a substance between solid (crystal) and liquid. When crystals with a high level of order in molecular sequence are melted, they generally turn liquid, which has fluidity but no such order at all. However, thin bar-shaped organic molecules, when they are melted, keep their order in a molecular direction although they lose it in molecular positions. In the state in which molecules are in a uniform direction, they also have refractive indices, dielectric constants and other physical characteristics similar to those of crystals, depending on their direction, even though they are liquid. This is why they are called liquid crystal. The diagram below shows the structure of 5CB (4-pentyl-4’-Cyanobiphenyl) as an example of liquid crystal molecules.

A liquid crystal display (LCD) has liquid crystal material sandwiched between two sheets of glass. Without any voltage applied between transparent electrodes, liquid crystal molecules are aligned in parallel with the glass surface. When voltage is applied, they change their direction and they turn vertical to the glass surface. They vary in optical characteristics, depending on their orientation. Therefore, the quantity of light transmission can be controlled by combining the motion of liquid crystal molecules and the direction of polarization of two polarizing plates attached to the both outer sides of the glass sheets. LCDs utilize these characteristics to display images.

An LCD consists of many pixels. A pixel consists of three sub-pixels (Red/Green/Blue, RGB). In the case of Full-HD resolution, which is widely used for smartphones, there are more than six million (1,080 x 1,920 x 3 = 6,220,800) sub-pixels. To activate these millions of sub-pixels a TFT is required in each sub-pixel. TFT is an abbreviation for "Thin Film Transistor". A TFT is a kind of semiconductor device. It serves as a control valve to provide an appropriate voltage onto liquid crystals for individual sub-pixels. A TFT LCD has a liquid crystal layer between a glass substrate formed with TFTs and transparent pixel electrodes and another glass substrate with a color filter (RGB) and transparent counter electrodes. In addition, polarizers are placed on the outer side of each glass substrate and a backlight source on the back side. A change in voltage applied to liquid crystals changes the transmittance of the panel including the two polarizing plates, and thus changes the quantity of light that passes from the backlight to the front surface of the display. This principle allows the TFT LCD to produce full-color images.

use smartphone lcd as tft display factory

TFT-LCD was invented in 1960 and successfully commercialized as a notebook computer panel in 1991 after continuous improvement, thus entering the TFT-LCD generation.

Simply put, the basic structure of the TFT-LCD panel is a layer of liquid crystal sandwiched between two glass substrates. The front TFT display panel is coated with a color filter, and the back TFT display panel is coated with a thin film transistor (TFT). When a voltage is applied to the transistor, the liquid crystal turns and light passes through the liquid crystal to create a pixel on the front panel. The backlight module is responsible for providing the light source after the TFT-Array panel. Color filters give each pigment a specific color. The combination of each different color pixel gives you an image of the front of the panel.

The TFT panel is composed of millions of TFT devices and ITO (In TI Oxide, a transparent conductive metal) regions arranged like a matrix, and the so-called Array refers to the region of millions of TFT devices arranged neatly, which is the panel display area. The figure below shows the structure of a TFT pixel.

No matter how the design of TFT display board changes or how the manufacturing process is simplified, its structure must have a TFT device and control liquid crystal region (if the light source is penetration-type LCD, the control liquid crystal region is ITO; but for reflective LCD, the metal with high reflection rate is used, such as Al).

The TFT device is a switch, whose function is to control the number of electrons flowing into the ITO region. When the number of electrons flowing into the ITO region reaches the desired value, the TFT device is turned off. At this time, the entire electrons are kept in the ITO region.

The figure above shows the time changes specified at each pixel point. G1 is continuously selected to be turned on by the driver IC from T1 to TN so that the source-driven IC charges TFT pixels on G1 in the order of D1, D2, and Dn. When TN +1, gATE-driven IC is selected G2 again, and source-driven IC is selected sequentially from D1.

The more vertical the Angle at which the LIQUID crystal stands, the more light will not be guided by the LIQUID crystal. Different liquid crystal standing angles will direct different amounts of light. From the above examples, the larger the angle at which the liquid crystal stands, the weaker the light that can be penetrated. (The direction of the upper and lower polarizer will determine the intensity of penetration, so as long as you understand the Angle of the liquid crystal standing will guide the intensity of light).

Undirected light is absorbed by the upper polarizer. Natural light is polarized in any direction. The function of the polarizer is to filter out most of the light oscillating in different directions and only allow light in a specific direction to pass through.

Many people don’t understand the differences between generations of TFT-LCD plants, but the principle is quite simple. The main difference between generations of plants is in the size of glass substrates, which are products cut from large glass substrates. Newer plants have larger glass substrates that can be cut to increase productivity and reduce costs, or to produce larger panels (such as TFT display LCD TV panels).

The TFT-LCD industry first emerged in Japan in the 1990s, when a process was designed and built in the country. The first-generation glass substrate is about 30 X 40 cm in size, about the size of a full-size magazine, and can be made into a 15-inch panel. By the time Acer Technology (which was later merged with Unioptronics to become AU Optronics) entered the industry in 1996, the technology had advanced to A 3.5 generation plant (G3.5) with glass substrate size of about 60 X 72 cm.Au Optronics has evolved to a sixth-generation factory (G6) process where the G6 glass substrate measures 150 X 185 cm, the size of a double bed. One G6 glass substrate can cut 30 15-inch panels, compared with the G3.5 which can cut 4 panels and G1 which can only cut one 15-inch panel, the production capacity of the sixth generation factory is enlarged, and the relative cost is reduced. In addition, the large size of the G6 glass substrate can be cut into large-sized panels, which can produce eight 32-inch LCD TV panels, increasing the diversity of panel applications. Therefore, the global TFT LCD manufacturers are all invested in the new generation of plant manufacturing technology.

The TRANSISTor-LCD is an acronym for thin-film TFT Display. Simply put, TFT-LCD panels can be seen as two glass substrates sandwiched between a layer of liquid crystal. The upper glass substrate is connected to a Color Filter, while the lower glass has transistors embedded in it. When the electric field changes through the transistor, the liquid crystal molecules deflect, so as to change the polarization of the light, and the polarizing film is used to determine the light and shade state of the Pixel. In addition, the upper glass is fitted to the color filter, so that each Pixel contains three colors of red, blue and green, which make up the image on the panel.

– The Array process in the front segment is similar to the semiconductor process, except that thin-film transistors are made on glass rather than silicon wafers.

– The middle Cell is based on the glass substrate of the front segment Array, which is combined with the glass substrate of the color filter, and liquid crystal (LC) is injected between the two glass substrates.

-The rear module assembly process is the production operation of assembling the glass after the Cell process with other components such as backlight plate, circuit, frame, etc.

The luminescence principle is tied to the vapor electroplating organic film between the transparent anode and the metal cathode. The electron and electric hole are injected, and the energy is converted into visible light by the composite between the organic film. And can match different organic materials, emit different colors of light, to achieve the requirements of the full-color display.

The organic light display can be divided into Passive Matrix (PMOLED) and Active Matrix (AMOLED) according to the driving mode. The so-called active driven OLED(AMOLED) can be visualized in the Thin Film Transistor (TFT) as a capacitor that stores signals to provide the ability to visualize the light in a grayscale.

Although the production cost and technical barriers of passive OLED are low, it is limited by the driving mode and the resolution cannot be improved. Therefore, the application product size is limited to about 5″, and the product will be limited to the market of low resolution and small size. For high precision and large picture, the active drive is mainly used. The so-called active drive is capacitive to store the signal, so when the scanning line is swept, the pixel can still maintain its original brightness. In the case of passive drive, only the pixels selected by the scan line are lit. Therefore, in an active-drive mode, OLED does not need to be driven to very high brightness, thus achieving better life performance and high resolution.OLED combined with TFT technology can realize active driving OLED, which can meet the current display market for the smoothness of screen playback, as well as higher and higher resolution requirements, fully display the above superior characteristics of OLED.

The technology to grow The TFT on the glass substrate can be amorphous Silicon (A-SI) manufacturing process and Low-Temperature Poly-Silicon (LTPS). The biggest difference between LTPS TFT and A-SI TFT is the difference between its electrical properties and the complicated manufacturing process. LTPS TFT has a higher carrier mobility rate, which means that TFT can provide more current, but its process is complicated.A-si TFT, on the other hand, although a-Si’s carrier movement rate is not as good as LTPS’s, it has a better competitive advantage in cost due to its simple and mature process.Au Optronics is the only company in the world that has successfully combined OLED with LTPS and A-SI TFT at the same time, making it a leader in active OLED technology.

Polysilicon is a silicon-based material about 0.1 to several um in size, composed of many silicon particles. In the semiconductor manufacturing industry, polysilicon should normally be treated by Low-Pressure Chemical Vapor Deposition. If the annealing process is higher than 900C, this method is known as SPC. Solid Phase Deposition. However, this method does not work in the flat display industry because the maximum temperature of the glass is only 650C. Therefore, LTPS technology is specifically applied to the manufacture of flat displays.

Let me suppose that it belongs to the SPC method. However, compared with traditional SPC, this method can produce polysilicon at low temperatures (about 500~600 C). This is because the thin layer of metal is coated before the formation of crystallization, and the metal composition plays an active role in reducing crystallization.

This method is currently the most widely used. The Excimer laser is used for heating and melting A-SI. It contains low amounts of hydrogen and recrystallizes to Poly-film.

The LTPS membrane is much more complex than a-SI, yet the LTPS TFT is 100 times more mobile than A-SI TFT. And CMOS program can be carried out directly on a glass substrate. Here are some of the features that p-SI has over A-SI:

2. Vehicle for OLED: High mobility means that the OLED Device can provide a large driving current, so it is more suitable for an active OLED display substrate.

3. Compact module: As part of the drive circuit can be made on the glass substrate, the circuit on the PCB is relatively simple, thus saving the PCB area.

LCD screens are backlit to project images through color filters before they are reflected in our eye Windows. This mode of carrying backlit LCD screens, known as “penetrating” LCD screens, consumes most of the power through backlit devices. The brighter the backlight, the brighter it will appear in front of the screen, but the more power it will consume.

The “reflective” architecture USES an external light source to display the image via a reflector, which saves electricity but is harder to see in the absence of an external light source.

“Half penetration and half reflection” is the compromise between the two. The device USES a half mirror instead of the reflector, which can not only pass through the backlight but also use the reflection from the external light source to achieve the effect of saving electricity, increasing brightness, and reducing weight.

Different from the traditional manufacturing process, COG technology directly assumes the drive IC on the glass substrate. The advantages of this technology include:

ODF process is an epoch-making manufacturing method, which is time-consuming, low yield, and difficult to achieve in the past. Such as the production of large panels of TV products, in response to the rapid response of small Gap panels, or advanced high-quality MVA panels, using ODF process technology, the problem can be readily solved.

Generally speaking, in the ODF process, the use efficiency of a LIQUID crystal is more than 95%, but compared with 60% of the traditional process, it can fully save more than 35% of the cost of liquid crystal materials. It can also save water, electricity, gas, and lotion when cleaning sealant and related panels.

The manufacturing process saved is originally the most time-consuming and time-consuming process in the traditional manufacturing process. Moreover, with the trend of large-scale panels, or high-quality panels of small Cell Gap, the time will be longer. Traditionally, Cell processes take at least three days to complete, but ODF processes take less than one day.

use smartphone lcd as tft display factory

AMOLED and TFT are two types of display technology used in smartphones. AMOLED (active-matrix organic light-emitting diode) displays are made up of tiny organic light-emitting diodes, while TFT (Thin-Film Transistor) displays use inorganic thin-film transistors.

AMOLEDs are made from organic materials that emit light when an electric current is passed through them, while TFTs use a matrix of tiny transistors t