led v lcd screen factory
In the world of digital signage, there are two prominent display technologies: LCD and LED. There’s also a considerable amount of misconception about these technologies and how they relate to each other or work together. The blame for much of this confusion can be attributed to the advent of LCD TVs with LED-backlighting technology, so let’s clear that difference up before we move on.
With any digital display, you must have a well working light source so that you can see the picture brightly. Until very recently, TVs have always been backlit—that is, illuminated from behind the display monitor. For a long period of time after television sets were invented, this was done by firing electrons through a “gun” to the screen (tube and projector TVs). In the early 2000s, LCD TVs were backlit by fluorescent bulbs. More recently, however, TV manufacturers began using LED technology as the light source for flat-screen LCD TVs, as this method provided more versatility and uniform picture lighting, therein lies some of the confusion.
As picture displays, there are many differences between LED display features and LCDs. Given advances in LED display technology—and drastically lower cost—both display types can be viable options for a variety of interior spaces. And of course, each has benefits, and each has limitations. To determine the best display for a digital signage project, it’s critical to understand exactly how each display type will perform and why one is better than the other in a given situation. It’s important to compare, not only cost, but also factors such as brightness, durability, size, resolution, vibrancy, and many more features that are on the market.
LED stands for light-emitting diode. By definition, LEDs provide their own light. Once reserved for large-scale, exterior digital displays, direct-view LED signage has emerged as a greatly improved, widely applicable medium, now suitable for virtually all display installations, both indoor or outdoor. In the digital signage industry, direct-view LED displays have now become the norm and work well together.
LCD stands for liquid crystal display. This type of display uses light-modulating properties of liquid crystals. As referenced above, liquid crystals don’t produce light directly; instead, they use a backlight to produce images on the screen. LCDs are used most often in interior applications, where users are in proximity to the screen. With this display technology, ambient light is usually limited and controlled.
Typically, LED displays have a higher up-front cost than LCDs; however, unlike LCDs, LED displays are rugged and durable, even in the most inhospitable environments. Additionally, they can be upgraded and retrofitted relatively easily. For total cost of ownership and longevity, the better option is the LED.
Brightness is typically measured in NITs. One NIT is equivalent to one candela per square meter. The brightness for LED displays ranges from hundreds to thousands of NITs. LCDs have a much lower brightness range feature. LED displays are able to compete in well-lit areas, both inside and outside. In contrast, competing light will severely impact an LCD; many times, this renders the picture unviewable.
While LED and LCD displays can both render most types of content, there are some drawbacks to LCDs. They can sometimes hold the “memory” of an image, and leave behind a residual imprint referred to as “image persistence.” It’s caused when a still image remains on the screen for too long. The colors become “stuck” in place. When the display tries to shift to another color, the crystals don’t want to budge. The result is a color that is slightly skewed from the intended one. LED displays do not encounter this issue.
Video walls are one of the most popular ways to use digital displays in interior spaces. From entertainment venues to other various retail spaces on the market, video walls have wide appeal. This makes the setup more complex than single screens, so it’s essential to have the right screens. LEDs are typically the preferred display for video walls. They are seamless, tiling together with no bezels. In a well-installed application, video walls have excellent uniformity and the widest viewing angles. LCDs can be tiled, but their bezels cause gaps and visual barriers. While there are LCDs with narrow bezels, small seams are still visible, unfortunately.
An LED display can be any size. There are no inherent limitations. They can also be curved, concave, or convex. They can even wrap completely around a pillar for a 360-degree effect. LCDs are typically only available in the standard sizing set by the manufacturer.
SNA Displays is a global manufacturing leader in LED video displays. We offer fully customizable LED products, thereby providing you with the most impact on your messaging. To learn more about how LED signage can power your digital display project, view our portfolio.
One of the most common questions we’re asked when assisting businesses establish their digital signage systems is whether an LED or an LCD display is best for their business. The answer is always contextual to the clients’ needs. It starts by clarifying what the difference between the two actually is.
When we’re talking aboutconsumer products such as computer monitors and televisions the first thing to know is that an LED screenis an LCD screen, but an LCD screen is not always an LED screen. An LED monitor or television is just a specific type of LCD screen, which uses a liquid crystal display (LCD) panel to control where light is displayed on your screen.
For the display to be considered an LED screen, it means it is utilising ‘Light Emitting Diodes’ to generate the light behind the liquid crystals to form an image. A non-LED LCD screen has backlights (called fluorescent lamps) behind the screen that emit white light which cannot pass through the liquid crystals until an electric current is applied to the liquid crystals which then straighten out and allow light to pass through.
This is where it can get easy to divert away from giving clear advice on whether as LED or LCD display is best for your business, because consumer displays differ from commercial displays. We are not trying to give the reader direction on which monitor is best for their gaming set-up, but which screen type is ideal for communicating your business’ messages.
Commercial LED displays are typically referred to as Direct View LED. This is because they use LEDs as the individual pixels that make up the image itself. Using a surface array of LEDs removes any need for a liquid crystal display panel, which carries noticeable benefits for particular uses.
While LCD flat panels are available in resolutions of 1080P and 4K UHD, Direct View LED displays are measured by pixel pitch. Pixel pitch is the distance from the centre of one pixel cluster to the centre of the next pixel cluster in an LED screen. The smaller the pitch, the closer viewers can get to the display before they see the pixels themselves. Outdoor configurations may have a pitch of 10mm to 40mm, as they are viewed at longer distances.
For use indoors, where viewers would be closer to the display, a pitch of 10mm or less would be required, some have even sub-1mm pixel pitch. When considering Direct View LED displays, it is important to know the minimum viewing distance required. Multiplying the pixel pitch by 1,000 gives you a good rule of thumb for the minimum viewing distance.
Direct view LED displays can either use discrete oval LEDs which are basically one single self-contained diode, or Surface Mounted Device (SMD) LEDs. SMD LEDs contain 3 individual light-emitting diodes bunched together. Either way, it’s the light-emitting diodes that create the images you see on screen. This is explained in the image below, courtesy of LG Electronics
Commercial LCD screens are more closely related to their consumer counterparts like TVs but there are still differences to be aware of. It is not advised to simply purchase an LCD TV from your local electronics retailer and install it in a public setting and expect it to function as desired.
Both have been designed to be used differently. Commercial display manufacturers understand that their displays are going to be exposed to far different conditions than a living room television will be. The componentry in a commercial display is optimised to allow for the display to be on 24 hours a day, all year around. They take into account diverse environments such as hot kitchens, high foot traffic, and bad weather,ensuring the product won’t fail in such exposures. The addition of more durable and resistant technology means commercial LCD displays will typically be priced higher than their consumer cousins.
Brightness: When deployed in areas with strong ambient lighting, even the best LCDs can appear washed out and difficult to view, especially when from an angle. Direct view LEDs for outdoor applications can reach 9,000 nits, making them a brighter and better choice for most outdoor applications.
Contrast: Direct View LEDs can turn off pixels that aren’t being used which allows for a higher contrast and therefore a richer image in varied lighting conditions.
Size and shape: Direct view LED-based walls can be flat, curved, wrapped around pillars and more. With no size limit or set aspect ratio they can be used more flexibly than LCDs. Plus, panels have no bezels which means you can piece together Direct view LEDs to create large and uniquely shaped displays with no visible interruptions between units.
Lifespan and servicing: Most direct view LEDs are rated to last 10 years, compared to a typical 5 years for LCDs. Further, they can be easily replaced on-site, reducing maintenance costs.
Tougher: If you’re using an LCD for any outdoor application or one where the unit has to be protected from extreme temperatures or humidity, you’re going to need to include an enclosure and have an understanding of how to properly seal and vent the unit. Outdoor Direct view LEDs, on the other hand, are purpose-built to withstand harsh environments.
Price: The higher upfront cost of Direct LEDs could be the biggest sticking point when it comes to pitching a video wall. While prices have been steadily dropping, Direct view LEDs are still more expensive than LCD alternatives. However, make sure you consider the lifetime cost of the solution and other benefits mentioned above before you discount direct view LEDs.
Functionality: LCD screens can offer a wider range of functionality when it comes to set-up, display settings, and day-to-day control. There is also the addition of touch screen options for LCD displays which are a fairly sought-after feature these days.
Resolution: Whilst the fine pixel pitches available in direct view LEDs today make for impressively resolute images, LCD screens still boast are more uninterrupted image when viewed up close, particularly with the modern 4k displays. This makes them a better option for smaller retail stores, quick service restaurants or office meeting rooms.
Screen brightness is impressive in a variety of locations and from any viewing angle, resolution is extremely clear from a viewing distance of 5ft and above.
As earlier stated, intended use for the display will determine which format you invest in. In outdoor environments or areas with high ambient lighting, brightness is the key concern. For indoor environments, the key concern is image quality and contrast. It’s also imperative to consider the usage environment and what the screen may be exposed to with regards to weather, temperature, humidity, direct contact and other factors. If you have a good understanding of your requirements for content, application, perception and budget then your first move should be to contact a supplier, like Black Lab Design, and we will be able to assist you with designing, building and installing the perfect digital display solution for your business.
Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.
The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.
Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.
The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.
Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.
In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.
LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.
According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.
The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.
First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.
The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.
Next, a photoresist is applied to the glass on which ITO film is deposited, and a uniform photoresist layer is formed on the ITO glass. After baking for a period of time, the solvent of the photoresist was partially volatilized to increase the adhesion of the photoresist material to the ITO glass.
Ultraviolet light (UV) is used to illuminate the surface of the photoresist through a pre-made electrode pattern mask, which causes the photoresist layer to react. The photoresist is selectively exposed under ultraviolet light by covering the photoresist on the glass coated with the photoresist.
The exposed part of the photoresist is then washed away with the developer, leaving only the unexposed part, and the dissolved photoresist is then washed away with deionized water.
Then etch off the ITO film without photoresist covering with appropriate acid etching solution, and only retain the ITO film under the photoresist. ITO glass is conductive glass (In2O3 and SnO2). The ITO film not covered by photoresist is easy to react with acid, while the ITO film covered by photoresist can be retained to obtain the corresponding wire electrode.
Rinse the basic label of glass with an organic solution and remove the photolithographic tape after reaction to keep the glass clean. This completes the first thin-film conductive crystal process, which generally requires at least five identical processes to form a complex and sophisticated pattern of electrodes on the glass.
This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.
The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.
As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.
As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.
Then, the organic polymer directional material is coated on the surface of the glass, that is, a uniform directional layer is applied to the appropriate position of ITO glass by the method of selective coating. Meanwhile, the directional layer is cured.
Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.
After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.
Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.
Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.
As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process
Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.
A polarizer is an optical plate that allows only light from a certain direction to pass through. It is an optical element that converts natural light into straight polarized light. The mechanism of action is to make the vertical direction light pass through the straight incident light after passing through the vertical polarizer, and the other horizontal direction light is absorbed, or use reflection and scattering and other effects to make its shade.
When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.
The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.
Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission
Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.
The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board
The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.
LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.
However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.
First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.
CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.
With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.
However, no matter CCFL backlight or LED backlight is placed in various ways, the nature of the backlight source cannot be a surface light source, but a linear light source or point light source. Therefore, other components are needed to evenly distribute the light to the whole surface. This task is accomplished by the diffuser plate and diffuser plate.
On the transparent diffuser plate, point-like printing can block part of the light. The LED backlight on the side drives the light from the side of the diffuser plate, and the light reflects and refracts back and forth in the diffuser plate, distributing the light evenly to the whole surface. Point-like printing blocks part of the light, screening the light evenly like a sieve.
At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.
The backlight system also includes a backlight module laminator, located behind the backplane. In the CCFL backlight era, you can often see the long strip laminator like the one above, with each coil responsible for a set of tubes.
However, it is much simpler to use a side white LED as a backlight. The small circuit board on the far left of the figure above is the backlight of the LED.
This is the general structure of the backlight system. Since I have never seen the backlight mode of R.G.B LED, I cannot tell you what the backlight mode is like. I will share it with you when I see it in the future.
Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.
After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.
However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.
Digital panel meters (or DPM) typically uses either an LCD (Liquid Crystal Display) or LED (Light-Emitting Diodes) to display information in an alphanumerical format. What are the differences between LCD’s and LED’s and how do you know which one to pick for your application? Read on to find out!
The Liquid Crystal Display (or LCD) is a form of visual display used in electronic devices in which a layer of a liquid crystal is sandwiched between two transparent electrodes. The application of an electric current to a small area of the layer alters the alignment of its molecules, which affects its reflectivity or its transmission of polarized light. Liquid crystals do not emit light directly. Instead, they use a backlight or reflector to produce images in color or monochrome.
To take it a step further, LCD displays also come in two different variations: Positive LCD and Negative LCD. Essentially, a positive LCD display features dark-colored or black numbers/letters on a light-colored background while a negative LCD display features light-colored numbers/letters on a dark background.
Light-Emitting Diode (or LED) is a semiconductor light source that emits light when current flows through it. Electrons in the semiconductor recombine with electron holes, releasing energy in the form of photons. The color of the light is determined by the energy required for electrons to cross the bandgap of the semiconductor.
While the underlying technology is the main difference between LCD’s and LED’s, there are other features that set these 2 apart from each other and could help to determine which one is right for your application.
Color: DPMs traditionally have a red, green or amber/yellow display. LEDs are also available in blue or white. Tri-color (RGB) LEDs can be used to create any color. The color of a transmissive LCD is determined by the backlight LED. Therefore, color-changing digital displays are more easily implemented with LCD technology. Some high-end DPMs provide a full-color graphic display. These use LCD technology similar to what is used in a color TV.
Brightness: The typical LED display is significantly brighter than an LCD. So viewing in a bright room or in a crowded instrument cluster favors LED. The LED’s higher brightness coupled with higher contrast gives enhance readability over LCDs. However, in direct sunlight, a reflective LCD is more visible.
Viewing Angle: LED displays to have a much wider viewing angle than LCDs. When viewing an LCD display, the image clarity will become diminished when viewing the display off to the side from the center point in either direction.
Temperature: LEDs are semiconductors, so they have a wide temperature range. Other components in the meter will determine its operating temperature limits. The chemical action in the LCD slows down at low temperatures (typically <0°C), so it may require a heater for these situations. Depending on the type of LCD, the maximum temperature of an LCD meter may also be more restricted than an LED meter.
Burn-In Issues: Neither LCD nor LED displays to have burn-in issues. That is, an image is “burned in” to the display if left unchanged for an extended time. Because of this, both types of displays are considered suitable for static images, which are typical with digital panel meters.
Life: Either display type will provide years of continuous operation. However, LCDs can degrade in high humidity due to an imperfect seal between the glass plates.
Both LCD and LED technologies have their own set of advantages and disadvantages. Be sure to consider all of these factors when deciding on the right type of display for your DPM application.
At Weschler Instruments, we carry a wide selection of digital panel meters from an assortment of manufacturers in both LCD and LED displays. We also recognize that every application is different and can sometimes require custom input ranges/scales. Contact us today with your needs and one of our highly qualified salespeople will assist you.
Sometimes the distance between good and great seems like hardly any distance at all — such as liquid crystal displays (LCDs) versus light-emitting diode (LED) displays. Both are suitable for retail window signage, campus wayfinding or large video walls. But LCD and LED have significant differences, and their specific benefits are worth understanding so you can choose the best displays for your business needs.
LCD is the broader category; LED is a subset. In other words, all LED displays are LCDs, but not all LCDs are LED. LCDs are made up of hundreds of thousands — even millions — of individual pixels built from liquid crystals. Each pixel is capable of displaying a color when it receives an electrical charge. Like a mosaic, the displayed image is built from tiny elements that combine to form the overall picture.
But the liquid crystals don’t produce any light of their own, so in order for the image to be illuminated, the liquid crystals need to be backlit. LCDs are illuminated by cold cathode fluorescent lamps (CCFLs), evenly positioned behind the pixels so that, at least in theory, every part of the screen is evenly lit and at consistent brightness.
Up to a point, LED displays are much the same. An LED screen also uses liquid crystals to generate color — or pure black (no color), by not charging a specific pixel. So LED displays have the same need for backlighting. But rather than CCFL, tiny individual lights (light-emitting diodes) illuminate the liquid crystals.
The individual LEDs can be arranged one of two ways: full-array or edge-lit. For edge lighting, the LEDs are arranged around the edges of the back of the screen. Full-array, on the other hand, calls for many LEDs to be lined up evenly across the back of the screen, where they can be arranged into zones (usually called “dimming zones” or “local dimming”).
Is LED just plain better than LCD? Well, for a while, LCD screens represented the cutting edge of digital signage. But now, about the only meaningful advantage of LCD over LED is price point. As LCD is becoming outdated, it tends to be less of an upfront investment. In every other respect, though, LED displays have the advantage.
No matter the arrangement of the backlighting, LED has a greater nit value than LCD, which means it’s brighter (“nit” comes from the Latin “nitere,” meaning “to shine”). The average nit value for LCDs is between 500 and 700 nits, while LEDs are typically between 1,200 and 2,400 nits. With greater brightness comes greater contrast, and all-day visibility on outdoor displays.
Despite the energy output, higher brightness doesn’t necessarily mean a shorter lifespan. In fact, LED displays have an average lifespan of 10 years — double the average five-year lifespan of LCDs. Factoring longevity into the cost of your signage, LED’s longer lifespan can make it cheaper than LCD in the long run.
Even with edge lighting, LED produces more vividly lifelike images than CCFL-backlit LCDs — and with sleeker hardware, thanks to their minimalist design. And while LCD bezels have drastically reduced over time, they’re still greater than zero. LED has no bezels at all.
Full-array backlighting requires a little more depth to the screen, but with discrete dimming zones, LEDs can be illuminated far more precisely — which, in turn, means more accurate and engaging visuals.
LED isn’t the first technology to realize miniaturization is the way forward. Even as screens get bigger, the next big step is made of smaller parts: microLEDs.
Up to 40 times smaller than regular LEDs, microLEDs allow backlighting to be even more precisely targeted, with many times more diodes. This, in turn, delivers a more accurate picture, with greater contrast and highly focused areas of brightness. Samsung’s The Wall is a spectacular example of what microLED is capable of.
Whether you need your digital signage to entertain, inform or simply impress, understanding the differences between LCD and LED will allow you to make a better-informed decision.
With best-in-class picture quality and exceptional durability,Samsung LED displayscan help your business deliver content that engages, informs and entertains.Samsung’s trade-in program makes it easy for businesses to upgrade their video wall with LED technology. Once you’ve chosen your displays, learn how you can configure and tailor their real-time messaging using an integrated CMSin this free guide.
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Plasma screens contain tiny pockets of gas that get excited when voltage is applied to them, turning them into a state of plasma. In that state, the voltage then strikes electrons of mercury, turning them into ultraviolet (UV) light, which isn"t visible to the human eye. The UV light then passes through phosphor cells; each pixel contains red, green, and blue phosphor cells. Thanks to these phosphor cells, the TV can turn the UV light into colors that are visible on the light spectrum. Essentially, plasma TVs don"t require a light, and each pixel is self-emissive, so how one pixel displays itself is independent of the next pixel.
Since each pixel emits its own light, blacks are really deep. When the television wants to display black, it simply emits no light at all for the selected pixels. However, these aren"t perfect blacks because each pixel retains a bit of voltage, leaving a bit of light to pass through. Each pixel emits light in all directions, creating wide viewing angles, so the image remains accurate when viewing from the side.
The pixels aren"t excited continuously, but in short pulses, and some plasma TVs can pulse up to 600 times every second. The naked eye perceives this as flickering, and some people are very sensitive to this. There can also be some advantages to this; since each pixel holds a certain charge, it"s ready to turn on and off as needed, resulting in minimal motion blur. This means that fast-moving content, like in sports or video games, appears smooth.
One of the downsides of plasmas was how they suffered from occasional image retention if they displayed the same image for a long period. So if you watched the news for about an hour, with all of its static displays, then switch channels, you"d still see the outline of the static elements. Eventually, they disappeared, but it could have been particularly annoying. Also, after several years in use, plasmas suffered from permanent burn-in. This happened when the phosphor cells simply stayed stuck in one color and couldn"t display any colors. Unfortunately, there was no way to avoid eventual burn-in, and almost every plasma TV suffered from it.
OLED TVs have similar characteristics to plasmas with their infinite contrast ratio, wide viewing angles, near-instant response time, and to a lesser extent, the risk of permanent burn-in. Since 2012, they"ve replaced plasma as a competitor to LCD TVs, and to learn more about OLEDs and how they differ from LCD TVs, see here.
An LCD screen is composed of two parts: the actual liquid crystal display and a light source at the back of the screen (called backlight). A light diffuser is placed between the backlight and the LCD screen to make the source of light uniform across the screen.
The LCD panel doesn"t emit light by itself, and this is why it needs a backlight; it only acts as a filter to block the light on a per-pixel basis. The backlight is always on, and the pixels in the display rotate to allow light through, creating the colors needed for the image. If the screen wants to display black, the LCD pixels rotate to try to block the light completely. If it wants to display white, it lets all light through. Since the display is only a filter, the blacks will not be as deep as with a plasma screen because an LCD panel will always let a small portion of light through.
There are different types of LCD panels, each with its unique characteristics. Vertical Alignment (VA) panels generally have a high contrast ratio and narrow viewing angles, while In-Plane Switching (IPS) panels have a low contrast ratio with wide viewing angles. You can read about their differences here.
By using a backlight, LCD TVs use much less power than plasmas, which you can read about here. Also, LCD TVs tend to get much brighter than plasmas, making them more suitable for well-lit rooms. There are two main types of backlights used in LCD screens: CCFL and LEDs.
When someone refers to an LCD TV, they usually mean a Cold-Cathode Fluorescent Lamp (CCFL) backlit LCD screen. The first LCD TVs were lit by CCFLs, but they"re extremely rare as of the start of the 2020s. The backlight is a series of light tubes placed behind the screen. These tubes are very similar to fluorescent lamps used in buildings but smaller.
CCFL-backlit LCD TVs were eventually replaced by LED TVs because they cost less, were made thinner, and required less power. Also, LED TVs have more control over their backlight, resulting in vivid colors and better picture quality.
An LED (Light-Emitting Diode) screen is an LCD screen, but instead of having a normal CCFL backlight, it uses LEDs as the source of light behind the screen. Companies label their TVs as LED, even though they"re technically LCD; it can be confusing at times, but if you see an LED TV, you know it has an LCD panel. These TVs are more energy-efficient and a lot smaller than CCFLs, enabling a thinner television screen.
In a full-array LED screen, the LEDs are distributed evenly behind the entire screen. This produces a more uniform backlight and provides more effective use of local dimming, where it can turn off and dim complete zones of LEDs.
With an edge-lit LED screen, the LEDs are placed at the edges of the screen. Depending on the display, it can be all around the screen, on the left and right sides, or at the top and bottom. This allows the screen to be very thin.
However, it can cause some spots on the screen to be brighter than others, like the edges. This problem is called flashlighting or clouding. It can be seen when watching a dark scene in a dark environment. Also, edge-lit screens usually don"t result in good local dimming as they don"t have control over the dimming zones.
Like the full-array method, the LEDs are directly behind the screen. However, there are very few of them, and they can"t be controlled separately to match the luminosity of the picture.
As TV companies attempt to improve their technology, a new type of LED backlighting has emerged: Mini LED. It uses the same traditional LED backlighting behind an LCD panel, except the LED lights are even smaller. This allows for more lights, creating a brighter image and more control over local dimming. Only a handful of Mini LED TVs were produced before 2021, but it now seems that manufacturers are starting to use the technology more often. The Samsung QN90A QLED is an example of a Mini LED TV.
Another technology, Micro LED, is only in its initial phases of development. This doesn"t even have an LCD panel as each LED pixel is self-emissive, similar to OLEDs, but without the burn-in risk. Currently, there aren"t any Micro LED TVs available at the consumer level; Samsung has produced large Micro LED TVs (over 100 inches), and they"re very expensive. However, we may begin to see Micro LED technology in the consumer TV market soon.
Plasma and LCD each present advantages and disadvantages when it comes to picture quality. Plasma TVs generally offer better contrast, wider viewing angles, and improved response times, while LCD TVs get much brighter and have better reflection handling. LCDs also cost less and can be much thinner, which are two of the main reasons why they took over the market share from plasmas in the mid-2000s. Plasma TVs are now extinct, and although OLEDs share many of the same characteristics, LED-backlight LCD TVs are now the norm, and it"s likely your next TV purchase will have an LCD panel.
The customization process requires some time.This is why we offer standard or express deadlines. The customized design of our screens requires an advanced process of high-level engineering so that its development is complete and satisfactory. Below, we detail the subsequent steps generically, the typical manufacturing steps of a LED screen, and what happens once the buyer confirms the beginning of the project for his advertising screen.
An exclusive professional department with more than a decade of experience in advertising LED screen manufacturingwill thoroughly study your needs and technical concepts required to perform a new order.
The manufactured structure is assembled in such a way that there is no visual separation in the whole unit in general.All the inside pieces are placed according to a pattern and perfectly aligned by laser.
Assembling of electronic and LED equipment is programmed to assure that only the parts corresponding an order are used. This is one of the most complex and delicate tasks of the entire process. It is the most important phase of the LED advertising screen’s creating.
LED panels are adjusted to light and chromatic levels to assure that sharpness and color are the same in the entire LED advertising screen.To do this, photoelectric sensors measuring chromatic patterns adjusting and memorizing each LED component are used.
The screen as a whole is activated and exhaustive testing is carried out.Once all the tests prove smooth functioning, the screen undergoes image management and control phase.
During the image control phase, several test videos are reproduced. Thus, chromaticism and its quality level are analyzed. At the end everything is tuned to adjust the whole unit.
In Visual Led we maintain a screen stock in continuous renewal. In case we have the LED screen of your interest in any of our warehouses, it will be possible to streamline the entire delivery process in really short terms. If you have a project with great urgency, we recommend that you consult our sales representatives about screens in stock.
Visual Led’s LED screens are personalized for each client. The standard delivery time is applied by defect on all orders. As there are several phases, these are attended to in strict order of request.
In some cases, it is possible to make a priority order to significantly reduce the delivery time of an order. Priority delivery times are not available for all products and / or screen sizes and represent an extra cost in shipping and order management. Ask Visual Led’s commercial team about the possibility of making a priority order for your LED screen.
Priority orders are manufactured individually and with priority over the standard order manufacturing batches. Manufacturing processes follow the same quality standards as standard orders
When dealing with personalized products, the terms indicated in their manufacture (Standard or Priority) correspond to working days, are approximate and non-contractual terms. The advance or delay in delivery does not serve as a request for compensation or discount of the order placed, nor to take responsibility for customer conditions agreed with third parties.
The customization process requires some time.This is why we offer standard or express deadlines. The customized design of our screens requires an advanced process of high-level engineering so that its development is complete and satisfactory. Below, we detail the subsequent steps generically, the typical manufacturing steps of a LED screen, and what happens once the buyer confirms the beginning of the project for his advertising screen.
An exclusive professional department with more than a decade of experience in advertising LED screen manufacturingwill thoroughly study your needs and technical concepts required to perform a new order.
The manufactured structure is assembled in such a way that there is no visual separation in the whole unit in general.All the inside pieces are placed according to a pattern and perfectly aligned by laser.
Assembling of electronic and LED equipment is programmed to assure that only the parts corresponding an order are used. This is one of the most complex and delicate tasks of the entire process. It is the most important phase of the LED advertising screen’s creating.
LED panels are adjusted to light and chromatic levels to assure that sharpness and color are the same in the entire LED advertising screen.To do this, photoelectric sensors measuring chromatic patterns adjusting and memorizing each LED component are used.
The screen as a whole is activated and exhaustive testing is carried out.Once all the tests prove smooth functioning, the screen undergoes image management and control phase.
During the image control phase, several test videos are reproduced. Thus, chromaticism and its quality level are analyzed. At the end everything is tuned to adjust the whole unit.
In Visual Led we maintain a screen stock in continuous renewal. In case we have the LED screen of your interest in any of our warehouses, it will be possible to streamline the entire delivery process in really short terms. If you have a project with great urgency, we recommend that you consult our sales representatives about screens in stock.
Visual Led’s LED screens are personalized for each client. The standard delivery time is applied by defect on all orders. As there are several phases, these are attended to in strict order of request.
In some cases, it is possible to make a priority order to significantly reduce the delivery time of an order. Priority delivery times are not available for all products and / or screen sizes and represent an extra cost in shipping and order management. Ask Visual Led’s commercial team about the possibility of making a priority order for your LED screen.
Priority orders are manufactured individually and with priority over the standard order manufacturing batches. Manufacturing processes follow the same quality standards as standard orders
When dealing with personalized products, the terms indicated in their manufacture (Standard or Priority) correspond to working days, are approximate and non-contractual terms. The advance or delay in delivery does not serve as a request for compensation or discount of the order placed, nor to take responsibility for customer conditions agreed with third parties.
LED displays have been installed in manufacturing environments for years. Now there is a new, revolutionary standard that will instantly provide all of your plant employees with real-time, critical information, saving time and money – daily!
Display vital machine information, data, statistics, and disseminate that information directly to the people who need to see it the most. The workers on your production floor.
Pull your data from any network connected source. This can be anywhere on your intranet or even anywhere you can reach on the internet – world wide web (www). Allow your Ethernet connected PLC to send data directly to the display. Push or pull data from a centralized data collection PC. Update the display’s data elements from a centralized database. Let your current enterprise structure be your guide.
We will make it easy using XML data packets or SOAP application programming interface. This means no proprietary interfaces, syntax structures, or programming languages to learn. This flexibility also provides for ease of re-deployment if your needs for the display changes. No longer are you tied to proprietary software or servers.
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In market, LCD means passive matrix LCDs which increase TN (Twisted Nematic), STN (Super Twisted Nematic), or FSTN (Film Compensated STN) LCD Displays. It is a kind of earliest and lowest cost display technology.
LCD screens are still found in the market of low cost watches, calculators, clocks, utility meters etc. because of its advantages of low cost, fast response time (speed), wide temperature range, low power consumption, sunlight readable with transflective or reflective polarizers etc. Most of them are monochrome LCD display and belong to passive-matrix LCDs.
TFT LCDs have capacitors and transistors. These are the two elements that play a key part in ensuring that the TFT display monitor functions by using a very small amount of energy without running out of operation.
Normally, we say TFT LCD panels or TFT screens, we mean they are TN (Twisted Nematic) Type TFT displays or TN panels, or TN screen technology. TFT is active-matrix LCDs, it is a kind of LCD technologies.
TFT has wider viewing angles, better contrast ratio than TN displays. TFT display technologies have been widely used for computer monitors, laptops, medical monitors, industrial monitors, ATM, point of sales etc.
Actually, IPS technology is a kind of TFT display with thin film transistors for individual pixels. But IPS displays have superior high contrast, wide viewing angle, color reproduction, image quality etc. IPS screens have been found in high-end applications, like Apple iPhones, iPads, Samsung mobile phones, more expensive LCD monitors etc.
Both TFT LCD displays and IPS LCD displays are active matrix displays, neither of them can produce color, there is a layer of RGB (red, green, blue) color filter in each LCD pixels to make LCD showing colors. If you use a magnifier to see your monitor, you will see RGB color. With switch on/off and different level of brightness RGB, we can get many colors.
Neither of them can’t release color themselves, they have relied on extra light source in order to display. LED backlights are usually be together with them in the display modules as the light sources. Besides, both TFT screens and IPS screens are transmissive, it will need more power or more expensive than passive matrix LCD screens to be seen under sunlight. IPS screens transmittance is lower than TFT screens, more power is needed for IPS LCD display.