how to fix a broken lcd screen made in china
Mandy, ETS is obviously a company that you are connected to and this could easily be taken for spam. I think we can make an exception at this time since you are asking a good market research question that may be useful to many.
Having checked out your video, I personally will not use the aftermarket screen as a replacement for my X. It just doesn"t have what I expect for a $1000 USD phone. I recognize that $300 USD for a replacement is hefty but the aftermarket screen does not appear to have the quality that I would expect for my phone.
Maybe your significant other tossed your phone off the balcony after discovering flirty texts with a certain coworker, or maybe you were just blackout drunk and dropped your phone on the club’s tile washroom floor while taking a shameless mirror selfie. Either way, your mobile’s glass screen likely looks like a drunken spider’s web.
Luckily for you, smartphone repairs in China are both affordable and fast. But before you venture off to your city’s electronics sales and repair market, we encourage you to browse these six helpful tips for repairing your phone screen:
As with damage to just about any electronic product, knowing the extent of the destruction will go a long way towards ensuring your trusty repairman doesn’t try and pull a fast one by over-quoting or overstating the damage.
In the case of phone glass and the LCD – or more recently AMOLED – screen underneath, it helps to know whether just one, or both, of these elements needs replacing (particularly so you can better estimate the cost).
While broken glass on the front of your mobile is obvious and easy to diagnose, a damaged screen (the part that actually displays all the programs and interface) can be a bit trickier to identify. Look for black spots, discolored areas, new lines and out-of-place patterns on your screen, as any of these may indicate a problem with the screen. Naturally, a totally black screen is a pretty good indicator that something is amiss.
One way to test your screen is to hold down on an app on your phone’s ‘desktop area’ until it starts vibrating, allowing you the move the app to new locations on your screen. Move the app to all parts of your display, if the app is unable to reach a certain area, this is a good indication that you’ll be fixing more than just broken glass.
From our experience, this may very likely be the most important step of all. When having your device"s screen or glass fixed, be sure to show the person doing the repair that all of its key components are in working order. In particular, be sure to demonstrate that both your front and rear cameras work, as well as the speaker and microphone.
We cannot count how many times we have heard of a phone being returned after a repair only for the owner to discover that the phone’s microphone (key for, you know, speaking on the phone) or cameras are no longer working. Also from experience: most repair people are unlikely to take your word that your camera was fine before you handed it over to them.
This should probably go without saying, but here we go anyway: having your mobile device repaired by someone other than a company technician from your phone’s particular brand will likely (like basically 100 percent) result in your warranty being voided.
Not every repair shop will give you the option of watching your phone’s crushed glass be replaced. This is because many smaller shops, particularly in electronics markets, will have your phone sent to an offsite repair area and tell you to come back in a few hours to collect it.
If possible, try and find a shop that will complete the repair in front of you. The main reason we encourage this is because we have heard several unfortunate stories where costumers have had their fully-functioning phone battery swapped out for one that can only hold a two-hour charge. Sad!
The price of having your phone’s glass or LCD screen replaced will depend greatly on the make and model of your phone, the honesty of the person fixing it and – like all things in Asia – your bargaining skills. If your local smartphone repair person wants RMB300 to replace your iPhone 6’s shattered glass, lowball them and offer RMB150. From our experience, repair people seem more inclined to budge on price when it comes to older model phones, meaning your brand new iPhone Xs Plus or Huawei P20 will likely have a higher price point and less discount wiggle-room.
Finding a good repair shop with honest staff who do repairs at a high quality and reasonable price can sometimes be difficult. If you manage to track down a good phone-fixing location, be sure to recommend it to your friends to save them the potentially costly and annoying trial-and-error process when having their glass or screen replaced.
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China, we’re told, can make anything. If you need some PCBs in a few weeks, there are a few factories in China that will do it. If you need a nuclear reactor, yep, there’s probably a factory in China that’ll do it because nuclear reactors are listed as one of the items facing new tariffs when imported into the United States. No, I am not kidding. What about LCDs? What about old-school character LCDs? Is it possible to find a factory in China that will make you the LCD you want? That’s what [Robert Baruch] will find out, because he’s repairing an old computer with new parts.
The object of this repair and restomod is a TRS-80 Pocket Computer (PC-1), otherwise known as the Sharp PC-1211. It looks like a calculator, but no, it’s a legitimate computer you can program in BASIC. [Robert] bought this computer for a bit more than $5 on eBay ‘for repair’, which means the zinc-air battery was dead, and unfortunately, the LCD was shot. The LCD technically works, but it just doesn’t look good. Sometime in the last thirty years, moisture got in between the layers of glass, polarizing film, and liquid crystal. This is not unique to [Robert]’s unit — a lot of these PC-1s have the same problem, many of these broken seals rendering the computers themselves useless.
This is an ancient computer, and replacements for this LCD are impossible to find, but because the Sharp PC-1211 is well documented, it is possible to find the datasheet for the original display. With that, it’s just a question of finding an LCD manufacturer that will do it. So far, the costs look good — $800 USD ($300 for tooling and 10 samples, $500 for another 200 LCDs) is what it’ll take to get a few units. [Robert] already has a few people interested in repairing their own Pocket Computers. You can follow the eevblog thread here, or check out the video below.
Cracked or broken mobile device screens can be costly to fix, but a few inexpensive do-it-yourself strategies can eliminate a repair shop visit and salvage your tablet or phone.
Third-party repair shops typically replace glass on a tablet for about US$100-$200, depending on the model. Replacing the tablet’s touchscreen can cost $50-$75 extra.
Replacing the cracked glass with a functioning touchscreen is much cheaper. You usually can find suppliers online for $6 to $20 for a phone. A tablet replacement digitizer can cost about $50 or more if you perform the work.
It is relatively easy and cheap to replace the glass on a phone once you get the hang of it. Tablets are a bit more involved because of the larger size and added components.
Tools might require an additional monetary outlay if you do not have a well-functioning workbench. Depending on the device involved, you need a phone opener pry tool, little tweezers to deal with small cables inside, a Torx screwdriver, flat-head screwdriver and a precision screwdriver kit.
Add to that list either a variable hair dryer or a heat gun to soften glued phone parts. Also add scissors, double-sided adhesive tape, canned air and work gloves.
It is first things first when it comes to fixing cracks on a smartphone’s screen. Often, the actual screen is not cracked at all. You may have installed a glass screen protector when you purchased the phone.
The film covers can become cloudy or scratched. They usually help absorb shock from items dropping on the tablet to lessen risk of cracking the touchscreen glass under it.
When the culprit really is a damaged screen, choosing one of the next three approaches can help you solve the problem. You might be able to repair the damage rather than replace it.
For instance, is the screen clouded or otherwise damaged from your mistaken use of harsh cleaning fluids or coarse paper towels to clean the screen? If so, there is a fix for that.
Is the screen merely cracked or full-out broken — as in massive spider cracks from being smashed? You can cure a cracked screen on a phone or tablet more easily with Sugru, a commercial product. A fully cracked screen on either type of device is a solid candidate for a screen replacement.
If your phone or tablet screen shows signs of cleaning abuse or wear from heavy handling, return its condition to nearly new with an oleophobic coating kit. This is an oil-repellent coating that protects the screen, along with adding smoothness and reducing fingerprints.
The coating, a thin layer of fluoropolymer-based solids, is similar to Teflon and is bonded to the glass. You can buy the coating kit from a variety of electronic supply stores and online outlets.
Prepare a wiping finger. The oleophobic coating’s liquid solvent evaporates very quickly when applied, so once you start, work quickly. Wrap one finger with plastic wrap or a sandwich bag. Use this finger to rub the coating liquid onto the screen.
Apply 10-15 drops of the coating to the screen’s surface. If the phone or tablet screen has a large surface, apply 10 drops to a portion of the screen, working on one portion at a time.
Wipe the screen dry with a clean microfiber cloth. Then give the coating time to dry. Do not touch the screen for 8-12 hours to allow the coating to bond to the surface.
If your only complaint involves tiny scratches and cracks on a smartphone screen or a tablet glass, there are remedies that work with varying degrees of reliability. You can use a household eraser pad or an actual pencil eraser.
Pencil erasers also work reasonably well in making scratches disappear. Simply rub the scratch left and right with the eraser for about 60 seconds. Then rub it up and down for 60 seconds.
Does using toothpaste to fill in the cracks really work? I put that fix in the category of more “mythful” thinking, but I know people who swear that this method is a cheap fix that works.
Sugru is a moldable glue kit for repairing rather than replacing cracked screens. Actually, the product was not created with phone and tablet repairs in mind. Its intended purpose is more in the line of general repairs where bonding surfaces together and filling surfaces are needed.
Depending on how badly the screen is damaged, it can be a good solution for cracks that spread from the phone or tablet screen’s edges. However, for massive cracks that spread over the entire screen — as spider cracks tend to do over time — it will be a short-term fix at best.
If your phone or tablet screen has suffered more serious damage, full scale surgery is the only option other than getting a new device. Repairing the device’s LCD screen is a complicated procedure due to the compact internal design.
The repair process involves completely dismantling the phone or tablet’s outer casing. It is particularly easy if the replacement screen comes with a top frame.
Otherwise, you may have to seal the layers to avoid loss of structural strength and moisture/dust protection. You can use either sealing pads for the size of the particular device at hand or double-sided sticky tape. A simpler solution for phone screen replacement is to use B-7000/T-7000 glue.
Before you roll up your sleeves to get started, take one huge safety step. Buy and use a static wristband and a static guard mat. This will ensure against accidentally frying any electronic components while disassembling and reassembling the devices. Disconnecting the battery is not always a guarantee that static discharge will not happen.
The first step is to tear down the device so you can assess the extent of the damage and determine what screen parts to order. Locate the model number for the LCD screen. Use this number in an Internet search to find a replacement screen.
The part or model number usually is printed on a label adhered to the sensor cable attached to the screen. You can access this cable after you separate the screen from the rest of the unit. Carefully disconnect the cable connector from the backside of the screen along the edge.
Step 2: Loosen any stuck-on cabling that is now exposed, like the camera cable. Then remove cables if the clasps are exposed. These cables simply slide out of any exposed sockets after clasps are released. The tape-style cables are often held onto the frame and parts by adhesive, so tug gently to release.
Step 3: Unscrew the Phillips or Torx screws that hold the motherboard-containing back frame to the LCD-containing chassis and place the screws in a bowl for safe-keeping. Then separate the back frame from the chassis by gently and carefully pulling the two apart.
Step 4: Remove any further cable assemblies that have become exposed by the separation of parts. Maintain visual cues as to which cable to reattach where. For example, place them on the work surface face-up in the order of removal. Or take photos with a digital camera or smartphone.
Step 5: Remove the LCD-containing chassis from the front frame or bezel and glass assembly by unscrewing a second batch of screws. Store the second set of screws in a second bowl. Remove any further parts such as the camera.
Step 6: Don’t touch the LCD face. Separate the existing, damaged glass from the bezel or front frame by waving the heat gun over the adhesive join and pulling apart. Wear gloves here because the process involves further breaking the glass.
Tip: Be patient while the heat gun loosens the adhesive and be careful not to break the bezel or front frame while removing the glass. You need the bezel intact.
Step 1: Attach fresh two-sided tape to areas of the bezel that have lost their stickiness. Use the existing adhesive where possible. Do not allow tape to overlap the visual part of the glass.
Step 2: Look for any foam padding or seals and reattach. Do not touch the inside of the glass. You won’t be able to get rid of the fingerprints after assembly.
Step 3: Thread the digitizer cable and remount the new digitizer glass to the bezel by firmly pressing it into place. Then remove any dust from the LCD and glass with canned air.
You may have to assemble and disassemble a few times. The two sets of screws use similar holes. It is easy to insert the initial set of screws into the wrong holes. You will realize that only when the second set does not fit because you already used the hole.
Replacing damaged touchscreens and digitizer panels is not rocket science, but the process does require careful attention to details. Following visual guides and screenshots can make the difference between initial success and having to make second or third efforts.
Use our “Get an Estimate” tool to review potential costs if you get service directly from Apple. The prices shown here are only for screen repair. If your iPhone needs other service, you’ll pay additional costs.
If you go to another service provider, they can set their own fees, so ask them for an estimate. For service covered by AppleCare+, your fee per incident will be the same regardless of which service provider you choose.
Your country or region offers AppleCare+ for this product. Screen repair (front) is eligible for coverage with a fee by using an incident of accidental damage from handling that comes with your AppleCare+ plan.
The Apple Limited Warranty covers your iPhone and the Apple-branded accessories that come in the box with your product against manufacturing issues for one year from the date you bought them. Apple-branded accessories purchased separately are covered by the Apple Limited Warranty for Accessories. This includes adapters, spare cables, wireless chargers, or cases.
Depending on the issue, you might also have coverage with AppleCare+. Terms and Conditions apply, including fees. Feature availability and options may vary by country or region.
We guarantee our service, including replacement parts, for 90 days or the remaining term of your Apple warranty or AppleCare plan, whichever is longer. This is in addition to your rights provided by consumer law.
Replacement equipment that Apple provides as part of the repair or replacement service may contain new or previously used genuine Apple parts that have been tested and pass Apple functional requirements.
China, we’re told, can make anything. If you need some PCBs in a few weeks, there are a few factories in China that will do it. If you need a nuclear reactor, yep, there’s probably a factory in China that’ll do it because nuclear reactors are listed as one of the items facing new tariffs when imported into the United States. No, I am not kidding. What about LCDs? What about old-school character LCDs? Is it possible to find a factory in China that will make you the LCD you want? That’s what [Robert Baruch] will find out, because he’s repairing an old computer with new parts.
The object of this repair and restomod is a TRS-80 Pocket Computer (PC-1), otherwise known as the Sharp PC-1211. It looks like a calculator, but no, it’s a legitimate computer you can program in BASIC. [Robert] bought this computer for a bit more than $5 on eBay ‘for repair’, which means the zinc-air battery was dead, and unfortunately, the LCD was shot. The LCD technically works, but it just doesn’t look good. Sometime in the last thirty years, moisture got in between the layers of glass, polarizing film, and liquid crystal. This is not unique to [Robert]’s unit — a lot of these PC-1s have the same problem, many of these broken seals rendering the computers themselves useless.
This is an ancient computer, and replacements for this LCD are impossible to find, but because the Sharp PC-1211 is well documented, it is possible to find the datasheet for the original display. With that, it’s just a question of finding an LCD manufacturer that will do it. So far, the costs look good — $800 USD ($300 for tooling and 10 samples, $500 for another 200 LCDs) is what it’ll take to get a few units. [Robert] already has a few people interested in repairing their own Pocket Computers. You can follow the eevblog thread here, or check out the video below.
Chemicals leaking from millions of computer screens in homes, offices and schools could damage human health, according to research by Chinese scientists.
Chemistry professor Su Guanyong and colleagues at Nanjing University of Science and Technology in eastern Jiangsu province studied more than 360 types of chemicals used in computer and mobile phone screens and found that 87 of them could be a danger if they got into the environment.
Some chemicals in liquid crystal displays (LCDs) could alter genes, they said. Animal cells mutated unexpectedly if exposed, and preliminary results of their ongoing study published in Proceedings of the National Academy of Sciences on Monday showed that one of the most polluted places was the home.
Researchers said about a quarter of the chemicals from screens they tested might be pollutants. Photo: Getty alt=Researchers said about a quarter of the chemicals from screens they tested might be pollutants. Photo: Getty
Studies found that excessive radiation from screens could speed up the ageing of skin and blue light from diodes could harm the retina of the eye. "But nobody has looked beyond the brightness to unveil the dark secrets behind," Su said.
Over the years, screen panel manufacturers have pushed LCD technology to higher resolutions and faster refreshing rates, but the chemical composition of the liquid crystal that fills their screens has hardly changed.
Su and colleagues produced a list of chemicals used by manufacturers and found that 87 " about a quarter of the substances tested " might be "persisting organic pollutants" that were not only harmful to health, but their composition meant they would take years or sometimes decades to decompose. The exact effect of these chemicals was unknown.
Smartphones mean booming demand for components such as screens. Photo: Ben Sin alt=Smartphones mean booming demand for components such as screens. Photo: Ben Sin
They exposed embryonic chicken cells to liquid crystal taken from the screens and compared them to cells grown in normal conditions. They found genetic changes that suggested the exposed cells had mutated.
"Our laboratory has tested a large number of toxic substances. This [effect] is similar to the exposure of other known persistent organic pollutants," Su said.
The Nanjing team was baffled by the amount of liquid crystal in the air. They knew screens were made in dust-free factories and sealed, but their surveys of hotels, school buildings, canteens, dormitories, electronic product repair centres, homes and laboratories revealed surprising results.
Scientists say cracked screens and leaking chemicals are a worldwide problem. Photo: Shutterstock alt=Scientists say cracked screens and leaking chemicals are a worldwide problem. Photo: Shutterstock
The lowest levels were found in a canteen, a dormitory and classrooms. Su said they were not sure where the drifting liquid crystals came from. Some screens might have been cracked or broken, he said. If a screen was left on for a long time, heat and radiation might cause liquid crystal to evaporate.
There was no solution to the problem at this stage, the researchers said. To push the government for more strict regulations meant that the scientific community had to come up with more evidence and a better understanding of the problem.
"Electric device recycling plants could be a major source of emissions, with broken screens dumped everywhere and little protection. This practice must stop," he said.
This article originally appeared in the South China Morning Post (SCMP), the most authoritative voice reporting on China and Asia for more than a century. For more SCMP stories, please explore the SCMP app or visit the SCMP"s Facebook and Twitter pages. Copyright © 2019 South China Morning Post Publishers Ltd. All rights reserved.
Got broken LCD display screen in your Vivo S1 Pro China? Buy the Replacement LCD Screen for Vivo S1 Pro China and replace the broken, cracked, scratched screen in your handset. High quality display with perfect fit and resolution. Just replace the LCD, use it with your existing working Touch Screen and start using your phone again.
The Replacement Display Screen for Vivo S1 Pro China also comes with manufacturing defect warranty and the shipping is done in secured packing to make sure you get the product in perfect shape.
Please note: This part is LCD Only! and is used with existing touch screen digitizer. If you have a broken screen of your Vivo S1 Pro China and you don"t know which part you need then buy the "LCD with Touch Screen (folder)" or read more here: Confused between Touch Screen (digitizer), LCD Screen (lcd only) and LCD with Touch Screen (folder)
This product is LCD only. Here LCD means "Liquid Crystal Display", which is the screen responsible for displaying. It does not includes touch screen digitizer. If you dont know what to change or you are confused about which part to buy, then please buy the "LCD with Touch Screen (folder)".
Cracked or broken mobile device screens can be costly to fix, but a few inexpensive do-it-yourself strategies can eliminate a repair shop visit and salvage your tablet or phone.
Third-party repair shops typically replace glass on a tablet for about US$100-$200, depending on the model. Replacing the tablet’s touchscreen can cost $50-$75 extra.
Replacing the cracked glass with a functioning touchscreen is much cheaper. You usually can find suppliers online for $6 to $20 for a phone. A tablet replacement digitizer can cost about $50 or more if you perform the work.
It is relatively easy and cheap to replace the glass on a phone once you get the hang of it. Tablets are a bit more involved because of the larger size and added components.
Tools might require an additional monetary outlay if you do not have a well-functioning workbench. Depending on the device involved, you need a phone opener pry tool, little tweezers to deal with small cables inside, a Torx screwdriver, flat-head screwdriver and a precision screwdriver kit.
Add to that list either a variable hair dryer or a heat gun to soften glued phone parts. Also add scissors, double-sided adhesive tape, canned air and work gloves.
It is first things first when it comes to fixing cracks on a smartphone’s screen. Often, the actual screen is not cracked at all. You may have installed a glass screen protector when you purchased the phone.
The film covers can become cloudy or scratched. They usually help absorb shock from items dropping on the tablet to lessen risk of cracking the touchscreen glass under it.
When the culprit really is a damaged screen, choosing one of the next three approaches can help you solve the problem. You might be able to repair the damage rather than replace it.
For instance, is the screen clouded or otherwise damaged from your mistaken use of harsh cleaning fluids or coarse paper towels to clean the screen? If so, there is a fix for that.
Is the screen merely cracked or full-out broken — as in massive spider cracks from being smashed? You can cure a cracked screen on a phone or tablet more easily with Sugru, a commercial product. A fully cracked screen on either type of device is a solid candidate for a screen replacement.
If your phone or tablet screen shows signs of cleaning abuse or wear from heavy handling, return its condition to nearly new with an oleophobic coating kit. This is an oil-repellent coating that protects the screen, along with adding smoothness and reducing fingerprints.
The coating, a thin layer of fluoropolymer-based solids, is similar to Teflon and is bonded to the glass. You can buy the coating kit from a variety of electronic supply stores and online outlets.
Prepare a wiping finger. The oleophobic coating’s liquid solvent evaporates very quickly when applied, so once you start, work quickly. Wrap one finger with plastic wrap or a sandwich bag. Use this finger to rub the coating liquid onto the screen.
Apply 10-15 drops of the coating to the screen’s surface. If the phone or tablet screen has a large surface, apply 10 drops to a portion of the screen, working on one portion at a time.
Wipe the screen dry with a clean microfiber cloth. Then give the coating time to dry. Do not touch the screen for 8-12 hours to allow the coating to bond to the surface.
If your only complaint involves tiny scratches and cracks on a smartphone screen or a tablet glass, there are remedies that work with varying degrees of reliability. You can use a household eraser pad or an actual pencil eraser.
Pencil erasers also work reasonably well in making scratches disappear. Simply rub the scratch left and right with the eraser for about 60 seconds. Then rub it up and down for 60 seconds.
Does using toothpaste to fill in the cracks really work? I put that fix in the category of more “mythful” thinking, but I know people who swear that this method is a cheap fix that works.
Sugru is a moldable glue kit for repairing rather than replacing cracked screens. Actually, the product was not created with phone and tablet repairs in mind. Its intended purpose is more in the line of general repairs where bonding surfaces together and filling surfaces are needed.
Depending on how badly the screen is damaged, it can be a good solution for cracks that spread from the phone or tablet screen’s edges. However, for massive cracks that spread over the entire screen — as spider cracks tend to do over time — it will be a short-term fix at best.
If your phone or tablet screen has suffered more serious damage, full scale surgery is the only option other than getting a new device. Repairing the device’s LCD screen is a complicated procedure due to the compact internal design.
The repair process involves completely dismantling the phone or tablet’s outer casing. It is particularly easy if the replacement screen comes with a top frame.
Otherwise, you may have to seal the layers to avoid loss of structural strength and moisture/dust protection. You can use either sealing pads for the size of the particular device at hand or double-sided sticky tape. A simpler solution for phone screen replacement is to use B-7000/T-7000 glue.
Before you roll up your sleeves to get started, take one huge safety step. Buy and use a static wristband and a static guard mat. This will ensure against accidentally frying any electronic components while disassembling and reassembling the devices. Disconnecting the battery is not always a guarantee that static discharge will not happen.
The first step is to tear down the device so you can assess the extent of the damage and determine what screen parts to order. Locate the model number for the LCD screen. Use this number in an Internet search to find a replacement screen.
The part or model number usually is printed on a label adhered to the sensor cable attached to the screen. You can access this cable after you separate the screen from the rest of the unit. Carefully disconnect the cable connector from the backside of the screen along the edge.
Step 2: Loosen any stuck-on cabling that is now exposed, like the camera cable. Then remove cables if the clasps are exposed. These cables simply slide out of any exposed sockets after clasps are released. The tape-style cables are often held onto the frame and parts by adhesive, so tug gently to release.
Step 3: Unscrew the Phillips or Torx screws that hold the motherboard-containing back frame to the LCD-containing chassis and place the screws in a bowl for safe-keeping. Then separate the back frame from the chassis by gently and carefully pulling the two apart.
Step 4: Remove any further cable assemblies that have become exposed by the separation of parts. Maintain visual cues as to which cable to reattach where. For example, place them on the work surface face-up in the order of removal. Or take photos with a digital camera or smartphone.
Step 5: Remove the LCD-containing chassis from the front frame or bezel and glass assembly by unscrewing a second batch of screws. Store the second set of screws in a second bowl. Remove any further parts such as the camera.
Step 6: Don’t touch the LCD face. Separate the existing, damaged glass from the bezel or front frame by waving the heat gun over the adhesive join and pulling apart. Wear gloves here because the process involves further breaking the glass.
Tip: Be patient while the heat gun loosens the adhesive and be careful not to break the bezel or front frame while removing the glass. You need the bezel intact.
Step 1: Attach fresh two-sided tape to areas of the bezel that have lost their stickiness. Use the existing adhesive where possible. Do not allow tape to overlap the visual part of the glass.
Step 2: Look for any foam padding or seals and reattach. Do not touch the inside of the glass. You won’t be able to get rid of the fingerprints after assembly.
Step 3: Thread the digitizer cable and remount the new digitizer glass to the bezel by firmly pressing it into place. Then remove any dust from the LCD and glass with canned air.
You may have to assemble and disassemble a few times. The two sets of screws use similar holes. It is easy to insert the initial set of screws into the wrong holes. You will realize that only when the second set does not fit because you already used the hole.
Replacing damaged touchscreens and digitizer panels is not rocket science, but the process does require careful attention to details. Following visual guides and screenshots can make the difference between initial success and having to make second or third efforts.
► When the leading Korean players Samsung Display and LG Display exit LCD production, BOE will be the most significant player in the LCD market. Though OLED can replace the LCD, it will take years for it to be fully replaced.
► As foreign companies control evaporation material and machines, panel manufacturers seek a cheaper way to mass-produce OLED panels – inkjet printing.
When mainstream consumer electronics brands choose their device panels, the top three choices are Samsung Display, LG Display (LGD) and BOE (000725:SZ) – the first two from Korea and the third from China. From liquid-crystal displays (LCD) to active-matrix organic light-emitting diode (AMOLED), display panel technology has been upgrading with bigger screen products.
From the early 1990s, LCDs appeared and replaced cathode-ray tube (CRT) screens, which enabled lighter and thinner display devices. Japanese electronics companies like JDI pioneered the panel technology upgrade while Samsung Display and LGD were nobodies in the field. Every technology upgrade or revolution is a chance for new players to disrupt the old paradigm.
The landscape was changed in 2001 when Korean players firstly made a breakthrough in the Gen 5 panel technology – the later the generation, the bigger the panel size. A large panel size allows display manufacturers to cut more display screens from one panel and create bigger-screen products. "The bigger the better" is a motto for panel makers as the cost can be controlled better and they can offer bigger-size products to satisfy the burgeoning middle-class" needs.
LCD panel makers have been striving to realize bigger-size products in the past four decades. The technology breakthrough of Gen 5 in 2002 made big-screen LCD TV available and it sent Samsung Display and LGD to the front row, squeezing the market share of Japanese panel makers.
The throne chair of LCD passed from Japanese companies to Korean enterprises – and now Chinese players are clinching it, replacing the Koreans. After twenty years of development, Chinese panel makers have mastered LCD panel technology and actively engage in large panel R&D projects. Mass production created a supply surplus that led to drops in LCD price. In May 2020, Samsung Display announced that it would shut down all LCD fabs in China and Korea but concentrate on quantum dot LCD (Samsung calls it QLED) production; LGD stated that it would close LCD TV panel fabs in Korea and focus on organic LED (OLED). Their retreats left BOE and China Stars to digest the LCD market share.
Consumer preference has been changing during the Korean fab"s recession: Bigger-or-not is fine but better image quality ranks first. While LCD needs the backlight to show colors and substrates for the liquid crystal layer, OLED enables lighter and flexible screens (curvy or foldable), higher resolution and improved color display. It itself can emit lights – no backlight or liquid layer is needed. With the above advantages, OLED has been replacing the less-profitable LCD screens.
Samsung Display has been the major screen supplier for high-end consumer electronics, like its own flagship cell phone products and Apple"s iPhone series. LGD dominated the large OLED TV market as it is the one that handles large-size OLED mass production. To further understand Korean panel makers" monopolizing position, it is worth mentioning fine metal mask (FMM), a critical part of the OLED RGB evaporation process – a process in OLED mass production that significantly affects the yield rate.
Prior to 2018, Samsung Display and DNP"s monopolistic supply contract prevented other panel fabs from acquiring quality FMM products as DNP bonded with Hitachi Metal, the "only" FMM material provider choice for OLED makers. After the contract expired, panel makers like BOE could purchase FFM from DNP for their OLED R&D and mass production. Except for FFM materials, vacuum evaporation equipment is dominated by Canon Tokki, a Japanese company. Its role in the OLED industry resembles that of ASML in the integrated circuit space. Canon Tokki"s annual production of vacuum evaporation equipment is fewer than ten and thereby limits the total production of OLED panels that rely on evaporation technology.
The shortage of equipment and scarcity of materials inspired panel fabs to explore substitute technology; they discovered that inkjet printing has the potential to be the thing to replace evaporation. Plus, evaporation could be applied to QLED panels as quantum dots are difficult to be vaporized. Inkjet printing prints materials (liquefied organic gas or quantum dots) to substrates, saving materials and breaking free from FMM"s size restriction. With the new tech, large-size OLED panels can theoretically be recognized with improved yield rate and cost-efficiency. However, the tech is at an early stage when inkjet printing precision could not meet panel manufacturers" requirements.
Display and LGD are using evaporation on their OLED products. To summarize, OLED currently adopts evaporation and QLED must go with inkjet printing, but evaporation is a more mature tech. Technology adoption will determine a different track for the company to pursue. With inkjet printing technology, players are at a similar starting point, which is a chance for all to run to the front – so it is for Chinese panel fabs. Certainly, panel production involves more technologies (like flexible panels) than evaporation or inkjet printing and only mastering all required technologies can help a company to compete at the same level.
Presently, Chinese panel fabs are investing heavily in OLED production while betting on QLED. BOE has four Gen 6 OLED product lines, four Gen 8.5 and one Gen 10.5 LCD lines; China Star, controlled by the major appliance titan TCL, has invested two Gen 6 OLED fabs and four large-size LCD product lines.
Remembering the last "regime change" that occurred in 2005 when Korean fabs overtook Japanese" place in the LCD market, the new phase of panel technology changed the outlook of the industry. Now, OLED or QLED could mark the perfect time for us to expect landscape change.
After Samsung Display and LGD ceding from LCD TV productions, the vacant market share will be digested by BOE, China Star and other LCD makers. Indeed, OLED and QLED have the potential to take over the LCD market in the future, but the process may take more than a decade. Korean companies took ten years from panel fab"s research on OLED to mass production of small- and medium-size OLED electronics. Yet, LCD screen cell phones are still available in the market.
LCD will not disappear until OLED/QLED"s cost control can compete with it. The low- to middle-end panel market still prefers cheap LCD devices and consumers are satisfied with LCD products – thicker but cheaper. BOE has been the largest TV panel maker since 2019. As estimated by Informa, BOE and China Star will hold a duopoly on the flat panel display market.
BOE"s performance seems to have ridden on a roller coaster ride in the past several years. Large-size panel mass production like Gen 8.5 and Gen 10.5 fabs helped BOE recognize the first place in production volume. On the other side, expanded large-size panel factories and expenses of OLED product lines are costly: BOE planned to spend CNY 176.24 billion (USD 25.92 billion) – more than Tibet"s 2019 GDP CNY 169.78 billion – on Chengdu and Mianyang"s Gen 6 AMOLED lines and Hefei and Wuhan"s Gen 10.5 LCD lines.
Except for making large-size TVs, bigger panels can cut out more display screens for smaller devices like laptops and cell phones, which are more profitable than TV products. On its first-half earnings concall, BOE said that it is shifting its production focus to cell phone and laptop products as they are more profitable than TV products. TV, IT and cell phone products counted for 30%, 44% and 33% of its productions respectively and the recent rising TV price may lead to an increased portion of TV products in the short term.
Except for outdoor large screens, TV is another driver that pushes panel makers to research on how to make bigger and bigger screens. A research done by CHEARI showed that Chinese TV sales dropped by 10.6% to CNY 128.2 billion from 2018 to 2019. Large-size TV sales increased as a total but the unit price decreased; high-end products like laser TV and OLED TV saw a strong growth of 131.2% and 34.1%, respectively.
The change in TV sales responded to a lifestyle change since the 4G era: people are getting more and more used to enjoy streaming services on portable devices like tablets and smartphones. The ‘disappearing living room" is a phenomenon common for the young generation in Chinese tier-1 cities.
Millions of young white-collars support the co-leasing business in China and breed the six-billion-dollar Ziroom, a unicorn company that provides rental and real estate management services. As apartments can be leased by single rooms instead of the whole apartment, living rooms become a public area while tenants prefer to stay in their private zones – it hints that the bedroom is too small to fit in a TV.
Besides the tier-1 cities" "disappearing living rooms," the mobile Internet gives another reason to explain the declining TV sale in China. Various streaming services and high-speed networks allow people to watch programs wherever and whenever they would like to. However, the change in life does not imply TV will disappear. For families, the living room is still a place for family members to gather and have fun. The growth of high-end TV sales also tells the "living room" economy.
The demand for different products may vary as lifestyles change and panel fabs need to make on-time judgments and respond to the change. For instance, the coming Olympics is a new driving factor to boost TV sales; "smart city" projects around the world will need more screens for data visualization; people will own more screens and better screens when life quality improves. Flexible screens, cost-efficient production process, accessible materials, changing market and all these problems are indeed the next opportunity for the industry.
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With the lack stock of the original iPhone 5 & 6 series LCD screen, the China made LCD screens becomes more and more popular among the repair shops. As the originaliPhone 6 Plus LCD screenprices are still high and not likely to fall down, plus more and more repair shops are tending to accept the China made LCD screens replacement instead, therefore, China made iPhone 6 Plus LCD screen appeared on the market naturally.
Recently we have got some samples of the China Made 6 Plus LCD screen, which have been called ‘LG 1:1 version’ on the market. We did some tests with these samples and found some differences compared to other China made LCD screens.
After tests, we found some differences in LCD frame height, glass screen thickness and the home button location among these 5 samples. You may wonder why these differences exist while they are sourcing from the same manufacturer?
Thus we need to learn the production process of the China made LCD screens, which was assembled by the 3rd party manufacturers, who purchased the China made LCD,LCD frame,glass lens,metal shields, screen foam and digitizer from different manufacturers, which could be original or high copied ones. Since there are some differences among theseglass lenses, LCD frames and so on, even though they shared the same LCD, there will still be some difference.
There is no doubt that significant differences existed between these 2 kinds of LCDs whether in display effect or working stability. In pursuit of greater profits, there is no strict requirements and standards for China made LCDs production process as long as the LCDs can achieve the basic using requirements. Therefore there is quite a gap in color difference, viewing angle and working stability compared to original ones, as the LCDs which are designed for the other brand cellphones, after replacing the IC and flex cable, have been inspected strictly before flowing to the market. (Such as the Samsung GalaxyS3 LCD screen assemblywhich are transformed from the GiONEE phones. Due to the few original stock in availability, most of the S3 LCD screen assemblies are produced by Samsung through transforming GiONEE LCDs.
It is said that these China made iPhone 6 Plus LCD screens are transformed from the MeiZu Meilan Note LCDs (Also features 5.5 inches) which are produced by Sharp and AUO, the overall performances of these LCD screens are better than LT/TM/JDF’s. And what’s big different from the other LCD screens is that there is one more LCD drive IC on the screen flex cable.
Because of the big production MOQ and long R & D cycle, the customized China made LCD screens had some difficulties intechnologyimprovementwith the changes of the marketing demands, while the original LCD features higher quality and reliability.
For these China made iPhone 6 Plus LCD screens, theLCD frametending to pop off and LCD screens are thicker. But in display effects, China made iPhone 6 plus LCD screens are better than5 series. Those customers who cared more about the prices will have one more choice once the improvements of the China made iPhone 6 Plus have been implemented. And we also will continue to focus on the China made iPhone 6 Plus LCD screen assembly.