lcd panel layers factory

Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.

The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.

Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.

The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.

Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.

In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.

LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.

According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.

The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.

First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.

The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.

This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.

The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.

As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.

As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.

Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.

After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.

Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.

Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.

As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process

Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.

When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.

The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.

Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission

Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.

The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board

The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.

LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.

However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.

First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.

CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.

With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.

At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.

Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.

After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.

However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.

lcd panel layers factory

2. To coat the glass substrate with a metal film, the metal material needs to be placed in a vacuum chamber, and after the special gas on the metal generates plasma, the atoms on the metal will be knocked against the glass, and then a layer of layers will be formed Metal film too.

6. To form usable thin film transistors, it is necessary to repeat the process of cleaning, coating, photoresist, exposure, development, etching, and photoresist removal. Generally speaking, to manufacture TFT-LCD, it is necessary to repeat 5 to 7 times.

1. After completing the thin-film transistor glass substrate, we will proceed to the combination of the liquid crystal module. The liquid crystal panel is composed of the transistor glass substrate and the color filter. First, we must clean the glass first, and then proceed The next step. The entire manufacturing process of TFT-LCD must be in a clean room, so that there will be no impurities in the display.

4. Before combining the two glass plates, we must first evenly cover the spherical-like gaps at a fixed interval to prevent the two glass plates from bending inward after the liquid crystal display is combined. Usually, when the liquid crystal panel is assembled, one or two gaps are left to facilitate the subsequent filling of the liquid crystal, and then the edge of the two pieces of glass is sealed with frame glue and conductive glue, thus completing the glass assembly.

5. After sealing the frame, place the LCD panel in the vacuum chamber, and drain the air from the LCD panel through the gap just reserved, and then pour the liquid crystal with the help of atmospheric pressure, and then close the gap. The liquid crystal is a kind of The compound substance between solid and liquid has the characteristic of regular molecular arrangement.

2. Then connect the input end of the DRIVE IC to the circuit board by soldering. In this way, the signal can be sent out smoothly, and then the image on the control panel is ready.

3. The light of the LCD module is emitted from the backlight. Before assembling the backlight, we will first check whether the assembled LCD panel is perfect, and then assemble the backlight. The backlight is the source of light behind the LCD panel.

lcd panel layers factory

Flat-panel displays are thin panels of glass or plastic used for electronically displaying text, images, or video. Liquid crystal displays (LCD), OLED (organic light emitting diode) and microLED displays are not quite the same; since LCD uses a liquid crystal that reacts to an electric current blocking light or allowing it to pass through the panel, whereas OLED/microLED displays consist of electroluminescent organic/inorganic materials that generate light when a current is passed through the material. LCD, OLED and microLED displays are driven using LTPS, IGZO, LTPO, and A-Si TFT transistor technologies as their backplane using ITO to supply current to the transistors and in turn to the liquid crystal or electroluminescent material. Segment and passive OLED and LCD displays do not use a backplane but use indium tin oxide (ITO), a transparent conductive material, to pass current to the electroluminescent material or liquid crystal. In LCDs, there is an even layer of liquid crystal throughout the panel whereas an OLED display has the electroluminescent material only where it is meant to light up. OLEDs, LCDs and microLEDs can be made flexible and transparent, but LCDs require a backlight because they cannot emit light on their own like OLEDs and microLEDs.

Liquid-crystal display (or LCD) is a thin, flat panel used for electronically displaying information such as text, images, and moving pictures. They are usually made of glass but they can also be made out of plastic. Some manufacturers make transparent LCD panels and special sequential color segment LCDs that have higher than usual refresh rates and an RGB backlight. The backlight is synchronized with the display so that the colors will show up as needed. The list of LCD manufacturers:

Organic light emitting diode (or OLED displays) is a thin, flat panel made of glass or plastic used for electronically displaying information such as text, images, and moving pictures. OLED panels can also take the shape of a light panel, where red, green and blue light emitting materials are stacked to create a white light panel. OLED displays can also be made transparent and/or flexible and these transparent panels are available on the market and are widely used in smartphones with under-display optical fingerprint sensors. LCD and OLED displays are available in different shapes, the most prominent of which is a circular display, which is used in smartwatches. The list of OLED display manufacturers:

MicroLED displays is an emerging flat-panel display technology consisting of arrays of microscopic LEDs forming the individual pixel elements. Like OLED, microLED offers infinite contrast ratio, but unlike OLED, microLED is immune to screen burn-in, and consumes less power while having higher light output, as it uses LEDs instead of organic electroluminescent materials, The list of MicroLED display manufacturers:

LCDs are made in a glass substrate. For OLED, the substrate can also be plastic. The size of the substrates are specified in generations, with each generation using a larger substrate. For example, a 4th generation substrate is larger in size than a 3rd generation substrate. A larger substrate allows for more panels to be cut from a single substrate, or for larger panels to be made, akin to increasing wafer sizes in the semiconductor industry.

"Samsung Display has halted local Gen-8 LCD lines: sources". THE ELEC, Korea Electronics Industry Media. August 16, 2019. Archived from the original on April 3, 2020. Retrieved December 18, 2019.

"TCL to Build World"s Largest Gen 11 LCD Panel Factory". www.businesswire.com. May 19, 2016. Archived from the original on April 2, 2018. Retrieved April 1, 2018.

"Panel Manufacturers Start to Operate Their New 8th Generation LCD Lines". 대한민국 IT포털의 중심! 이티뉴스. June 19, 2017. Archived from the original on June 30, 2019. Retrieved June 30, 2019.

"TCL"s Panel Manufacturer CSOT Commences Production of High Generation Panel Modules". www.businesswire.com. June 14, 2018. Archived from the original on June 30, 2019. Retrieved June 30, 2019.

"Samsung Display Considering Halting Some LCD Production Lines". 비즈니스코리아 - BusinessKorea. August 16, 2019. Archived from the original on April 5, 2020. Retrieved December 19, 2019.

Herald, The Korea (July 6, 2016). "Samsung Display accelerates transition from LCD to OLED". www.koreaherald.com. Archived from the original on April 1, 2018. Retrieved April 1, 2018.

"China"s BOE to have world"s largest TFT-LCD+AMOLED capacity in 2019". ihsmarkit.com. 2017-03-22. Archived from the original on 2019-08-16. Retrieved 2019-08-17.

lcd panel layers factory

A liquid crystal display (LCD) has liquid crystal material sandwiched between two sheets of glass. Without any voltage applied between transparent electrodes, liquid crystal molecules are aligned in parallel with the glass surface. When voltage is applied, they change their direction and they turn vertical to the glass surface. They vary in optical characteristics, depending on their orientation. Therefore, the quantity of light transmission can be controlled by combining the motion of liquid crystal molecules and the direction of polarization of two polarizing plates attached to the both outer sides of the glass sheets. LCDs utilize these characteristics to display images.

An LCD consists of many pixels. A pixel consists of three sub-pixels (Red/Green/Blue, RGB). In the case of Full-HD resolution, which is widely used for smartphones, there are more than six million (1,080 x 1,920 x 3 = 6,220,800) sub-pixels. To activate these millions of sub-pixels a TFT is required in each sub-pixel. TFT is an abbreviation for "Thin Film Transistor". A TFT is a kind of semiconductor device. It serves as a control valve to provide an appropriate voltage onto liquid crystals for individual sub-pixels. A TFT LCD has a liquid crystal layer between a glass substrate formed with TFTs and transparent pixel electrodes and another glass substrate with a color filter (RGB) and transparent counter electrodes. In addition, polarizers are placed on the outer side of each glass substrate and a backlight source on the back side. A change in voltage applied to liquid crystals changes the transmittance of the panel including the two polarizing plates, and thus changes the quantity of light that passes from the backlight to the front surface of the display. This principle allows the TFT LCD to produce full-color images.

lcd panel layers factory

Are there still possibilities to improve the contrast of an LCD panel? In addition to the use of local dimming and a solid anti-reflection layer, not much has changed in LCD panels for a long time. That could change with the introduction of Dual Layer LCD technology for televisions. A new term, which we explain in detail in this article.

Dual layer LCD is another way to achieve the same result. If one LCD panel can create a contrast value of 1,000: 1, you can create a theoretical contrast of 1,000: 000: 1 by placing two LCD panels one behind the other. That is an idea that has been around for a long time and has already been used in some medical imaging monitors.

This is how it works. In the structure of the LCD TV, a second LCD panel is slid between the backlight and the original LCD panel. That extra panel determines how much light passes through to the original panel, it only works in grayscale. That is why it is often referred to as a light modulator or dimming panel. You can consider it as a special kind of local dimming. Each pixel of the dimming panel counts as a dimming zone. For example, a dual layer LCD TV can have millions of dimming zones.

Theoretically, you would naturally opt for a 4K dimming panel. You actually have about 8 million dimming zones, one per pixel, and you are at the same level as OLED. But we also see that a Full HD dimming panel is chosen, which provides approximately two million dimming zones (one zone per four pixels). The reasons for this are of a different nature. It will undoubtedly be cheaper to use a 2K dimming panel instead of a 4K version. In addition, there are probably also technical reasons: for example, impact on energy consumption. And the extra benefit of a 4K panel may be too small.

We also notice that Hisense still communicated with one million dimming zones at IFA, which would indicate a dimming panel with only the half of Full HD resolution. At CES Hisense spoke of two million dimming zones.

Dual layer LCD TV should be a cheaper alternative to OLED, just like mini-LED. Currently there are professional grading monitors for the film studio of Sony (BVM-HX310) and Panasonic (Megacon). Towards consumers, only Hisense (HZ65U9E) comes out with this technology.

The contrast values ​​currently being claimed vary widely, varying between 1,000,000: 1 and 150,000: 1. This variation is large but not unexpected, since a small difference in black value has a huge impact on contrast. In any case, those values ​​are considerably better than for a traditional LCD TV that is somewhere between 1,000: 1 and 3,000: 1 (without local dimming).

LCD panel manufacturers have another reason to look at dual layer solutions. So many LCD factories have been set up in China that there is considerable overcapacity. Excess capacity reduces the price, which is good for the consumer, but manufacturers prefer to reduce their output a bit. But an LCD factory can be compared to many other factories: if it is not running at full capacity, there is a risk of financial loss. A solution where you can use that overcapacity to make a better product (in this case with two LCD panels) is of course attractive.

Unfortunately there are a few important hurdles for this technology, and the most important ones seems to us the energy consumption. An LCD panel has a considerable loss because the light has to go through different optical layers. We often see a figure of around 6% light efficiency. If we place two LCD panels behind each other, that problem will of course be much worse. That energy consumption will not be underestimated, we could already more or less estimate at the show of the Panasonic Megacon at IFA last year. Even when we were standing a meter from the screen you could still feel the heat coming from the screen. This is of course no problem for a studio monitor, but for a consumer product it is different.

Hisense claims that their panel has an efficiency of 4%. That may not seem dramatically less, but still, that means that you have to generate 50% more light in the background lighting to achieve the same brightness as a traditional LCD TV. Such a TV therefore uses at least 50% more power. That could be a problem given the strict energy consumption standards that will come in 2021.

The construction of such a panel is also a challenge. After all, the two LCD panels must be perfectly aligned, or there will be a shadow effect. If the pixel grid of the dimming panel is not perfectly hidden behind the grid of the second LCD panel, it casts a shadow on the second LCD panel. This requires clarity, but also creates other visible image errors. If too many faulty panels roll off the belt (in other words, if the “yield” is low), then that is reflected in a higher price. It remains to be seen whether the result is still economically meaningful.

Finally, we all want slim televisions, but two LCD panels are obviously thicker than one panel. The manufacturer can compensate for this by working with an edge-LED backlight, but in combination with a FALD backlight, such a TV would clearly be a bit thicker, although we do not expect the step to be very large.

Of course, the possible breakthrough of this technology also revolves around cost. At the moment, the price of dual layer LCD seems to be somewhere between a classic FALD LCD TV and an OLED TV, according to Trendforce analysts (attention, indicated prices are only for the panel, not for the finished TV). They also estimate the price to be slightly lower than that of a mini LED TV.

Dual Layer LCD technology for televisions offers interesting prospects. By sticking two LCD panels behind each other with LCD technology you can raise the contrast to OLED level and the fact that professional grading monitors use it is a clear indicator that the technology has potential. But the consumer market also imposes other requirements on a TV, in particular on energy consumption, and there remains a doubt as to whether dual layer LCD will not consume too much energy.

The technology might also find its way to monitors and laptop computers. displays. BOE (the Chinese panel manufacturer that makes the panels for Hisense) has already announced that it has also developed a 31.5-inch gaming monitor.

lcd panel layers factory

To create an LCD, you take two pieces ofpolarized glass. A special polymer that creates microscopic grooves in the surface is rubbed on the side of the glass that does not have the polarizing film on it. The grooves must be in the same direction as the polarizing film. You then add a coating of nematic liquid crystals to one of the filters. The grooves will cause the first layer of molecules to align with the filter"s orientation. Then add the second piece of glass with the polarizing film at a right angle to the first piece. Each successive layer of TN molecules will gradually twist until the uppermost layer is at a 90-degree angle to the bottom, matching the polarized glass filters.

As light strikes the first filter, it is polarized. The molecules in each layer then guide the light they receive to the next layer. As the light passes through the liquid crystal layers, the molecules also change the light"s plane of vibration to match their own angle. When the light reaches the far side of the liquid crystal substance, it vibrates at the same angle as the final layer of molecules. If the final layer is matched up with the second polarized glass filter, then the light will pass through.

If we apply an electric charge to liquid crystal molecules, they untwist. When they straighten out, they change the angle of the light passing through them so that it no longer matches the angle of the top polarizing filter. Consequently, no light can pass through that area of the LCD, which makes that area darker than the surrounding areas.

Building a simple LCD is easier than you think. Your start with the sandwich of glass and liquid crystals described above and add two transparent electrodes to it. For example, imagine that you want to create the simplest possible LCD with just a single rectangular electrode on it. The layers would look like this:

The LCD needed to do this job is very basic. It has a mirror (A) in back, which makes it reflective. Then, we add a piece of glass (B) with a polarizing film on the bottom side, and a common electrode plane (C) made of indium-tin oxide on top. A common electrode plane covers the entire area of the LCD. Above that is the layer of liquid crystal substance (D). Next comes another piece of glass (E) with an electrode in the shape of the rectangle on the bottom and, on top, another polarizing film (F), at a right angle to the first one.

The electrode is hooked up to a power source like a battery. When there is no current, light entering through the front of the LCD will simply hit the mirror and bounce right back out. But when the battery supplies current to the electrodes, the liquid crystals between the common-plane electrode and the electrode shaped like a rectangle untwist and block the light in that region from passing through. That makes the LCD show the rectangle as a black area.

lcd panel layers factory

In general, there are two types of displays in the market today: active matrix liquid crystal display (AMLCD) and AMOLED. In its simplicity, the fundamental components required to make up the display are the same for AMLCD and AMOLED. There are four layers of a display device (FIGURE 1): a light source, switches that are the thin-film-transistor and where the gases are mainly used, a shutter to control the color selection, and the RGB (red, green, blue) color filter.

Technology trends TFT-LCD (thin-film-transistor liquid-crystal display) is the baseline technology. MO / White OLED (organic light emitting diode) is used for larger screens. LTPS / AMOLED is used for small / medium screens. The challenges for OLED are the effect of < 1 micron particles on yield, much higher cost compared to a-Si due to increased mask steps, and moisture impact to yield for the OLED step.

Although AMLCD displays are still dominant in the market today, AMOLED displays are growing quickly. Currently about 25% of smartphones are made with AMOLED displays and this is expected to grow to ~40% by 2021. OLED televisions are also growing rapidly, enjoying double digit growth rate year over year. Based on IHS data, the revenue for display panels with AMOLED technol- ogies is expected to have a CAGR of 18.9% in the next five years while the AMLCD display revenue will have a -2.8% CAGR for the same period with the total display panel revenue CAGR of 2.5%. With the rapid growth of AMOLED display panels, the panel makers have accel- erated their investment in the equipment to produce AMOLED panels.

There are three types of thin-film-transistor devices for display: amorphous silicon (a-Si), low temperature polysilicon (LTPS), and metal oxide (MO), also known as transparent amorphous oxide semiconductor (TAOS). AMLCD panels typically use a-Si for lower-resolution displays and TVs while high-resolution displays use LTPS transistors, but this use is mainly limited to small and medium displays due to its higher costs and scalability limitations. AMOLED panels use LTPS and MO transistors where MO devices are typically used for TV and large displays (FIGURE 3).

This shift in technology also requires a change in the gases used in production of AMOLED panels as compared with the AMLCD panels. As shown in FIGURE 4, display manufacturing today uses a wide variety of gases.

lcd panel layers factory

The 12.9-inch Liquid Retina XDR display has an IPS LCD panel supporting a resolution of 2732 by 2048 pixels for a total of 5.6 million pixels with 264 pixels per inch. To achieve Extreme Dynamic Range required an entirely new display architecture on iPad Pro. The all new 2D mini-LED backlighting system with individually controlled local dimming zones was the best choice for delivering the extremely high full-screen brightness and contrast ratio, and off-axis color accuracy, that creative professionals depend on for their workflows.

The Liquid Retina XDR display improves upon the trade-offs of typical local dimming systems, where the extreme brightness of LEDs might cause a slight blooming effect because the LED zones are larger than the LCD pixel size. This display is designed to deliver crisp front-of-screen performance with its incredibly small custom mini-LED design, industry leading mini-LED density, large number of individually controlled local dimming zones, and custom optical films that shape the light while maintaining image fidelity and extreme brightness and contrast.

Additionally, custom algorithms run on the advanced display engine of the M1 chip, working at the pixel level to control the mini-LED and LCD layers of the display separately, treating them as two distinct displays. These proprietary algorithms coordinate the mini-LED and LCD layers across transitions to deliver the optimal visual experience. Transitional characteristics of local dimming zones, such as a slight blur or color change while scrolling against black backgrounds, are normal behavior.

ProMotion technology automatically adjusts the display refresh rate up to 120 Hz (twice the rate of typical LCD displays) to the optimal rate for the content. The result is ultra-smooth scrolling and incredible responsiveness on the display, whether you’re using your finger or Apple Pencil. True Tone technology subtly adjusts the white balance onscreen to match the color temperature of the light around you, so images on the display look as natural as on a printed page. The cover glass on the Liquid Retina XDR display has an on-axis reflection of 1.8 percent due to a custom antireflective coating. As a result, iPad Pro delivers industry-leading reflectivity for a more comfortable viewing experience indoors and out.

lcd panel layers factory

At present, we look liquid crystal displays (LCDs) everywhere; however, they didn’t develop immediately. It took so much time to develop from the development of the liquid crystal to a large number of LCD applications. In the year 1888, the first Liquid crystals were invented by Friedrich Reinitzer (Austrian botanist). When he dissolved a material like a cholesteryl benzoate, then he observed that it initially it turns into a cloudy fluid & cleared up as its temperature rose. Once it is cooled, then the fluid became blue before lastly crystallizing. So, the first experimental liquid crystal display was developed by the RCA Corporation in the year1968. After that, the manufacturers of LCD have gradually designed ingenious differences &developments on the technology by taking this display device into an incredible range. So finally, the developments in the LCD have been increased.

A liquid crystal display or LCD draws its definition from its name itself. It is a combination of two states of matter, the solid and the liquid. LCD uses a liquid crystal to produce a visible image. Liquid crystal displays are super-thin technology display screens that are generally used in laptop computer screens, TVs, cell phones, and portable video games. LCD’s technologies allow displays to be much thinner when compared to a cathode ray tube (CRT) technology.

Liquid crystal display is composed of several layers which include two polarized panel filters and electrodes. LCD technology is used for displaying the image in a notebook or some other electronic devices like mini computers. Light is projected from a lens on a layer of liquid crystal. This combination of colored light with the grayscale image of the crystal (formed as electric current flows through the crystal) forms the colored image. This image is then displayed on the screen.

An LCD is either made up of an active matrix display grid or a passive display grid. Most of the Smartphone’s with LCD technology uses active matrix display, but some of the older displays still make use of the passive display grid designs. Most of the electronic devices mainly depend on liquid crystal display technology for their display. The liquid has a unique advantage of having low power consumption than the LED or cathode ray tube.

The liquid crystal display screen works on the principle of blocking light rather than emitting light. LCDs require a backlight as they do not emit light them. We always use devices which are made up of LCD’s displays which are replacing the use of cathode ray tube.  Cathode ray tube draws more power compared to LCDs and is also heavier and bigger.

The principle behind the LCDs is that when an electrical current is applied to the liquid crystal molecule, the molecule tends to untwist. This causes the angle of light which is passing through the molecule of the polarized glass and also causes a change in the angle of the top polarizing filter. As a result, a little light is allowed to pass the polarized glass through a particular area of the LCD.

Thus that particular area will become dark compared to others. The LCD works on the principle of blocking light. While constructing the LCDs, a reflected mirror is arranged at the back. An electrode plane is made of indium-tin-oxide which is kept on top and a polarized glass with a polarizing film is also added on the bottom of the device. The complete region of the LCD has to be enclosed by a common electrode and above it should be the liquid crystal matter.

Next comes the second piece of glass with an electrode in the form of the rectangle on the bottom and, on top, another polarizing film. It must be considered that both the pieces are kept at the right angles. When there is no current, the light passes through the front of the LCD it will be reflected by the mirror and bounced back. As the electrode is connected to a battery the current from it will cause the liquid crystals between the common-plane electrode and the electrode shaped like a rectangle to untwist. Thus the light is blocked from passing through. That particular rectangular area appears blank.

An LCD TV monitor utilizes the sunglasses concept to operate its colored pixels. On the flip side of the LCD screen, there is a huge bright light that shines out in the direction of the observer.  On the front side of the display, it includes the millions of pixels, where each pixel can be made up of smaller regions known as sub-pixels. These are colored with different colors like green, blue, and red. Each pixel in the display includes a polarizing glass filter at the backside and the front side includes at 90 degrees, so the pixel looks dark normally.

Generally, every consumer doesn’t have much information regarding the different kinds of LCDs available in the market. So before selecting an LCD, they collect all the data like features, price, company, quality, specifications, service, customer reviews, etc. The truth is that promoters tend to get the benefit from the truth that most of the customers conduct extremely minimum research before purchasing any product.

In an LCD, motion blur can be an effect of how long a picture takes to switch and display on the screen. However, both of these incidents change very much among an individual LCD panel in spite of primary LCD tech. Selecting an LCD based on underlying technology must be more regarding price vs. preferred difference, viewing angles & reproduction of color than estimated blur otherwise other gaming qualities. The highest refresh rate, as well as response time, must be planned in any specifications of the panel. Another gaming tech like strobe will turn ON/OFF the backlight rapidly to decrease resolution.

The TN (Twisted Nematic) LCDs production can be done most frequently and used different kinds of displays all over the industries. These displays most frequently used by gamers as they are cheap & have quick response time as compared with other displays. The main disadvantage of these displays is that they have low quality as well as partial contrast ratios, viewing angles & reproduction of color. But, these devices are sufficient for daily operations.

IPS displays are considered to be the best LCD because they provide good image quality, higher viewing angles, vibrant color precision & difference. These displays are mostly used by graphic designers & in some other applications, LCDs need the maximum potential standards for the reproduction of image & color.

The vertical alignment (VA) panels drop anywhere in the center among Twisted Nematic and in-plane switching panel technology. These panels have the best viewing angles as well as color reproduction with higher quality features as compared with TN type displays. These panels have a low response time. But, these are much more reasonable and appropriate for daily use.

The structure of this panel generates deeper blacks as well as better colors as compared with the twisted nematic display. And several crystal alignments can permit for better viewing angles as compared with TN type displays. These displays arrive with a tradeoff because they are expensive as compared with other displays. And also they have slow response times & low refresh rates.

AFFS LCDs offer the best performance & a wide range of color reproduction as compared with IPS displays. The applications of AFFS are very advanced because they can reduce the distortion of color without compromising on the broad viewing angle. Usually, this display is used in highly advanced as well as professional surroundings like in the viable airplane cockpits.

The Passive-matrix type LCDs works with a simple grid so that charge can be supplied to a specific pixel on the LCD. The grid can be designed with a quiet process and it starts through two substrates which are known as glass layers. One glass layer gives columns whereas the other one gives rows that are designed by using a clear conductive material like indium-tin-oxide.

In this display, the rows otherwise columns are linked to ICs to control whenever the charge is transmitted in the direction of a particular row or column. The material of the liquid crystal is placed in between the two glass layers where on the external side of the substrate, a polarizing film can be added. The IC transmits a charge down the exact column of a single substrate & the ground can be switched ON to the exact row of the other so that a pixel can be activated.

Active-matrix type LCDs mainly depends on TFT (thin-film transistors). These transistors are small switching transistors as well as capacitors which are placed within a matrix over a glass substrate. When the proper row is activated then a charge can be transmitted down the exact column so that a specific pixel can be addressed, because all of the additional rows that the column intersects are switched OFF, simply the capacitor next to the designated pixel gets a charge.

The capacitor holds the supply until the subsequent refresh cycle & if we cautiously manage the sum of voltage given to a crystal, then we can untwist simply to permit some light through. At present, most of the panels offer brightness with 256 levels for each pixel.

Both the displays like plasma and an LCD are similar, however, it works in a different way totally. Every pixel is a microscopic fluorescent lamp that glows through the plasma, whereas plasma is an extremely hot type of gas where the atoms are blown separately to make electrons (negatively charged) & ions (positively charged). These atoms flow very freely and generate a glow of light once they crash. The designing of the plasma screen can be done very bigger as compared with ordinary CRO (cathode-ray tube) TVs, but they are very expensive.

Thus, this is all about an overview of LCD and the structure of this from the backside to the front side can be done using backlights, sheet1, liquid crystals, sheet2 with color filters & screen. The standard liquid crystal displays use the backlights like CRFL (cold cathode fluorescent lamps). These lights are consistently arranged backside of the display to deliver reliable lighting across the panel. So the brightness level of all the pixels in the picture will have equal brightness.

I hope you have got a good knowledge of liquid crystal display. Here I leave a task for you. How is an LCD interfaced to a microcontroller? furthermore, any queries on this concept or electrical and electronic project Leave your answer in the comment section below.