lcd panel faults made in china

Introduction: Global LCD industry shift and automotive intelligence together to promote the rapid development of China’s LCD panel industry, which will bring a continuous increase in demand for backlight modules, China’s backlight module industry has greater potential for development.

LCD panel backlight module consists of a backlight light source, light guide, optical film, and a plastic frame, which is an important component of LCD display panel. As the backlight module has technology-intensive and labor-intensive attributes, with abundant high-skilled labor advantage China is attracting the global LCD panel industry to the domestic rapid transfer.

From LCD application to the present, the global LCD panel industry capacity transfer has gone through three periods, 2000 Japan dominated the global LCD industry; 2000 – 2010, Japan’s production capacity to South Korea and Taiwan; 2010 to the present, Japanese manufacturers gradually withdraw from the LCD panel industry, production capacity began to transfer to mainland China, so far, mainland China LCD production capacity has occupied the global half of the world.

In recent years, South Korea’s Samsung and LG display will shift their business focus to OLED, and will gradually shut down their LCD production lines and withdraw from the LCD panel industry; at the time of South Korean manufacturers’ withdrawal, domestic enterprises are stepping up new construction to expand LCD production capacity.

BOE, Huaxing photoelectric, Huike, CEC in 2020 – 2021, a total of eight 7 generation LCD production lines completed and put into operation, and domestic panel manufacturers have further expansion plans, the next few years domestic LCD production capacity will continue to increase.

LCD panel manufacturers tend to choose the nearby supporting module suppliers for the safety of the key component supply chain and cost reduction considerations. LCD panel production capacity transfer to China will bring opportunities to domestic backlight module manufacturers and drive the development of the domestic backlight module industry.

The future of the car will pay more attention to the human driving experience, to the intelligent development, which will bring the increasing demand for car display. On the one hand, the number of car displays gradually increased, for example, the instrument panel, rearview mirror, central control platform more to display the way, the passenger and rear position with entertainment display. On the other hand, the car display is constantly to a large screen, multi-screen development, especially in high-end models, the large display has become standard, for example, Tesla Model S screen size of 17 inches, Mercedes-Benz A-class car configuration of two 10.5-inch display.

According to the terminal application size, backlight module can be divided into large, medium, and small size, of which small size backlight module is mainly used in smartphones, wearable devices, and other terminals, the medium size used in notebook computers, tablet PCs, car screens and other terminals, the large size is mainly used in LCD TV.

From the industry development trend, smartphone display is transitioning to OLED, LCD TV market is gradually saturated, the future of large size and small size backlight module market potential is relatively small; and the future of the car display market potential is huge, by the backlight module manufacturers are unanimously optimistic, are currently accelerating the layout ( see Table 2 ). Focusing on the traditional medium-sized backlight module field, Hanbo Hi-Tech and Weishi Electronics have significant advantages in core technology patents, downstream customer resources, process experience accumulation, production costs, etc., and have more development advantages in the future.

The current global LCD display panel industry is rapidly moving to China, which brings development opportunities to China’s backlight module industry. In addition, automotive intelligence will also bring a continuous increase in demand for medium-sized car displays, the first to enter the field of medium-sized backlight module manufacturers with its customer resources, core technology, scale efficiency, and other advantages will be more beneficial.

Unless otherwise agreed between Xiamen Precise Display and customer, reserves the right to credit, repair or replace, at its option, any part of the Xiamen Precise Display product with which this warranty is enclosed which proves defective by reason of improper workmanship and/or material, without charge for parts or labor, for a period of one (1) year in accordance with Xiamen Precise Display LCD acceptance standards. This warranty period commences on the date of delivery, cosmetic/visual defects must be returned to Xiamen Precise Display within 90 days of shipment, and this warranty applies only if such original purchase by the buyer was made in North America. If products were repaired, altered or modified by persons other than Xiamen Precise Display, this warranty is void. Conditions resulting from normal wear and tear and the customer’s failure to properly store, install, operate, handle or maintain the products are not within this warranty. The customer shall pay costs of sending defects to Xiamen Precise Display on a warranty claim and Xiamen Precise Display shall pay costs of returning products to the customer. The turnaround time on repairs will usually be 30 working days or less. Xiamen Precise Display accepts no added liability for additional days for repair or replacement.

The difference between a LED TV and a LCD TV is that they are both LCD TV’s except one has LED stripes and the other has CCFL Backlights- (Florescent Tubes). I used a Philips Magnavox Emerson LG TV when testing these repaird, but they should work on other TV brands that are similar. Before you do any Repair, check to see if you are still under warranty, or are covered by a recall of your TV!!

If your Plasma or LCD/LED or CCFL/LCD TV or monitor has stopped working, or is displaying one of the following symptoms, then it *may* need some new capacitors in the power supply board or a replacement board

If the TV is still locked and will not respond to any commands from the front panel control buttons or the remote control unit, it is apparently locked in a failure or diagnostic mode, and would probably have to be diagnosed and repaired by a reputable TV repair facility. Good luck.

If it is a thin vertical line that appears on certain video resolution/image then it is normal and is indicated in the users manual under troubleshooting. If the line is almost half the screen, it could be a problem with the cable connection between the LCD panel and logic board, or the LCD panel itself. Try reseating the cable first if it’ll solve the problem. I’ve done similar issue in the past. Reseating the cable worked for a couple of months till eventually the LCD panel is the problem. Replacing the LCD panel is quite costly and impractical.

If the lines are there all the time or intermittent but in the same location it is an indication of a bad panel. The panel driver can also be the cause of this symptom.

If the lines/bars are across the OSD Menu, and all the video signal inputs also same result, that means the TV LCD Panel is defective Most of the time this symptom is caused by a bad LCD Panel 95%. You can try refitting LVDS Cable or replacing Main Board capacitors or replacing Main Board—5%

Bad news unfortunately, their are two possible causes for what you have described, one would be a fault with the picture drive pcb ( Power Control Board ), and the other is physical damage to the LCD cell matrix, (screen).

There’s videos on how to fix this. It has to do with putting foam, in between panel frame and screen, which applies pressure to solder joints, which then completes the circuit- Contact my10cents, for better explanation.

Is the OSD menu affected as well? If yes then possibility could be the LCD Panel or the t-con board. Since you have replaced the t-con board then possibility is the LCD panel. There could be also a possibility of mainboard where upgrading the firmware could restore the picture. If the OSD menu is not affected then the LCD panel is good.

If the lines are across the OSD menu then chances is very high the LCD panel is the cause of the problem otherwise it can be due to bad T-con board or even Mainboard. Have you tested on the OSD menu to see if the lines are really across the menu?

White Lines– There are several possibilities that can cause white lines on an lcd screen. One would be high temperature on the logic board. Logic board drives the LCD panel and when it overheats can cause this display problem. One solution would be to clean the vent holes around the TV. One possibility that I have experienced myself servicing is a bloated capacitor on the power supply board. The worst possibility is a defective LCD panel, which is costly to repair, and sometime more practical to buy a new TV set.

There are several problems that could cause this problem. It could be the connection from the T-Con board to the panel, try wiggling these cables around and see if the picture comes up even for a second. The Mainboard or it’s cables are not the issue in my opinion. The isdsue is either going to be a bad capacitor, faulty output from the power supply to the T-Con board, a bad connection from T-Con to panel, or the T Con or the panel itself are faulty.

It could be the connection from the T-Con board to the panel, try wiggling these cables around and see if the picture comes up even for a second. The Mainboard or it’s cables are not the issue in my opinion. This is due to either a bad capacitor, faulty output from the power supply to the T-Con board, a bad connection from T-Con to panel, or the T Con or the panel itself are fault. Also, it’s possible the A/V receiver’s Video On feature was turned off by an electrical surge or something else.Turn the Video feature back to On and suddenly that bad blue screen was gone.

Now we need to know if PSU Board has all the correct output voltages. This means checking the secondary side output voltages of Power Board. Probable causes are the Power Supply, the T-Con board, Main Board or the LCD panel itself has failed.

You will have to go into the TV and check for capacitors or burn marks or cracked solder around the pins–Main board could be IC’s, or regulators–Panel–Disconnect panel and see if your TV stay’s on—

The flashing green light indicates a fault on the power board inside your TV. This will be due to a faulty component like a capacitor or voltage regulator. Faulty electrolytic capacitors on the power board are the most common cause of this problem. These capacitors will often leak and stop working as the TV set gets older,but could also be caused by the Main Board or the inverter board. (LCD TV ONLY) So we will have to take a look inside and maybe do some circuit testing and a visual of your boards-

In a dark room take a flashlight and at an angle shine it on the screen and see if you can see any movement. If you can see movement or see your menu then its backlight failure. If totally black screen with sound then its T-Con board. So if you see movement on a led screen, then it’s your LEDs inside the panel. If on a LCD TV you see movement and lamps are not turning on, replace inverter. If with a LCD TV your lamps turn on, with no picture replace T-Con Board.

Plasma is the most durable in terms of panel failure. LED/LCD is terrible for panel failure. (But every model gets bad apples. Samsung LED/LCD panels die frequently. LG panels are a lot more reliable.) Overall I’d say plasma is more reliable, and even if it fails, in most cases plasma is repairable, LED/LCD is expensive to repair and often difficult to troubleshoot.

A blurry image on a high-definition LCD TV is typically the result of a mismatch between the TVs resolution capabilities and the resolution of the signal that is coming from connected devices, such as a DVD player or satellite TV receiver. Typically, blurry pictures result when a peripheral device connects to the TV through non HD cables and jacks.

Troubleshooting CRTs versus LCDs begins with similar steps, but diverges due to the differing natures of the two display types. The first troubleshooting steps are similar for either display type: power down the system and display and then power them back up; make sure the power cable is connected and that the outlet has power; verify that the signal cable is connected firmly to both video adapter and display and that there are no bent pins; verify that the video adapter is configured properly for the display; try the problem display on a known-good system, or try a known-good display on the problem system; and so on. Once you"ve tried the "obvious" troubleshooting steps, if the problem persists, the next step you take depends on the type of display. The following sections cover basic troubleshooting for CRTs and LCDs.

If your LCD displays no image at all and you are certain that it is receiving power and video signal, first adjust the brightness and contrast settings to higher values. If that doesn"t work, turn off the system and LCD, disconnect the LCD signal cable from the computer, and turn on the LCD by itself. It should display some sort of initialization screen, if only perhaps a "No video signal" message. If nothing lights up and no message is displayed, contact technical support for your LCD manufacturer. If your LCD supports multiple inputs, you may need to press a button to cycle through the inputs and set it to the correct one.

Unlike CRTs, where increasing the refresh rate always reduces flicker, LCDs have an optimal refresh rate that may be lower than the highest refresh rate supported. For example, a 17" LCD operating in analog mode may support 60 Hz and 75 Hz refresh. Although it sounds counterintuitive to anyone whose experience has been with CRTs, reducing the refresh rate from 75 Hz to 60 Hz may improve image stability. Check the manual to determine the optimum refresh rate for your LCD, and set your video adapter to use that rate.

First, try setting the optimal refresh rate as described above. If that doesn"t solve the problem and you are using an analog interface, there are several possible causes, most of which are due to poor synchronization between the video adapter clock and the display clock, or to phase problems. If your LCD has an auto-adjust, auto-setup, or auto-synchronize option, try using that first. If not, try adjusting the phase and/or clock settings manually until you have a usable image. If you are using an extension or longer than standard video cable, try connecting the standard video cable that was supplied with the display. Long analog video cables exacerbate sync problems. Also, if you are using a KVM switch, particularly a manual model, try instead connecting the LCD directly to the video adapter. Many LCDs are difficult or impossible to synchronize if you use a KVM switch. If you are unable to achieve proper synchronization, try connecting the LCD to a different computer. If you are unable to achieve synchronization on the second computer, the LCD may be defective. Finally, note that some models of video adapter simply don"t function well with some models of LCD.

Not all analog video cards synchronize perfectly with flat panels. The gray Shutdown screen exaggerates the problem, so don"t worry if very tiny movements are visible after you"ve adjusted clock and phase as well as possible. After you"ve set the clock and phase controls for the best image possible on the gray screen, cancel Shutdown and the image should be optimized.

Your video card is supplying a video signal at a bandwidth that is above or below the ability of your LCD to display. Reset your video parameters to be within the range supported by the LCD. If necessary, temporarily connect a different display or start Windows in Safe Mode and choose standard VGA in order to change video settings.

This occurs when you run an LCD at other than its native resolution. For example, if you have a 19" LCD with native 1280x1024 resolution but have your display adapter set to 1024x768, your LCD attempts to display those 1024x768 pixels at full screen size, which physically corresponds to 1280x1024 pixels. The pixel extrapolation needed to fill the screen with the smaller image results in artifacts such as blocky or poorly rendered text, jaggy lines, and so on. Either set your video adapter to display the native resolution of the LCD, or set your LCD to display the lower-resolution image without stretching the display (a feature sometimes referred to as display expansion), so that pixels are displayed 1:1, which results in the lower resolution using less than the entire screen.

This is a characteristic of LCDs, particularly older and inexpensive models, caused by defective pixels. Manufacturers set a threshold number below which they consider a display acceptable. That number varies with the manufacturer, the model, and the size of the display, but is typically in the range of 5 to 10 pixels. (Better LCDs nowadays usually have zero dead pixels.) Nothing can be done to fix defective pixels. Manufacturers will not replace LCDs under warranty unless the number of defective pixels exceeds the threshold number.

Some people claim that leaving the unit powered off for a day or two will "erase" a persistent after-image. Others suggest leaving a neutral gray screen (like the one used for phase adjustment) up on the screen to "equalize" the display. I dunno. FWIW, I"ve seen this problem on older Samsung panels but never on the Sony or NEC/LaCie panels I use.

Again, this is a characteristic of LCDs, particularly older and inexpensive models. The after-image occurs when the display has had the same image in one place for a long time. The after-image may persist even after you turn the display off.

Transistor-based pixels in an LCD respond more slowly than the phosphors in a CRT. The least-expensive LCDs exhibit this problem even with slow image movement, as when you drag a window. Better LCDs handle moderately fast image movement without ghosting, but exhibit the problem on fast-motion video. The best LCDs handle even fast-motion video and 3D gaming very well. The only solution to this problem is to upgrade to an LCD with faster response time.

“Original” screens are those containing LCDs manufactured for Apple. “Copy” screens are compatible replacements entirely designed and manufactured by third-party companies not associated with Apple.

LCD display panel can have poorer resolution (i.e. looks “coarser”), worse brightness, contrast and vibrancy and reduced refresh rate amongst other problems.

Originals are those screens containing LCDs that were manufactured for Apple. So-called “copy” screens are compatible replacements, but designed and manufactured entirely independently by third-party companies, typically in China.

One of the most important differences between an original and a “copy” screen is how the digitizer (touch sensor) is designed. Apple has it manufactured as part of the LCD itself, whereas the copies have it on the glass.

Although there are only a small number of manufacturers of the bare LCDs themselves, these are then bought by countless other companies who add the remaining components needed to turn these into a complete working screen. As a result, you could easily end up with an LCD from the best “copy” manufacturer, but the digitizer/touch (as part of the separately-manufactured glass) from the worst.

There are countless digitizers out there, and you can only take the supplier’s word that the quality is good. Many ship good ones at first, then switch to cheaper parts to make more profit. This is particularly bad with the iPhone 6S and 6S+, since Apple moved the chips responsible for touch processing onto the LCD itself. As a result, you’re not just getting a copy screen- you’re getting copy chips too.

That brings us to another major issue with the copies. When you drop an Apple original, the glass often breaks, but if the LCD itself is intact, you can continue to use it until it’s fixed. With the copies, the touch/digitizer is on the glass and stops working when that’s broken. Even worse, the LCD itself is more likely to break due to the thinner and more fragile glass.

Ever had your TV showing nothing but a black screen even if the audio was working? Unfortunately, that’s a common issue with low/middle-end LCD/LED TVs these days… Even more frustrating, this issue often comes from a rather tiny and cheap component that can be easily replaced. Most common issues are:

That implies disassembling the TV to access the backlight which is between the LCD screen in the front and the boards in the rear. In my case, with a Samsung F5000, I had to process as follows:

First we have to remove the back housing to reveal the boards (from left to right: main board, T-CON, power supply) and disconnect the LCD panel from the T-CON board.

Note: Older TVs have neon tubes for backlight, which is thicker and less exposed to this kind of failure. LED backlight is the most common thing these days, but do not mistake an LED TV with an OLED TV. The first one is a classic LCD panel with a LED backlight, whereas the second is an OLED panel that doesn’t need any backlight as it is integrated in each pixels (making the spare parts much more expensive by the way).

Lines on the LCD BISTin this case point to the LCD Screen itself. If the lines are not seen during the LCD BIST we would then look to the Video Card, System Board, or the LCD Cable

- If the bulbs are out behind the display, then all the rows and colunms do work on the Audi/VW/Seat instrument cluster"s LCD display, but the background light of the LCD display is uneven, or some cases the display is completely dark. This case no need to repair the pixels, you do not need a silver cable, nor a new LCD display of the instrument cluster. This case you just need to buy the lightbulbs that provide light behind the Audi/VW/Seat LCD display.

- If the Audi/VW/Seat instrument cluster"s LCD display has really pixel problems, then typically lines or colunms of the display are missing. Several cases the characters are broken, numbers and letters shown on the instrument cluster"s display are unreadable - the backlight is even. In case of a real pixel problem, when one or more pixels are missing from the display, you need to buy a silver ribbon cable or some cases a complete Audi/VW/Seat LCD display. It really depends on that if it is a BMW, a Mercede and Audi, Saab, VW or other make, and of course if it a MID display, a speedometer, a board computer or other LCD dipslay. Most cases, when you have a pixel failure, and you decide to repair it, it"s really worth to buy a set of bulbs too, as bulbs tend to go out during repair - this is due to the massive mechanical shocks experienced during the pixel repair procedure.

Well, most of the Audi/VW/Seat pixel repair KITs we sell are designed to be simple and easy to use. The word easy should now be the subject of further discussion. An average Audi/VW/Seat instrument cluster"s LCD pixel repair is far more difficult then replacing a lightbulb. You definitely have to have good mechnical skills, and some household tools, such as nippers, screewdrivers, household tape, and other goodies to fix things around the house.

If you have to ask one of these questions, then you definitly should NOT do an Audi/VW/Seat instrument cluster"s LCD display pixel repair at home (we were asked these questions before, this is not a joke):

Well, Pixelfix is an internationally registered trademark. Pixelfix only sells the highest quality Audi/VW/Seat speedometer LCD display silver ribbon cables, that are capable of lifetime operation. We sell most of our repairs with lifetime warranty, and you will find the exact same displays, cables, and other spare parts that we use for professional repairs. The silver ribbon cables we use for Audi, VW, A6, TT, A3, A4, Passat LCD display pixel repair are real silver, which is a very expensive base material, that is why the price is much higher compared to carbon ribbon cables.

You may keep an eye on your package, if you ordered the Audi/VW/Seat speedometer LCD display silver ribbon cable with postal delivery on you may check the status on your local post office"s website, or if you ordered next day deliver then you need to see TNT / FedEx or DHL tracking site for status.

All Audi/VW/Seat instrument cluster"s LCD displays, silver ribbon cables, speedometer spare parts bought in the webshop will come with an invoice. All invoices are issued electronically, so you will receive an e-mail with the printable invoice in it. This invoce can be printed and filed to the accounts.

No worries, we do provide technical support, and help repairing of the Audi/VW/Seat instrument cluster"s LCD display. However there is an advice you ought to consider before starting the work. If you have not repaired Audi/VW/Seat instrument cluster"s LCD display before, this is mandatory. PLEASE read the manual, and if available watch the video BEFORE starting the work. This will definitely save a lot of time and will help to do a hassle free work.

- the contacts of the Audi/VW/Seat LCD display or the panel are not perfectly clean - this case there is no contact between the Audi/VW/Seat LCD display and the panel

- the alignment of the silver ribbon cable is no good, so the pads of the silver ribbon cable do not match the pads of the Audi/VW/Seat LCD display or panel.

Let"s talk about the worst case scenario, you started the repair, but you do not seem to deal with the repair of the Audi/VW/Seat instrument cluster"s display. This case we have a backup solution. We always stand behind our customers, so you may send the Audi/VW/Seat LCD display unit to us for repair, and no matter what the condition of the unit is, we can help. More precisely, up to this point we always succeeded, meaning none of our customers managed to do such a damage in the unit that we could not fix. The repair does not cost a fortune, in a lucky case it is 20-30 Euro plus return delivery cost only.

4. #Press the LCD glass side of the panel, if the vertical lines disappear or reappear, it can be judged that the cause of poor contact, OM checking should be able to find the poor contact.

The above is the full text of LCD screen failure repair guide, we hope it is helpful to you. If you need to buy LCD and find a reliable LCD supplier, we suggest you to read our other great blog – How to find a reliable LCD supplier.

Founded in 2014, VISLCD is a professional LCD supplier. We provide LCD modules, touch LCD and customized LCD in various sizes with stable quality and competitive price. Welcome to contact us for any LCD demand, thank you.

TOKYO -- In the past two years, eight plants have been set up in China to produce smartphone panels. Five more are scheduled to start operating in the next two years.

Backed by massive state funding, Chinese panel makers are taking a bigger bite of the market for smartphone display panels, which has so far been dominated by Japanese and South Koreans makers.